SIP 03634 User manual

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FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP DIRECTLY ON:
TEL: [phone]
EMAIL: [e-mail] or [e-mail]
www.sip-group.com
Ref: 120814
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip and
place into the appropriate recycling bin.
680Kg Motorcycle Jack
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.
03634

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19
DECLARATION OF CONFORMITY
Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer's authorised representative within the EC
declare that the
680Kg Motorcycle Jack - SIP Part No. 03634
Conforms to the requirements of the following directive/s, as indicated.
2006/42/EC Machinery Directive
Signed: …………………………………...
Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd
Date: 28/06/2014.
And The Relevant Harmonised Standard/s, including
EN 1494:2000+A1

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PARTS LIST
Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.
1. Front wheel HY01-00165 15. Thumb screw HY01-00178
2. Base HY01-00166 16. Spring HY01-00179
3. Saddle unit HY01-00167 17. Washer HY01-00180
4. Lifting arm (left) HY01-00168 18. Lifting arm (right) HY01-00181
5. Nut (M8) HY01-00169 19. Release pedal HY01-00182
6. Spring washer (M8) HY01-00170 20. Bolt (M8x25) HY01-00183
7. Height lock release bar HY01-00171 21. Hydraulic ram HY01-00184
8. Clip HY01-00172 22. Shaft HY01-00185
9. Handle locking pin HY01-00173 23. Foot pedal HY01-00186
10. Frame HY01-00174 24. Rear castor HY01-00187
11. Handle HY01-00175 25. Spring HY01-00188
12. Bolt (M8x12) HY01-00176 26. Nut (M12) HY01-00087
13. Nut (M12) HY01-00087 27. Height lock bar HY01-00189
14. Locking screw HY01-00177 28. Oil fill screw HY01-00190
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CONTENTS
Page No. Description
4. Safety Symbols Used Throughout This Manual
4. Safety Instructions
7. Guarantee
7. Contents & Accessories
8. Technical Specifications
9. Getting to Know Your Motorcycle Jack
10. Assembly Instructions
11. Operating Instructions
14. Maintenance
16. Troubleshooting
17. Exploded Drawing
18. Parts List
19. Declaration of Conformity

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SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL
SAFETY INSTRUCTIONS
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Note: Supplementary information.
IMPORTANT: Please read the following instructions carefully, failure to do
so could lead to serious personal injury and / or damage to the motor-
cycle jack.
When using your motorcycle jack, basic safety precautions should always be followed
to reduce the risk of personal injury and / or damage to the motorcycle jack or vehi-
cle.
Read all of these instructions before operating the motorcycle jack and save this user
manual for future reference.
The motorcycle jack should not be modified or used for any application other than
that for which it was designed.
The motorcycle jack was designed for safely lifting motorcycle`s or similar up to its
rated capacity of 680kg.
If you are unsure of its relative applications do not hesitate to contact us and we will
be more than happy to advise you.
Before operating the motorcycle jack always check no parts are broken, that no oil is
leaking and that no parts are missing.
Always operate the motorcycle jack safely and correctly.
KNOW YOUR MOTORCYCLE JACK: Read and understand the owner's manual and la-
bels affixed to the motorcycle jack. Learn its applications and limitations, as well as
the potential hazards specific to it.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors
should be kept at a safe distance from the work area; never allow untrained persons
to operate the motorcycle jack.
STAY ALERT: Always watch what you are doing and use common sense.
NEVER LEAVE THE MOTORCYCLE JACK UNATTENDED: When in use / under load.
HAVE YOUR MOTORCYCLE JACK REPAIRED BY A QUALIFIED PERSON: The motorcycle
jack is in accordance with the relevant safety requirements. Repairs should only be
carried out by a qualified person using original spare parts, otherwise this may result in
considerable danger to the user and void the warranty.
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EXPLODED DRAWING

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TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lower
completely.
Air in hydraulic ram.
Release valve is stuck.
Bleed the air out of the hydraulic ram.
Clean the release valve.
Jack will not lift to the full
height.
Oil level is to low.
Air in hydraulic ram.
Top up oil.
Bleed the air out of the hydraulic ram.
Slow lifting. Air in hydraulic ram.
Oil is dirty.
Bleed the air out of the hydraulic ram.
Change the oil
Jack will not lift the vehicle Excessive weight.
Oil level is low.
Check the vehicle is 680kg or less.
Refill up with oil as required.
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SAFETY INSTRUCTIONS….cont
DANGER! Check that the motorcycle jack is in sound condition and good working or-
der before each use; Take immediate action to repair or replace damaged parts.
WARNING! Only operate on a level and stable surface and never use on soft ground
where the motorcycle jack is likely to “sink” whilst in operation.
NEVER STAND ON THE MOTORCYCLE JACK: The motorcycle jack is not designed for this
purpose.
DO NOT dismantle or tamper with the motorcycle jack, as this may be dangerous and
will invalidate the warranty.
ALWAYS ensure the vehicle is central on the saddle.
If a problem with the motorcycle jack is experienced or suspected stop using the
motorcycle jack immediately and contact your distributor for repair.
Do not attempt to lift a vehicle that exceeds the rated capacity of the motorcycle
jack.
Do not attempt to lift a vehicle beyond the maximum height of the motorcycle jack.
Never work on or under a loaded jack.
Regularly inspect and lubricate the motorcycle jack, ensuring that it is in good work-
ing order and condition.
Always ensure that the work area is clean and tidy, free from unrelated materials and
has adequate lighting.
When lifting / lowering a vehicle ensure a minimum distance of 0.5m between the
vehicle and static objects such as doors, walls, etc. to allow for tilting during jacking.
Ensure that no one is sitting on the vehicle before jacking.
DO NOT sit on the vehicle whilst it is supported on the jack.
Check the vehicle`s weight and recommended lifting points by referring to the vehi-
cle’s manual. Ensure that the lifting point is not corroded.
DO NOT allow the vehicle to move, or try to be started during jacking.
DO NOT start the engine when the vehicle is jacked up.
DO NOT jack a vehicle if this may result in the spillage of fuel, battery acid, or other
dangerous substances.
Check that the lifting saddle is centred and stable on the lifting point (off-centre
loads can slip).
Keep hands, limbs etc. clear of moving parts during the raising and lowering of the
vehicle.
DO NOT top-up the vehicle jack with brake fluid, or other oil types; use only hydraulic
oil.
DO NOT adjust the safety overload valve.
Ensure that there are no persons or obstructions beneath the load before lowering.
Clean and stow the vehicle jack correctly, with the ram in the down position, DO
NOT leave it extended; ensure the storage area is dry.
IMPORTANT! Ensure that you can see the lifting saddle and jacking point throughout
the jacking operation in case there is any relative movement.
Failure to follow the warnings in this manual, may result in personal injury and/or prop-