Skyjack 3215 SJIII Compact Series User manual

Skyjack Head Office 55 Campbell Rd. Guelph, Ontario N1H 1B9
Phone: [phone]
Toll Free: 1-800-265-2738
Fax: [phone]
Email: [email protected]
www.skyjack.com
SJIII Compact Series
Service Manual
Models 3215 & 3219
Printed in Canada April 2008
Part No. 143909AA

Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174 USA
Phone: [phone]
Toll Free: 1-800-275-9522
Fax: [phone]
Email: [email protected]om
Parts (North America)
Toll Free: 1-800-965-4626
Toll Free Fax: [phone]
Email: [email protected]
Parts & Service (Europe) Glovers Meadow, Maesbury Rd. Oswestry, Shropshire, SY10 8NH UK
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Skyjack Asia Pacific
Singapore
Phone: [phone]
Fax: [phone]
Email: [email protected]
August 2004 April 2008
3015 151981 & Below Not Used
3215 Not Used 151982 to 154002 10 000 001 to 10 000 329 10 000 330 & Above
3219 236285 & Below 236286 to 268399 22 000 001 & 22 013 837 22 013 838 & Above
113AA
143909AA
USE THE SERIAL NUMBER OF YOUR MACHINE TO DETERMINE THE CORRECT OPERATING MANUAL TO USE
MODELS
Not Used
117129AH
Release Date
118941AIManual Part #
April 2007

SKYJACK, Page 3SJIII Series
SERVICE AND MAINTENANCE
Table of Contents
Section 1 - Scheduled Maintenance Inspections
Table of Contents
Section 2 - Maintenance Tables
Table of Content
Section 3 - Schematics
List of Contents
Section 4 - Troubleshooting
Troubleshooting
Section 5 - Procedures
List of Procedures
List of Tables

SKYJACK, Page 4 SJIII Series
Section 1 - Scheduled MaintenanceOperator’s Responsibility for Maintenance
The Safety Alert Symbol identifies important
safety messages on aerial platforms, safety
signs in manuals or elsewhere. When you
see this symbol, be alert to the possibility of
personal injury or death. Follow the instructions
in the safety message.
This Safety Alert Symbol means attention!
Become alert! Your safety is involved.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
IMPORTANT
IMPORTANT indicates a procedure) essential for safe operation and which,
if not followed, may result in a malfunction or damage to the aerial platform.

SKYJACK, Page 5SJIII Series
Operator’s Responsibility for Maintenance
Aerial Platform Definition..............................................................................................................................................7
Purpose of Equipment.................................................................................................................................................7
Use of Equipment ........................................................................................................................................................7
Manuals........................................................................................................................................................................7
Operator .......................................................................................................................................................................7
Service Policy and Warranty........................................................................................................................................7
Optional Accessories...................................................................................................................................................7
Scope of this Manual ...................................................................................................................................................8
Operator Safety Reminders .........................................................................................................................................9
Electrocution Hazard ...................................................................................................................................................9
Safety Precautions .....................................................................................................................................................10
Maintenance and Inspection Schedule.....................................................................................................................13
Owner’s Annual Inspection Record...........................................................................................................................13
Replacement Parts.....................................................................................................................................................13
Maintenance and Service Safety Tips .......................................................................................................................13
Hydraulic System & Component Maintenance and Repair ......................................................................................14
Maintenance Hints .....................................................................................................................................................14
Service and Maintenance
About this Section......................................................................................................................................................15
Service Bulletins.........................................................................................................................................................15
Maintenance and Inspection .....................................................................................................................................15
Maintenance Instructions...........................................................................................................................................15
Scheduled Maintenance
1.1 Scheduled Maintenance Inspections..............................................................................................................18
1.2 Function Tests..................................................................................................................................................25
Tables
1.1 Owner’s Annual Inspection Record ................................................................................................................16
1.2 Maintenance and Inspection Checklist...........................................................................................................17
1
Section 1
SCHEDULE MAINTENANCE INSPECTIONS
Table of Contents