SMA 110J Manual

SMA 110J
Twin Feeders (Mog) with C13 Engine
OPERATION & MAINTENANCE
MANUAL
Subject to change without notice.
O & M 04/2019 Issue –Original. (English)

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SMA 110J (C13) O&M 04-2019
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FOREWORD/RESERVATION OF RIGHTS:
The SMA 110J Mobile Crushing Plant is a robust, skilfully engineered piece of equipment incorporating diesel,
hydraulic and mechanical components of the highest quality.
In the interest of continuous plant reliability, it is essential that the machine is maintained with meticulous care and
attention. This operation and maintenance manual has been produced to assist the user to obtain the maximum
output from the machine and to trace and remedy faults, should they arise. Failure to do so could result in personal
injury or equipment damage.
We strongly insist that the owners, operators, health & safety staff and all personnel associated with this machine,
must read and understand all aspects of this manual and pay particular attention to the safety and maintenance
sections.
Keep a copy of this manual at the operational site at all times.
While all the information, illustrations and specifications in this manual are based on the latest information available
at the time of publication, some variations do exist between machine specifications. Therefore, some of the
information may be slightly inaccurate.
Future updated issues of this manual or manuals belonging to other SMA equipment, will not be specific to all
machines. SMA reserve the right to change the specification of their equipment and therefore reserve the right to
alter any information contained in this manual without prior notice.
MACHINE DESIGNATED USE:
This machine is a portable, self-contained, material crushing plant. Typical materials include rock, ore, gravel, coal
and recycled materials. If you need to crush any other material not listed please contact SMA.

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CONTENTS.
SECTION 1.0: FAMILIARISATION.
1.1 MAIN ASSEMBLY DESCRIPTIONS & ORIENTATION.
1.2 TECHNICAL SPECIFICATION.
1.3 MAIN CONTROL PANEL FAMILIARISATION.
1.4 CRUSHER UNIT FAMILIATISATION.
1.5 IMPORTANT FEATURES OF THIS MACHINE.
1.6 FAMILIARISATION OF OPERATION LABELS DISPLAYED ON THE MACHINE.
SECTION 2.0: SAFETY.
2.1 SAFETY INTRODUCTION.
2.2 SAFETY WARNING LABELS.
2.3 SAFETY HAZARDS.
2.3.1 WORKING AT HEIGHTS.
2.3.2 NIP/CRUSH POINTS.
2.3.3 MATERIAL FALLING FROM HEIGHTS.
2.3.4 MOVING THE MACHINE.
2.3.5 SLIPPERY SURFACES.
2.3.6 DIESEL FUMES.
2.3.7 ELECTRICAL SAFETY.
2.3.8 NOISE.
2.4 HAZARD ZONE.
2.5 LOCKOUT PROCEDURE.
2.6 EMERGENCY STOPS LOCATIONS.
2.7 EMERGENCY SHUT DOWN.
2.7.1 RE-START PROCEDURE AFTER EMERGENCY SHUT DOWN.
2.8 SAFETY BEFORE AND DURING TRACKING.
2.9 SAFETY BEFORE AND DURING SET-UP.
2.10 SAFETY BEFORE AND DURING OPERATION.
2.11 SAFETY BEFORE AND DURING MAINTENANCE.
2.11.1 SAFETY WHEN WORKING WITH HYDRAULICS.
2.11.2 SAFETY WHEN WORKING WITH BATTERIES.
2.11.3 SAFE DISPOSAL OF WASTE PRODUCTS.
SECTION 3.0: ENGINE START-UP INSTRUCTIONS.
3.1 IMPORTANT CHECKS PRIOR TO STARTING THE ENIGNE.
3.2 ENGINE START UP PROCEDURES.
SECTION 4.0: TRACKING INSTRUCTIONS.
4.1 SAFETY BEFORE AND DURING TRACKING.
4.1.1 TRACKING THE MACHINE USING THE DOGLEAD.
4.1.2 TRACKING THE MACHINE USING THE REMOTE CONTROL.
SECTION 5.0: INSTALLATION.
5.1 INSTALLATION OVERVIEW.
5.2 INSTALLATION PROCEDURES.
5.3 STEP 1: UNLOAD THE MACHINE.
5.4 STEP 2: POSITION THE MACHINE INTO THE DESIRED LOCATION.
5.5 STEP 3: ACTIVATE THE HYDRAULIC RAMS.
5.6STEP 4: LOWER THE JACKING LEGS.
5.7STEP 5: FIT THE PRE-CLEANER.
5.8STEP 6: REMOVE ALL TRANSPORT BRACKETS, TIE STRAPS AND SPARE PARTS.
5.9STEP 7: FOLD UP THE CRIBS.
5.10 STEP 8: FIT THE FEED IN CHUTE GRID FRAME.
5.11 STEP 9: FOLD OUT THE DIRT CONVEYOR.
5.12 STEP 10: FIT THE WORKING LIGHTS.
5.13 STEP 11: CONNECT THE DUST SUPPRESSION.
5.14 STEP 12: FOLD UP THE PRODUCT CONVEYOR HEAD SECTION.
5.15 STEP 13: LOWER THE PRODUCT CONVEYOR BOTTOM END.
5.16 STEP 14: SET THE TROUSER CHUTE POSITION.
5.17 STEP 15: SET THE CRUSHING SIZE.
5.17.1 RELEASING THE TOGGLE SPRING TENSION.
5.17.2 ADJUSTING THE CRUSHER SIZE.
5.17.3 ENGAGE THE TOGGLE SPRING TENSION.
5.18 STEP 16: ADJUST THE PRODUCT CONVEYOR AND DIRT CONVEYOR BELTS.
5.18.1 BELT TENSIONING.
5.18.2 BELT TRACKING (ALIGNMENT).
SECTION 6.0: OPERATION.
6.1 OPERATION OVERVIEW.
6.2 IMPORTANT CHECKS PRIOR TO OPERATING THIS MACHINE.
6.3 MACHINE START-UP SEQUENCE.