Smartgen AIN16-M01 User manual

AIN16-M01
ANALOG INTEGRATED MODULE
USER MANUAL

AIN16-M01 Analog Integrated Module User Manual Page 2 of 13
Registered Trademark
No.28 Xuemei Street, Zhengzhou, Henan, China
Tel: [phone]
[phone](overseas)
Fax: [phone]
Email: [e-mail]
Web: www.smartgen.com.cn
www.smartgen.cn
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Table 1 - Software Version
Date
Version
Content
2014-10-10
1.0
Original release.
2017-03-17
1.1
Update the manual format.
2022-11-19
1.2
Update the information and logo of SmartGen.

AIN16-M01 Analog Integrated Module User Manual Page 3 of 13
This user manual only suits for AIN16-M01 Analog Integrated Module.
Table 2- Notation Clarification
Symbol
Instruction
NOTE
Highlights an essential element of a procedure to ensure correctness.
CAUTION
Indicates a procedure or practice, which, if not strictly observed, could result in
damage or destruction of equipment.
WARNING
Indicates a procedure or practice, which could result in injury to personnel or loss of
life if not followed correctly.

AIN16-M01 Analog Integrated Module User Manual Page 4 of 13
CONTENTS
1 OVERVIEW................................................................................................................................................. 5
2 PERFORMANCE AND CHARACTERISTICS.............................................................................................. 5
3 TECHNICAL PARAMETERS...................................................................................................................... 5
4 CONNECTION............................................................................................................................................ 6
5 PROTECTION ............................................................................................................................................ 8
5.1 WARNING .......................................................................................................................................... 8
5.2 SHUTDOWN ALARM......................................................................................................................... 9
5.3 PARAMETER CONFIGURATION ....................................................................................................... 9
5.4 PTIN1~PTIN8 AND CIN1 SETTINGS ............................................................................................. 10
5.5 MP1~MP3 SETTINGS..................................................................................................................... 11
5.6 AOUT1~ AOUT4 SETTINGS............................................................................................................ 11
6 ELECTRICAL CONNECTIONS................................................................................................................. 12
7 INSTALLATION ....................................................................................................................................... 12
8 TROUBLE SHOOTING ............................................................................................................................. 13

AIN16-M01 Analog Integrated Module User Manual Page 5 of 13
1OVERVIEW
AIN16-M01 analog integrated module contains 8 PT100 sensor input channels, 3 speed input
channels, 4 4~20mA output channels and one 4~20mA input channel. The data are transmitted to
the HMC9000 controller for processing via CANBUS port, then HMC9000 transfers 4~20mA data
back into AIN16-M01 module via CANBUS port and AIN16-M01 outputs corresponding 4~20mA
signals. Values can be set for each sensor via HMC9000 controller as demands.
2PERFORMANCE AND CHARACTERISTICS
32-bit ARM micro-processor with high integration of hardware and more reliable;
Must be used with HMC9000 together;
CANBUS communication baud rate can be set as 250kbps or 125kbps via dial switch;
Module address can be set as 1 or 2.
Widely power supply range DC(18~35)V, suitable to different starting battery voltage environment;
35mm rail mounting type;
Modular design, pluggable terminal, compact structure with easy installation.
3TECHNICAL PARAMETERS
Table 3- Technical Parameters
Item
Content
Working Voltage
DC18.0V~35.0V continuous power supply
Power Consumption
<0.5W
Case Dimension
161.6mm x 89.7mm x 60.7mm
Rail Dimension
35mm
Working Temp.
(-25~+70)°C
Working Humidity
(20~93)%RH
Storage Temp.
(-25~+70)°C
Weight
0.33kg

AIN16-M01 Analog Integrated Module User Manual Page 6 of 13
4CONNECTION
Fig.1- AIN16-M01 Front Panel
Table 4- Terminal Connection
No.
Function
Cable Size
Description
1
B-
1.0mm2
DC power supply negative input.
2
B+
1.0mm2
DC power supply positive input.
3
SCR
0.5mm2
CANBUS shielded wire, with single end earthed.
4
CAN(H)
A CANBUS port which communicate with
HMC9000 controller.
5
CAN(L)
6
120Ω Terminal Resistor
Short out 5 and 6 terminals if 120Ω terminal
resistor is needed.
7
MP1
-
0.5mm2
Connect with speed sensor(shielded wire is
recommended). Speed sensor input (-), B- has been
connected in the controller.
8
+
9
MP2
-
0.5mm2
10
+
11
MP3
-
0.5mm2
12
+
13
AOUT1
COM1
0.5mm2
4~20mA output common port
14
mAOUTPUT1
4~20mA output port
15
AOUT2
COM2
0.5mm2
4~20mA output common port
16
mAOUTPUT2
4~20mA output port
17
AOUT3
COM3
0.5mm2
4~20mA output common port
18
mAOUTPUT3
4~20mA output port
19
AOUT4
COM4
0.5mm2
4~20mA output common port
20
mAOUTPUT4
Sensor terminal
21
CIN1
COM(B+)
0.5mm2
4~20mA analog input.
B+ input (supply power for pressure transmitter)
22
mA

AIN16-M01 Analog Integrated Module User Manual Page 7 of 13
No.
Function
Cable Size
Description
23
PTIN1
C
0.5mm2
PT100 sensors are three-wire system terminals,
and C terminal stands for common port.
A and B terminals are amphenol connectors.
24
B
25
A
26
PTIN2
C
0.5mm2
27
B
28
A
29
PTIN3
C
0.5mm2
30
B
31
A
32
PTIN4
C
0.5mm2
33
B
34
A
35
PTIN5
C
0.5mm2
36
B
37
A
38
PTIN6
C
0.5mm2
39
B
40
A
41
PTIN7
C
0.5mm2
42
B
43
A
44
PTIN8
C
0.5mm2
45
B
46
A
47
SWITCH
HMC9000 can connect to two AIN16-M01 modules at the same
time.
Address selection ：It is module 1 when the switch 1 is
connected to terminal 12 while module 2 when connect to ON
terminal.
Baud rate selection: It is 250kbps when the switch 2 is
connected to terminal 12 while 125kbps when connect to ON
terminal.
POWER
Power supply indicator and communication status indicator; It is
flashing when the communication is abnormal.

AIN16-M01 Analog Integrated Module User Manual Page 8 of 13
5PROTECTION
All data can be protected via HMC9000 controller. HMC9000 can connect to two AIN16-M01 modules
at the same time and users can select module address via dial switch. Following parameters can be
set via HMC9000:
1) AIN16-M01 module enable: HMC9000 can communicate with the module and collect the data;
2) Each of sensor’s alarm threshold and alarm are enabled;
AIN16-M01 can collect data only and all alarms are initiated by HMC9000 controller. HMC9000 will
initiate alarm when the sensor value is abnormal. There are two kinds of alarm: warning alarm and
shutdown alarm. All alarms are handled by HMC9000 controller only.
5.1 WARNING
Table 5 - Warning Types
No.
Items
Range
Description
1
PTIN1~ PTIN8
High
From “Waiting for load”
delay to “Cooling” delay
When the controller detects the sensor warning
signals, it will initiate a warning alarm and the
corresponding alarm information will be displayed
on HMC9000 LCD.
2
MP1~MP3
High
Always active.
3
CIN1 High
From “Waiting for load”
delay to “Cooling” delay
4
PTIN1~ PTIN8
Low
From “Waiting for load”
delay to “Cooling” delay
5
CIN1 Low
From “Waiting for load”
delay to “Cooling” delay
6
PTIN1~ PTIN8
Open Circuit
Always active.
7
CIN1 Open
Circuit
Always active.

AIN16-M01 Analog Integrated Module User Manual Page 9 of 13
5.2 SHUTDOWN ALARM
Table 6 - Shutdown Types
No.
Items
DET Range
Description
1
PTIN1~ PTIN8
High
From “Waiting for load”
delay to “Cooling” delay
When the controller detects the sensor shutdown
alarms, it will initiate a shutdown alarm and the
corresponding alarm information will be displayed
on HMC9000 LCD.
2
MP1~MP3
High
Always active
3
CIN1 High
From “Waiting for load”
delay to “Cooling” delay
4
PTIN1~ PTIN8
Low
From “Waiting for load”
delay to “Cooling” delay
5
CIN1 Low
From “Waiting for load”
delay to “Cooling” delay
5.3 PARAMETER CONFIGURATION
AIN16-M-01 parameters can be set via HMC9000 controller or HMC9000 PC software; more
details please refer to specific instruction of HMC9000.
Table 7 - Parameter Configuration List
Parameter
Contents
Default
Module Enable
0：Enable
1：Disable
Disable
PTIN1~ PTIN8 and
CIN1 Set
Sensor types/ Alarm Speed /Range/ High Shutdown
Enable / High Shutdown Value / High Shutdown
Delay / Low Shutdown Enable / Low Shutdown Value
/ Low Shutdown Delay / High Warn Enable / High
Warn Value / High Return Value / High Warn Delay/
Low Warn Enable / Low Warn Value / Low Return
Value / Low Warn Delay
For more details please refer to the following chapter
MP1~MP3 Set
Sensor Enable/Teeth Number Set/ High Shutdown
Enable / High Shutdown Value / High Shutdown
Delay/ High Warn Enable / High Warn Value / High
Return Value / High Warn Delay
4~20mA Output Set
Output can be configured as relevant to the sensor

AIN16-M01 Analog Integrated Module User Manual Page 10 of 13
5.4 PTIN1~PTIN8 AND CIN1 SETTINGS
Table 8 –PTIN1~ PTIN8 and CIN1 Settings
No.
Items
Contents
Remarks
1
Sensor types
0：Not Used
1：Oil Pressure Sensor
2：Temperature Sensor
2
Sensor Curve
0：PT100
1：4~20mA
3
Alarm Speed
(0-200)%
4
Range (current type)
(0-6000)kpa
5
High Shutdown Enable
0：Enable
1：Disable
6
High Shutdown Value
(0-6000)
7
High Shutdown Delay
(0-3600)s
8
Low Shutdown Enable
0：Enable
1：Disable
9
Low Shutdown Value
(0-6000)
10
Low Shutdown Delay
(0-3600)s
11
High Warn Enable
0：Enable
1：Disable
12
High Warn Value
(0-6000)
13
High Return Value
(0-6000)
14
High Warn Delay
(0-3600)s
15
Low Warn Enable
0：Enable
1：Disable
16
Low Warn Value
(0-6000)
17
Low Return Value
(0-6000)
18
Low Warn Delay
(0-3600)s
19
User-defined string
User can reset the sensors’ names which are displayed on
HMC9000 LCD. e.g. rename sensor 1 as Temperature Exhaust
sensor. User-defined string can be edited via HMC9000 PC
software only.

AIN16-M01 Analog Integrated Module User Manual Page 11 of 13
5.5 MP1~MP3 SETTINGS
Table 9 –MP1~MP3 Settings
No.
Items
Contents
Remarks
1.
Sensor Enable
0：Disable
1：Enable
2.
Teeth Number
(1-300)
3.
High Shutdown Enable
0：Enable
1：Disable
4.
High Shutdown Value
(0-6000)
5.
High Shutdown Delay
(0-3600)s
6.
High Warn Enable
0：Enable
1：Disable
7.
High Warn Value
(0-6000)
8.
High Warn Delay
(0-3600)s
5.6 AOUT1~ AOUT4 SETTINGS
Table 10 –AOUT1~AOUT4 Settings
No.
Items
Description
Remark
0
HMC9000 Speed
After analog output
selected
corresponding sensor,
HMC9000 transfers
data to related
4~20mA output port of
the AIN16-M01 module
via CANBU.
1~8
HMC9000 Sensor1~ Sensor 8
9~11
AIN16-C Module1 Speed 1~3
12~27
AIN16-C Module1 Sensor 1~16
28~30
AIN16-C Module2 Speed 1~3
31~46
AIN16-C Module2 Sensor 1~16
47~62
AIN16-PT Module1 Sensor 1~16
63~78
AIN16-PT Module2 Sensor 1~16
79~81
AIN16-M01 Module1 Speed 1~3
82~89
AIN16-M01 Module1 PT00 Sensor 1~8
90
AIN16-M01 Module1, 4~20mA Sensor 1
91~93
AIN16-M01 Module2 Speed 1~3
94~101
AIN16-M01 Module2 PT00 Sensor 1~8
102
AIN16-M01 Module2, 4~20mA Sensor 1
102~149
Reserved

AIN16-M01 Analog Integrated Module User Manual Page 12 of 13
6ELECTRICAL CONNECTIONS
Fig.2- AIN16-M01 Electrical Connection Diagram
Fig.3- HMC9000 with two AIN16-M01 modules connection diagram
7INSTALLATION
Fig.4- Overall Dimensions

AIN16-M01 Analog Integrated Module User Manual Page 13 of 13
8 TROUBLE SHOOTING
Table 11 –Trouble Shooting
Problem
Possible Solution
Controller no response with power.
Check batteries;
Check controller connection wirings;
Check DC fuse.
CANBUS communication failure
Check if CANBUS wires are connected in the opposite way.