SKF LINCOLN 85831 User manual

Assembly guide
Models 85831, 85832, 85833, 85834, 85835, 85836, for use with FlowMaster and FlowMaster II
electric pumps on drum cover 85474, 85757 (120 lb.) and 85475, 85758 (400 lb.) drum
Electric vent assembly
Date of issue June 2021
Form number 404475
Version 2

Contents
Signal words for safety. . . . . . . . . . . . . 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Owner/operator responsibility . . . . . . 4
Overview . . . . . . . . . . . . . . . . . . . . . . . . 4
Description. . . . . . . . . . . . . . . . . . . . . . . 4
Inspection . . . . . . . . . . . . . . . . . . . . . . . . 4
Damaged pumps . . . . . . . . . . . . . . . . . . 4
Installation. . . . . . . . . . . . . . . . . . . . . . . 5
Electric vent valve . . . . . . . . . . . . . . . . . . 5
Solenoid vent valve . . . . . . . . . . . . . . . . . 6
Mount solenoid vent valve . . . . . . . . . . . 6
Electric vent valve (16) . . . . . . . . . . . . . . 8
AC pump on 120 lbs (54 kg) drum . . . . . 9
AC pump on 400 lbs (181 kg) drum . . . . 10
DC pump on 120 lbs (54 kg) drum . . . . . 11
DC pump on 400 lbs (181 kg) drum . . . . 12
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . 13
Non-common repair parts . . . . . . . . . . . 13
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 16
2

Explanation of signal
words for safety
Safety
Read and carefully observe these installation
instructions before installing/operating/
troubleshooting the assembly. The assembly
must be installed, maintained and repaired
exclusively by persons familiar with the
instructions.
Install the assembly only after safety
instructions and this guide have been read
and are completely understood.
Adequate personal protection must be
used to prevent splashing of material on the
skin or in the eyes.
Always disconnect power source (electri-
city, air or hydraulic) from the pump when it
is not being used.
This equipment generates very high
grease pressure. Extreme caution should be
used when operating this equipment as
material leaks from loose or ruptured com-
ponents can inject fluid through the skin and
into the body. If any fluid appears to
penetrate the skin, seek attention from a
doctor immediately.
Do not treat injury as a simple cut. Tell
attending doctor exactly what type of fluid
was injected.
Any other use not in accordance with
instructions will result in loss of claim for
warranty or liability.
• Do not misuse, over-pressurize, modify
parts, use incompatible chemicals, fluids,
or use worn and/or damaged parts.
• Do not exceed the stated maximum wor-
king pressure of the pump or of the lowest
rated component in your system.
• Always read and follow the fluid manu-
facturer’s recommendations regarding
fluid compatibility, and the use of protec-
tive clothing and equipment.
• Failure to comply may result in personal
injury and/or damage to equipment.
NOTE
Emphasizes useful hints and
recommendations as well as
information to prevent property damage
and ensure efficient trouble-free
operation.
CAUTION
Indicates a dangerous situation that can
lead to light personal injury if
precautionary measures are ignored.
WARNING
Indicates a dangerous situation that
could lead to death or serious injury if
precautionary measures are ignored.
DANGER
Indicates a dangerous situation that will
lead to death or serious injury if
precautionary measures are ignored.
WARNING
Assembly must only be installed, main-
tained, and repaired by persons familiar
with these operating instructions.
Do not attempt to install, use, or trou-
bleshoot prior to fully understanding all
safety and operational instructions.
WARNING
If any fluid appears to penetrate skin, get
emergency medical attention immedi-
ately and provide attending physician
with exact type of fluid injected.
Do not treat injury as a simple cut.
WARNING
To avoid personal injury and property
damage:
• Wear adequate personal protection
for each use or repair.
• Do not allow grease to contact skin or
eyes.
• Always disconnect power source
(electricity, air or hydraulic) from
pump when not in use.
• Depressurize all air lines connected to
assembly before installation, servic-
ing, or conversion.
• Operate within manufacturer speci-
fied pressures, temperatures, and
other listed conditions.
• Only service assembly as directed in
this manual.
• Do not misuse, over-pressurize,
modify parts, use incompatible
chemicals or fluids, or use worn and/
or damaged parts.
• Do not exceed stated maximum
working pressure of pump or of
lowest rated component of system.
• Always read and follow fluid
manufacturer’s recommendations
regarding fluid compatibility, and use
of protective clothing and equipment.
3

Table 1
Model Power source Drum size
85831 230 V AC 120 lbs. (54 kg)
85832 230 V AC 400 (181 kg)
85833 120 V AC 120 lbs. (54 kg)
85834 120 V AC 400 (181 kg)
85835 24 V DC 120 lbs. (54 kg)
85836 24 V DC 400 (181 kg)
Owner/operator
responsibility
It is the responsibility of the owner/operator
to properly use and maintain equipment.
The instructions and warnings contained
in this manual shall be read and understood
by owner/operator prior to operating
equipment.
It is the owner/operator responsibility to
maintain legibility of all warning and instruc-
tion labels.
The owner/operator shall retain this man-
ual for future reference to important warn-
ings, operating and maintenance
instructions.
Overview
This manual details procedure that must be
followed while installing electric vent valve
assembly on a 120 lb. (54 kg) or 400 lb.
(181 kg) drum with a FlowMasterII rotary
driven AC electric pump.
Review parts list and nomenclature before
starting disassembly or operation.
Description
Electric vent valve assembly is intended for
use with a drum-mounted FlowMasterII
electric pump in a Centro-Matic lube system.
The 2-way normally open solenoid vent
valve must be wired in parallel with motor on
electric FlowMasterII pump.
See wiring diagram in appropriate pump
owner’s manual.
Inspection
In event of equipment over-pressurization,
contact factory authorized warranty and
service center nearest you for equipment
inspection, as specialized equipment and
knowledge is required for equipment repair.
Annual inspection by factory-authorized
warranty and service center nearest you is
recommended.
Damaged equipment
Do not use any equipment that appears to
be damaged, badly worn, or operates abnor-
mally. Remove equipment from service and
contact factory-authorized warranty and
service center nearest you for repairs.
Authorized list of warranty and service
centers available upon request.
NOTE
Local safety regulations regarding
installation, use, and maintenance must
be followed.
NOTE
Failure to comply with any danger,
warning, caution, or notice - as well as
any use not in accordance with instruc-
tions - will result in loss of claim for
warranty or liability for equipment.
4

12
1
2
3
26
4
5
6
7
9
10
13
11
8
Fig. 1
Installation
Electric vent valve
1 Fasten pump to drum cover (26).
2 Assemble hex nut (2) and gasket (3) to
vent tube (1) (†Fig. 1).
3 Insert end of vent tube (1) through drum
cover (26) into vent fitting (5).
4 With vent fitting (5) flush against top side
of drum cover (26), tighten hex nut (2)
securely against bottom side of drum
cover (26).
5 Attach safety unloader (6) to external
run tee (7).
6 Attach external run tee (7) to pump
outlet (8).
7 Insert hose assembly (4) into vent
fitting (5).
8 Connect check assembly (9, 10) to
external run tee (7).
9 Connect elbow (11) to check
assembly (9, 10) and to hose
assembly (12).
10 Connect hose assembly (13) to vent
fitting (5).
5

14 15
16 17
18
11
27
16
19
20
14
11
13
12
Solenoid vent valve
1 Thread elbow (11) onto reducer nipple
(18) and hand-tighten (†Fig. 2).
2 Insert reducer nipple (18) into solenoid
vent valve (16) and hand-tighten.
3 Thread adapter (17) into solenoid vent
valve (16).
4 Insert adapter (15) into solenoid vent
valve (16).
5 Insert elbow (14)into adapter (15).
Mount solenoid vent valve
Drum cover bracket mounting -
120 lb. (54 kg) drum
1 Position assembled solenoid vent valve
(16) on drum cover bracket (27)
(†Fig. 3).
2 Place lock washers (19) on hex head
screws (20).
3 Insert hex head screws (20) through
drum cover bracket (27) and into sole-
noid vent valve (16).
4 Tighten hex head screws (20).
5 When solenoid vent valve is mounted,
connect hose assembly (12) to elbow
(11) († Fig. 3).
6 Connect hose (13) to elbow (14).
Fig. 2
Fig. 3
NOTE
If mounting assembly on 120 lb. (54 kg)
drum, solenoid vent valve (16) will
mount onto bracket (27)(†Fig. 3).
If mounting on 400 lb. (181 kg) drum,
solenoid vent valve (16) will mount
directly to drum cover (†Fig. 4).
6

19
20
22
16
19
19
19
25
20
23
25
24
16
21
21
Drum cover mounting - 400 lb.
(181 kg) drum
1 Place lock washers (19) on hex head
screws (20) († Fig. 4).
2 Feed hex head screws (20) through
drum cover slots.
3 Place spacers (22) over the hex head
screws (20).
4 Place solenoid vent valve (16) onto hex
head screws (20) and tighten screws
until secure.
5 Refer to Bracket mounting, page 6.
Custom mounting
1 Place lock washers (19) on hex head
screws (20) (†Fig. 4).
2 Feed hex head screws (20) through slots
in bracket (21) and screw into bottom of
solenoid vent valve (16) until secure.
3 Place solenoid vent valve (16) onto hex
head screws (20) and tighten.
4 Place loose bracket (21) onto mounting
location with slots aligned with
pre-drilled holes.
5 Insert hex head screws (24) through
slots in bracket (21) and through lock
washers (19).
6 Secure bracket by tightening hex nuts
(25) onto hex head screws (24).
7 Place both brackets (21) together and
align the bracket slots.
8 Insert hex head screws (23) through
bracket slots and lock washers (19).
9 Secure brackets by tightening hex head
screws (23) with hex nuts (25).
10 Proceed as described in steps 5and 6in
Bracket mounting, page 6.
NOTE
Additional items (21), (23), (24), (25) and
additional quantities of item (19) are
included for optional use with
custom vent valve installations
(†Fig. 5).
Fig. 4
Fig. 5
7

48
31
30
34
33
32
Fig. 6
Electric vent valve (16)
8

12
19
1
2
3
5
4
6
7
8
10
20
21
9
13
11
14
15
16 17
18
11
23, 24
25
Fig. IPB 1
AC pump on 120 lbs (54 kg) drum
9

12
19
1
2
3
8
20
7
10
13
11
5
6
4
22
9
14
15
16 17
18
11
21
23, 24
25
Fig. IPB 2
AC pump on 400 lbs (181 kg) drum
10

12
19
1
2
3
5
4
6
7
8
10
20
13
11
14
15 16 17
18
11
9
21
23, 24
25
Fig. IPB 3
DC pump on 120 lbs (54 kg) drum
11

12
19
1
2
3
8
20
7
10
13
11
4
6
522
9
14
15 16 17
18
11
21
23, 24
25
Fig. IPB 4
DC pump on 400 lbs (181 kg) drum
12

Parts list
Item Description Part number Quantity
1Vent tube See below 1
2Hex nut, 7/8–14 12538 1
3Gasket 31010 1
4Hose assembly 272711 1
5Vent fitting 272717 1
6Safety unloader, 4,000 psi (275 bar) 272722 1
7External run tee, 1/4NPTF 276370 1
8Pump outlet (attached to pump) N/A
9Adapter 12213 1
10 Check assembly 81938 1
11 Elbow, 1/4NPTF 277439 2
12 Hose assembly 277441 1
13 Hose assembly 270726 1
14 Elbow, 1/2NPTF 12134 1
15 Adapter 12989 1
16 Solenoid vent valve See below 1
17 Adapter 12018 1
18 Reducer nipple 14727 1
19 Lock washer, 5/16 66246 6 1)
20 Hex head screw, 5/16–18 x 1/250034 2
21 Bracket 270723 2 1)
22 Spacer 271622 2
23 Hex head screw, 5/16-18 x 3/450016 2 1)
24 Hex head screw 5/16-18 x 1 1/8271620 2 1)
25 Hex nut, 5/16–18 51026 4 1)
26 Drum cover NA
27 Drum cover bracket NA
30 Vent valve cartridge 3)* 1 2)*
31* Cable (24 V )3)* 1
Cable (120/230 V AC) 3)* 1
32* Solenoid coil (24 V )3)* 1
Solenoid coil (120 V AC) 3)* 1
Solenoid coil (230 V AC) 3)* 1
33 Vent valve body 3)* 1 2)*
34 Seal kit for item 30 3)* 1
Non-common repair parts
Part number
Model Power Drum Vent tube Solenoid valve
85831 230 V AC 120 lb. (54 kg) 67290 279048 4)
85832 230 V AC 400 lb. (181 kg) 67241 279048 4)
85833 120 V AC 120 lb. (54 kg) 67290 279045 4)
85834 120 V AC 400 lb. (181 kg) 67241 279045 4)
85835 24 V DC 120 lb. (54 kg) 67290 278931 4)
85836 24 V DC 400 lb. (181 kg) 67241 278931 4)
1) Parts included for special mounting needs, but not required to complete assembly.
2) Vent valve cartridge (30) can only be used with vent valve body (33) that is anodized black for identification.Vent valve will not
function properly if inserted into a previous vent valve body that is not black.
3) Refer to manual 404675
4) Refer to manual 404339 for service and troubleshooting.
*Indicates change.
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whether direct, indirect or consequential arising out of the use of the information contained herein.
June 2021 · Form 404475 Version 2
Warranty
The instructions do not contain any information on the warranty.
This can be found in the General Conditions of Sales, available at:
www.lincolnindustrial.com/technicalservice or www.skf.com/lubrication.