Skope TME1000 User manual

TME650/1000
Service Manual MAN7462 Rev. 1.2 Nov. 2016
SKOPE Glass Door Vertical Chiller

TME650/1000
SKOPE Glass Door Vertical Chiller
Service Manual
MAN7462
Rev. 1.2 Nov. 2016
© 2012 SKOPE Industries Limited. All rights reserved.
SKOPE Industries Limited reserve the right to alter specifications without notice.
is a registered trademark of SKOPE Industries Limited.
SKOPE INDUSTRIES LIMITED
Head Office
PO Box 1091, Christchurch
New Zealand
Freephone: 0800 947 5673
Fax: [phone]
E-mail: [email protected]
Website: www.skope.co.nz
Trademark Infringement
The SKOPE trademark on this product is infringed if the owner, for the time being, does
any of the following:
• Applies the trade mark to the product after their state, condition, get-up or packaging
has been altered in any manner
• Alters, removes (including part removal) or obliterates (including part obliteration) the
trade mark on the product
• Applies any other trade mark to the product
• Adds to the product any written material that is likely to damage the reputation of the
trade mark
Notice of the above contractual obligations passes to:
• Successors or assignees of the buyer
• Future owners of the product
Type: TME650 (fluorescent lights) V6070H
TME650 (LED lights) V6080H
TME1000 (fluorescent lights) V5070H
TME1000 (LED lights) V5080H

SKOPE TME650/1000
Service Manual iii
CONTENTS
1 Specifications
Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
V6070H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
V6080H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
V5070H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
V5080H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Servicing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Wiring
TME650 (fluorescent lighting) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TME650 (LED lighting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TME1000 (fluorescent lighting) . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TME1000 (LED lighting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Spare Parts
Cabinet Assembly - TME650. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cabinet Assembly - TME1000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Door Assembly - TME650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Door Assembly - TME1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Sign Assembly - TME650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Sign Assembly - TME1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Side Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Electrics Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Unit Assembly - TME650. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Unit Assembly - TME1000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Replacement Procedures
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Sign Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Interior Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Fluorescent Ballast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Gasket Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Door Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Torsion Bar Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hinge Reversal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Drum Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Refrigeration Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Removing the Refrigeration Unit . . . . . . . . . . . . . . . . . . . . . . . . . 35

SKOPE TME650/1000
Service Manual
iv
Unit Junction Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
High Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Condenser Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Evaporator Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Compressor Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 Maintenance
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6 Troubleshooting
Diagnostic Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5
SKOPE TME650/1000
Specifications
Service Manual
1Specifications
Models
This service manual is applicable to the SKOPE TME650 and TME1000
chillers detailed below. The type code is used to distinguish between
different models.
V6070H Cabinet
Refrigeration Unit
Model Type code Description
TME650 V6070H Single door chiller with fluorescent tube lighting
TME650 V6080H Single door chiller with LED tube lighting
TME1000 V5070H Double door chiller with fluorescent tube lighting
TME1000 V5080H Double door chiller with LED tube lighting
Description Single door chiller with fluorescent tube lighting
Construction
Insulation 50mm thick, polyurethane foam. Cyclo-iso Pentane
blowing agent: C5H10/C5H12
Doors 1 x Self-closing, aluminum framed, double glazed,
toughened safety glass swing door
Dimensions External Internal
Height 2195mm 1560mm
Width 740mm 640mm
Depth 700mm 570mm
Floor area 0.52m2
Internal volume 610 litres
Shelves 5 x wire shelves: 620mm wide x 480mm deep
Operating conditions
Max operating temp. 40°C
Cabinet temp. range +1°C to +4°C
Electrical 220-240 Volts a.c. 50 Hz, single phase supply
Cabinet run Amps 3.34 Amps
Optional sign run Amps 0.11 Amps
Optional sign lighting 1 x 14W T5 fluorescent tube (ø16mm x 550mm)
Internal lighting 1 x 35W T5 fluorescent tube (ø16mm x 1450mm)
Description Top mount SKOPE cyclone® refrigeration unit
Unit model V6071R-128PSZ
Compressor Danfoss SC12G
Nominal capacity 526 Watts
Refrigerant R134a / 340 gms

6Specifications
Service Manual
SKOPE TME650/1000
V6080H Cabinet
Refrigeration Unit
Description Single door chiller with LED tube lighting
Construction
Insulation 50mm thick, polyurethane foam. Cyclo-iso Pentane
blowing agent: C5H10/C5H12
Doors 1 x Self-closing, aluminum framed, double glazed,
toughened safety glass swing door
Dimensions External Internal
Height 2195mm 1560mm
Width 740mm 640mm
Depth 700mm 570mm
Floor area 0.52m2
Internal volume 610 litres
Shelves 5 x wire shelves: 620mm wide x 480mm deep
Operating conditions
Max operating temp. 40°C
Cabinet temp. range +1°C to +4°C
Electrical 220-240 Volts a.c. 50 Hz, single phase supply
Cabinet run Amps 3.37 Amps
Optional sign run Amps 0.10 Amps
Optional sign lighting 1 x 9W T8 LED tube (ø16mm x 600mm)
Internal lighting 1 x 22W T8 LED tube (ø16mm x 1500mm)
Description Top mount SKOPE cyclone® refrigeration unit
Unit model V6080R-128PSZ
Compressor Danfoss SC12G
Nominal capacity 526 Watts
Refrigerant R134a / 340 gms

7
SKOPE TME650/1000
Specifications
Service Manual
V5070H Cabinet
Refrigeration Unit
Description Double door chiller with fluorescent tube lighting
Construction
Insulation 50mm thick, polyurethane foam. Cyclo-iso Pentane
blowing agent: C5H10/C5H12
Doors 2 x Self-closing, aluminum framed, double glazed,
toughened safety glass swing door
Dimensions External Internal
Height 2195mm 1560mm
Width 1130mm 1030mm
Depth 700mm 570mm
Floor area 0.79m2
Internal volume 980 litres
Shelves 5 x wire shelves: 1010mm wide x 480mm deep
Operating conditions
Max operating temp. 40°C
Cabinet temp. range +1°C to +4°C
Electrical 220-240 Volts a.c. 50 Hz, single phase supply
Cabinet run Amps 4.35 Amps
Optional sign run Amps 0.11 Amps
Optional sign lighting 1 x 21W T5 fluorescent tube (ø16mm x 850mm)
Internal lighting 2 x 35W T5 fluorescent tube (ø16mm x 1450mm)
Description Top mount SKOPE cyclone® refrigeration unit
Unit model V5071R-128PSZ
Compressor Danfoss SC18G
Nominal capacity 860 Watts
Refrigerant R134a / 410gms

8Specifications
Service Manual
SKOPE TME650/1000
V5080H Cabinet
Refrigeration Unit
Servicing Tools Tools required for servicing may consist of the following:
Screwdriver with Pozidriv PZ1 and PZ2 bit
Slotted screwdriver
Small slotted screwdriver (for electrical connectors)
Description Double door chiller with LED tube lighting
Construction
Insulation 50mm thick, polyurethane foam. Cyclo-iso Pentane
blowing agent: C5H10/C5H12
Doors 2 x Self-closing, aluminum framed, double glazed,
toughened safety glass swing door
Dimensions External Internal
Height 2195mm 1560mm
Width 1130mm 1030mm
Depth 700mm 570mm
Floor area 0.79m2
Internal volume 980 litres
Shelves 5 x wire shelves: 1010mm wide x 480mm deep
Operating conditions
Max operating temp. 40°C
Cabinet temp. range +1°C to +4°C
Electrical 220-240 Volts a.c. 50 Hz, single phase supply
Cabinet run Amps 4.2 Amps
Optional sign run Amps 0.14 Amps
Optional sign lighting 1 x 12W T8 LED tube (ø26mm x 900mm)
Internal lighting 2 x 22W T8 fluorescent tube (ø26mm x 1500mm)
Description Top mount SKOPE cyclone® refrigeration unit
Unit model V5084R-128PSZ
Compressor Danfoss SC18G
Nominal capacity 860 Watts
Refrigerant R134a / 410gms

9
SKOPE TME650/1000
Specifications
Service Manual
Notes

10 Wiring
Service Manual
SKOPE TME650/1000
2Wiring
TME650 (fluorescent lighting)
1
2
34
5
6
7
8
9
10
11 12
13
14
15
16
17
17
18
19
20
21
34
white
white
blue blue
blue
blue
blue
blue blue
blue
blue
blue blue
blue
brown brown
brown
brown brown
brown brown
brown brownbrown
brown
brown
brown
brown
brown
grn/ylw
grn/ylwgrn/ylw
grn/ylw
grn/ylw
grn/ylw grn/ylw
grn/ylwgrn/ylw
grn/ylw orange
orange
Sensors
P/S
C
H
L T/S
E
N
P
M
M
PEN
PEN
LEGEND
1Sign unit 8Start capacitor 15 Evaporator fan motor
2Fluorescent tube 9Relay 16 Socket box
3Connector 10 Unit junction box 17 3-Pole ENSTO socket
4Single electronic ballast 11 High pressure switch 18 Control panel
5Refrigeration unit 12 Thermostat 19 3 Amp ceramic fuse
6Mains flexible cord 13 Mains terminal block 20 Side light assembly
7Compressor 14 Condenser fan motor 21 Fluorescent tube

11
SKOPE TME650/1000
Wiring
Service Manual
TME650 (LED lighting)
1
2
3
4
5
6
78
9
10 11
12
13
14
15
16
16
17
18
19
20
3
white
blue
blue
blue
blue
blue
blue blue
blue
blue
blue
blue
blue
brown brown
brown
brown brown
brown brown
brown brownbrown
brown
brown
brown
brown
brown
grn/ylw
grn/ylwgrn/ylw
grn/ylw
grn/ylw
grn/ylw grn/ylw
grn/ylwgrn/ylw
grn/ylw
orange
Sensors
P/S
C
H
L T/S
E
N
P
M
M
PEN
PEN
white
LEGEND
1Sign unit 8Relay 15 Socket box
2LED tube 9Unit junction box 16 3-Pole ENSTO socket
3Connector 10 High pressure switch 17 Control panel
4Refrigeration unit 11 Thermostat 18 3 Amp ceramic fuse
5Mains flexible cord 12 Mains terminal block 19 Side light assembly
6Compressor 13 Condenser fan motor 20 LED tube
7Start capacitor 14 Evaporator fan motor

12 Wiring
Service Manual
SKOPE TME650/1000
TME1000 (fluorescent lighting)
1
2
34
5
6
7
8
9
10
11 12
13
14
15
16
17
17
18
19
20
21
22
23
20
21
24
3
white
white white
white white
blue blue
blue
blue
blue
blue
blue
blue
blueblue
blue blue
blue
brownbrown
brown
brown brown brown brown
brown
brown
brown
brown
brown
brown
brown brown
brown
grn/ylw
grn/ylw grn/ylw
grn/ylw
grn/ylw
grn/ylw
grn/ylw
grn/ylwgrn/ylw
grn/ylw
grn/ylw
grn/ylw orange
orange
orange
C
H
L
P/S T/S
E
N
P
M
PEN
MPEN
Sensors
LEGEND
1Sign unit 9Relay 17 3-Pole ENSTO socket
2Fluorescent tube 10 Unit junction box 18 Control panel
3Connector 11 High pressure switch 19 3 Amp ceramic fuse
4Single electronic ballast 12 Thermostat 20 Side light assembly
5Refrigeration unit 13 Mains terminal block 21 Fluorescent tube
6Mains flexible cord 14 Condenser fan motor 22 Centre pillar assembly
7Compressor 15 Evaporator fan motor 23 Element
8Start capacitor 16 Socket box 24 Twin electronic ballast

13
SKOPE TME650/1000
Wiring
Service Manual
TME1000 (LED lighting)
1
2
3
blue
blue
brown brown
grn/ylw
orange
white
4
5
6
7
8
9
10 11
12
13
14
15
16
16
17
18
19
20
21
22
19
20
3
blue
blue
blue
blue
blue
blue
blueblue
blue blue
blue
brown
brown brown brown brown
brown
brown
brown
brown
brown
brown
brown brown
brown
grn/ylw grn/ylw
grn/ylw
grn/ylw
grn/ylw
grn/ylw
grn/ylwgrn/ylw
grn/ylw
grn/ylw
grn/ylw
C
H
L
P/S T/S
E
N
P
M
PEN
MPEN
Sensors
blue
brown
white
white
LEGEND
1Sign unit 9Unit junction box 17 Control panel
2LED tube 10 High pressure switch 18 3 Amp ceramic fuse
3Connector 11 Thermostat 19 Side light assembly
4Refrigeration unit 12 Mains terminal block 20 LED tube
5Mains flexible cord 13 Condenser fan motor 21 Centre pillar assembly
6Compressor 14 Evaporator fan motor 22 Element
7Start capacitor 15 Socket box
8Relay 16 3-Pole ENSTO socket

14 Spare Parts
Service Manual
SKOPE TME650/1000
3Spare Parts
Cabinet Assembly - TME650
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
20
°C

15
SKOPE TME650/1000
Spare Parts
Service Manual
Parts — TME650 Cabinet
Item Description SKOPE Part No. Customer Part No.
1Sign assembly (fluorescent lit) V60BA/T23-32/00
Sign assembly (LED lit) V60BV/T23-30/00
2Sign replacement panel (unlit) E60BA/373-32
3Sign sides V50BA/182-32
4Sign back strip V60BA/C53-32
5Shelf WRKV6000/J70
Ticket strips PLE6615-0590
6Shelf support strip ALXV5000/150
7Shelf clips V0973-99
8
Sidelight asembly (fluorescent lit) V6070/L85RD-32
Sidelight assembly (LED lit) V50BV/L85R-32
Sidelight cover V5060/E71
9Single fluorescent ballast (Vossloh
Schwabe, fluorescent lit cabinet only) HB0074090948
10 3 Amp ceramic fuse ELZ9654
Fused terminal block ELZ9655
11 Drum thermometer REF4692
12 RH door assembly (pictured) V6000/Z01RT
LH door assembly (not pictured) V6000/Z01LT
13 RH top hinge V5301/388
14 RH bottom hinge V5000/393-32
15 LH top hinge V5301/389
16 LH bottom hinge V5000/394-32
17 Refrigeration unit assembly (fluorescent) V6071R-128PSZP
Refrigeration unit assembly (LED) V6080R-128PSZ

16 Spare Parts
Service Manual
SKOPE TME650/1000
Cabinet Assembly - TME1000
5
°C
1
2
3
3
4
5
6
7
8
10 11
12
13
15
16
17
18
20
14
9
19

17
SKOPE TME650/1000
Spare Parts
Service Manual
Parts — TME1000 Cabinet
Item Description SKOPE Part No. Customer Part No.
1Sign assembly (fluorescent lit) V50BA/T23-32/00
Sign assembly (LED lit) V50BV/T23-32/00
2Sign replacement panel (unlit) E50BA/373-32
3Sign sides V50BA/182-32
4Sign back strip V50BA/C53-32
5
Shelf WRKV5070/570
Split shelf WRKV5070/570S
Ticket strips PLE6615-0590
6Shelf support strip ALXV5000/150
7Shelf clips V0973-99
8
RH Sidelight asembly (fluorescent lit) V5070/L85RD-32
RH Sidelight assembly (LED lit) V50BV/L85R-32
Sidelight cover V5060/E71
9
LH Sidelight asembly (fluorescent lit) V5070/L85LD-32
LH Sidelight assembly (LED lit) V50BV/L85L-32
Sidelight cover V5060/E71
10 Twin fluorescent ballast (Vossloh Schwabe,
fluorescent lit cabinet only) HB0074090944
11 3 Amp ceramic fuse ELZ9654
Fused terminal block ELZ9655
12 Drum thermometer REF4962
13 RH door assembly V5000/Z01RT
14 LH door assembly V5000/Z01LT
15 RH top hinge V5301/388
16 RH bottom hinge V5000/393-32
17 LH top hinge V5301/389
18 LH bottom hinge V5000/394-32
19 Centre pillar assembly - solid (non-lit) E5064/L43-32
Centre pillar cover C2400/L79-32
20 Refrigeration unit assembly (fluorescent) V5071R-128PSZP
Refrigeration unit assembly (LED) V5084R-128PSZ

18 Spare Parts
Service Manual
SKOPE TME650/1000
Door Assembly - TME650
Parts — TME650 Door
Item Description SKOPE Part No. Customer Part No.
0RH door assembly V6000/Z01RT
LH door assembly V6000/Z01LT
1Door gasket GKT4775N
2Torsion bar assembly REF4295P
3Capstan TUR5100
4Bush PLM5075
Cotter pin (not pictured) FAS5076
1
2
3
4
4

19
SKOPE TME650/1000
Spare Parts
Service Manual
Door Assembly - TME1000
Parts — TME1000 Door
Item Description SKOPE Part No. Customer Part No.
0RH door assembly V5000/Z01RT
LH door assembly V5000/Z01LT
1Door gasket GKT4774N
2Torsion bar assembly REF4295P
3Capstan TUR5100
4Bush PLM5075
Cotter pin (not pictured) FAS5076
1
2
3
4
4

20 Spare Parts
Service Manual
SKOPE TME650/1000
Sign Assembly - TME650
Parts — TME650 Sign (Fluorescent)
Parts — TME650 Sign (LED)
Item Description SKOPE Part No. Customer Part No.
0Fluorescent sign assembly V60BA/T23-32/00
1Front panel (clear) PLY9064
2Sign end - RH V50BA/T25-32
3Sign end - LH V50BA/T26-32
4Fluorescent tube ELL0601
5Lamp holder ELZ0600
Item Description SKOPE Part No. Customer Part No.
0LED sign assembly V60BV/T23-32/00
1Front panel (clear) PLY9064
2Sign end - RH V50BA/T25-32
3Sign end - LH V50BA/T26-32
4LED tube ELL10151
5Lamp holder ELZ6270
1
2
3
4
5
5