Smartgen BAC2410BST User manual

BAC2410BST
BATTERY CHARGER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

Chinese trademark
English trademark
SmartGen —make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou City
Henan Province
P. R. China
Tel: [phone]
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: [phone]
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [e-mail]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part of this publication should
be addressed to SmartGen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their respective
companies.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Table 1 Software Version
Date
Version
Note
2019-05-25
1.0
Original Release

BAC2410BST Battery Charger User Manual
BAC2410BST Battery Charger Version 1.0 2019-05-25 Page 3 of 8
CONTENT
1OVERVIEW........................................................................................................................................... 4
2PERFORMANCE AND CHARACTERISTICS...................................................................................... 4
3CHARGING PRINCIPLE ...................................................................................................................... 4
4PARAMETERS CONFIGURATION...................................................................................................... 6
5EFFICIENCY CURVE........................................................................................................................... 6
6OPERATION......................................................................................................................................... 7
7CASE DIMENSIONS ............................................................................................................................ 8

BAC2410BST Battery Charger User Manual
BAC2410BST Battery Charger Version 1.0 2019-05-25 Page 4 of 8
1 OVERVIEW
BAC2410BST Battery Charger applies up-to-date switching power supply device, and is designed
especially for meeting the charging characteristics of lead-acid engine starter battery. It is applicable for
long-term supplement (floating) charging and 24V battery pack.
2 PERFORMANCE AND CHARACTERISTICS
It has the following characteristics.
It employs switching power supply structure, with wide voltage range of input current, small case
dimension, light weight, and high efficiency features.
a) Two-stage charging method or three-stage charging method can be used automatically according to
needs (Three-stage: BOOST and B- are short circuited; Two-stage: BOOST is hung up;), both of
which are designed based on battery charging characteristics, which prevents lead-acid battery
over charging, and prolong the battery life to the most degree;
b) Build-in PFC circuit, which can calibrate the power factor above 0.99;
c) Build-in current protective circuit, which can give effective protection when overcurrent output, short
circuit, or reverse connection occurs, and can recover output when above circumstances are
eliminated;
d) Applicable for 24V battery pack charging, rated charging current 10A;
e) External LED status display: Green means full power indication; Red means charging indication;
3 CHARGING PRINCIPLE
Fig. 1 Three-stage Charging Curve
Three-stage method is employed when charging is performed according to the battery charging
characteristics.
—First stage of charging mode is Constant Current. When battery terminal voltage is low and charging
current is rated 10.0A, large current charging makes battery power increase rapidly, which is called
Bulk Charging. The typical characteristic is red indicator is light on always.

BAC2410BST Battery Charger User Manual
BAC2410BST Battery Charger Version 1.0 2019-05-25 Page 5 of 8
—Second stage is Absorption mode. After constant current charging, battery voltage grows to
absorption voltage soon. At this time battery shall keep constant voltage output, the charging
current decreases slowly, and battery terminal voltage keeps steadily at absorption voltage value.
During this process red indicator is light on always.
—Third stage is Float charging mode. After the above two stages, battery is basically fully charged.
Charger output voltage switches automatically to float voltage 27.6V and charging current reduces
to below float current 1.0A, and red indicator is extinguished, green indicator is illuminated.
Afterwards charging current only offsets battery’s self-discharge. Long time charging doesn’t do
harm to battery. Charger can keep the status of fully charged for the battery and also make sure the
usage life of battery.
Fig. 2 Two-stage Charging Curve
Two-stage method is employed when charging is performed according to the battery charging
characteristics.
—First stage of charging mode is Constant Current, which means when battery terminal voltage is
below the pre-set value, it is always constant current charging.
—Second stage is Absorption mode. When battery terminal voltage is above the preset value,
charging current becomes smaller gradually as the terminal voltage increases. At this time it
becomes absorption charging mode. When charging current is below 1.0A, then battery terminal
voltage also gradually increases to the preset constant voltage value. Now the battery is basically
fully charged (red indicator is extinguished, and green indicator is illuminated). Afterwards charging
current only neutralize the battery self-discharge. Long time charging doesn’t do harm to battery.
Charger can keep the status of fully charged for the battery and also make sure the usage life of
battery.

BAC2410BST Battery Charger User Manual
BAC2410BST Battery Charger Version 1.0 2019-05-25 Page 6 of 8
4 PARAMETERS CONFIGURATION
Table 2 Technical Parameters
Items
Contents
Parameters
Input
Characteristics
Nominal AC Voltage
AC (100～277)V
Max. AC Voltage
AC (90～305)V
AC Frequency
50Hz/60Hz
Max.Active Power
370W
Max. Current
4A
Efficiency
AC 110V
AC 220V
>82%
>90%
Power Factor Calibration
AC 110V
AC 220V
>0.99
>0.95
Output
Characteristics
No-load Output Voltage
27.6V, (Error±1%)
Rated Charging Current
10A, (Error±2%)
Max. Output Power
310W
Insulating
Property
Insulating Resistance
Between input and output, input and BOOST and B- short
circuited, input and shell, output and shell are: RL≥500MΩ
Insulating Voltage
Between input and output, input and BOOST and B- short
circuited, input and shell both are:
DC2400V 50Hz 1min
Output and shell: DC800V 50Hz 1min
Leakage current: IL≦3.5mA
Working
Condition
Working Temperature
(-30~+55)°C
Storage Temperature
(-40~+85)°C
Working Humidity
20%RH~93%RH (No condensation)
Shape
Structure
Weight
1.15kg
Dimension
205.5mm*131mm*55mm (length*width*height)
5 EFFICIENCY CURVE
Fig. 3 Efficiency Cuve

BAC2410BST Battery Charger User Manual
BAC2410BST Battery Charger Version 1.0 2019-05-25 Page 7 of 8
6 OPERATION
Fig. 4 BAC2410BST MASK
Table 3 Connection Description
Terminal
Function
Description
L
AC Terminals
Connect terminals L and N to AC voltage (100~240)V by
using greater than BVR 1.5mm2multi-strand copper line.
N
PE
GND Terminals
Connect to shell internally already.
BOOST
Mode Selection
3-stage: BOOST and B- are short circuited;
2-stage: BOOST is hung up.
B-
Battery Negative
Connect to battery negative by using greater than BVR
2.5mm2multi-strand copper lines.
B+
Battery Positive
Connect to battery positive by using greater than BVR
2.5mm2multi-strand copper lines.
FULL
CHARGRD
Green LED Indicator
Fully charged indicator
CHARGING
Red LED Indicator
Charging indicator
NOTES:
1) Because there is diode and current-limiting circuit inner the charger, it can be used together with charging generator,
and there is no need to disconnect the charger when cranking;
2) When this is applied on genset, as charging current is very big, there shall be voltage decreasing on the charging wire.
Therefore it is recommended to connect charging wire with battery terminals separately for avoiding disturbance on
sample precision.

BAC2410BST Battery Charger User Manual
BAC2410BST Battery Charger Version 1.0 2019-05-25 Page 8 of 8
7 CASE DIMENSIONS
Fig. 5 BAC2410BST Case Dimension
___________________________________
Unit: mm