Multi-Mover 5XL User manual

MULTI-MOVER 5XL 1
USER MANUAL and PARTS LIST
MULTI-MOVER 5XL
Trailer Mover
Tighten all wheel bolts to 120nm after the first 2 hours of driving.
Transport
* Only use stable loading surfaces with sufficient loading capacity (see section 2.2).
* Secure the MULTI-MOVER 5XL against tilting or sliding.
* It is prohibited to;
- get under the MULTI-MOVER 5XL while lifting
- remain within the tilting range of the MULTI-MOVER 5XL during unloading

MULTI-MOVER 5XL 2
Contents
Chapter 1 INTRODUCTION / WARRANTY / DEFINITIONS /
SAFETY SYMBOLS 3
Chapter 2 TECHNICAL DESCRIPTION 4
2.1 Designation, identification and description 4
2.2 Technical information and dimensions 4
2.3 Packaging, loading / unloading, towing, recycling 5
Chapter 3 SAFETY REGULATIONS 6
Chapter 4 PREPARATION 9
4.1 Application 9
4.2 Operator 10
4.3 Responsibility operator 10
4.4 Inspection prior to putting into operation 10
Chapter 5 USE 11
5.1 General 11
5.2 Regulations for use 12
5.3 Operation 13
5.4 Batteries 14
5.5 Inching 18
5.6 Coupling trailer(s) 18
5.7 Compressor 19
5.8 Remote Control 19
5.9 Replacing the batteries 20
Chapter 6 MAINTENANCE 20
6.1 Inspection 20
6.2 Lubrication and maintenance diagram 21
6.3 Cleaning 21
6.4 Taking out of operation 21
6.5 Annual maintenance 21
Chapter 7 ENVIRONMENT 22
Chapter 8 FAILURES 23
Chapter 9 PARTS 23
Chapter 10 DECLARATION OF CONFORMITY 24
Multi-Mover Europe B.V.
www.multi-mover.eu
T [phone] F [phone]
T [phone]

MULTI-MOVER 5XL 3
1 INTRODUCTION / WARRANTY / DEFINITIONS / SAFETY SYMBOLS
You have made the right decision, by purchasing the Multi-Mover 5XL. You are now in the possession
of an excellent tool that has been constructed and produced with the greatest care. You will profit
the most from this investment, if you carefully observe the safety, user and maintenance instruc-
tions provided in this user manual.
The user manual should be made available to the user of the Multi-Mover 5XL and must be present
at the Multi-Mover 5XL when it is being used. The user manual must have been read by anyone
working with/at the Multi-Mover, and the instructions must be observed.
Warranty
Multi-Mover Europe BV will not assume responsibility for the goods it produced and the services it
supplied. Warranty can only be claimed if the client has made an immediate complaint and Multi-
Mover Europe BV has been given the opportunity to investigate the complaints and correct possible
faults. Multi-Mover Europe BV provides a warranty on its products in relation to materials and con-
struction defects. In case of defects as described above, Multi-Mover Europe BV shall undertake to
provide the parts manufactured by them for free, within the period of one year after delivery.
To occasions, different warranty conditions apply. Multi-Mover Europe BV will not be liable for dam-
age and indirect damage as a result of natural disasters, operational errors, lack of skilful mainte-
nance and any other use than described below.
The liability of Multi-Mover Europe BV will also terminate as soon as you or a third party performs
work, such as adaptations or extensions, to the machine, without our written permission.
The warranty conditions only apply if a defect, after investigation by the manufacturer, is recognized
as such.
At Multi-Mover Europe BV we continuously try to improve our products and service. That is why we
reserve the right to change the specifications stated in this user manual at any required moment and
without prior notice.
Definitions
In this user manual we use the following definitions;
Operator: The person who drives, controls and supervises the operation of the
Multi-Mover 5XL and is able to start and stop it, etc.
It is the company's responsibility to make sure that the operator is suffi-
ciently trained.
Dangerous areas: The area surrounding the Multi-Mover 5XL where people may get injured.
Maintenance mechanic: The person who is completely familiar with the Multi-Mover 5XL, is able to
adjust the safety devices and to maintain the Multi-Mover 5XL.
The maintenance mechanic is familiar with the functionality’s, safety
standards and was trained to maintain the Multi-Mover 5XL. It is the com-
pany's responsibility to make sure that maintenance staff has been suffi-
ciently educated and trained.
# Optional

MULTI-MOVER 5XL 4
Safety symbols
On various places on the Multi-Mover 5XL you will find standardised safety symbol stickers
as displayed to the right.
The upper part warns against a general or particular hazard.
The lower part indicates what type of hazard is being warned against and will explain what
you must do.
2 TECHNICAL DESCRIPTION
2.1 Designation, identification and description
Designation : MULTI-MOVER 5XL
Identification : type plate on the encasing
Description : vehicle on two drive wheels and a swivel wheel
: suitable as towing device, optionally provided with an upward and downward mov-
ing coupling point, for instance, in order to couple the pole of a trailer and possibly
to lift it.
: drive while walking, by using the driving switches on the steering handle
Accessories
The following parts are delivered separately with the vehicle:
The vehicle's operation manual
Battery Charger and Manual
Manuals for possible options
2.2 Technical information and dimensions Multi-Mover 5XL standard version
___________________________________________________________________________
PUSH AND PULL FORCE 35.000 Newton
- Ergonomic tiller head with emergency stop, belly button
- Speed reduction system in case excessive cornering speed
- Steerable Tiller head with electric power steering
- 2 x 400 mm Polyurethane steering wheels
- 2 Potentiometer, of which 1 continuous setting and 2 pre-sets to 5 km/h
- Emergency stop switch on the housing
- Emergency stop on Tiller head (vertical position)
- Battery, hour and error display
- IP54
- Inching forwards and backwards
- Lock with 3 keys
- Horn
- Minimum speed is 0.1 km/h
- Coupling thread at various heights for couplings
- Work area: 4 km
- Operating time: 2-3 workdays
Always supplied with 1 batterie (in the drive box), external charger and a coupling. There are many
options to choose from.

MULTI-MOVER 5XL 5
2.3 Packaging, loading / unloading, towing, recycling
Packaging
The Multi-Mover 5XL is secured with straps on support beams on a pallet or in a case , surrounded by
a protective cardboard box.
Removing the packaging
Remove the clamping strips at the wheels.
Avoid injury and damage as a result of incorrect placement of the lift truck's lift forks.
Loading and unloading
If the Multi-Mover 5XL has to be moved by means of a lift truck, the lift forks must be placed at the
heaviest part at the rear of the Multi-Mover 5XL, between the 2 large wheels.
Towing
Caution! Avoid serious damage to the drive, the Multi-Mover 5XL may only be moved or towed if the
hydraulic brake inside the engine box on the engine has been released.
Recycling of the packaging
Save the packaging for possible future transportations.
If you want to remove the packaging, you must observe the local and national regulations concerning
plastic waste processing.

MULTI-MOVER 5XL 6
3SAFETY REGULATIONS.
Only use the Multi-Mover 5XL for the purpose for which it was designed.
The symbols displayed below have been attached to your Multi-Mover 5XL.
Get to know these symbols and make sure you know what they mean.
3.1
Caution! Hazard of serious injury.
Carefully read the user manual of the Multi-Mover 5XL, so you will know exactly how to use
the switches before you start driving it.
3.2
Caution! Hazard of injury during maintenance work.
Switch off the ignition and remove the ignition key, disconnect the charging plug and press
the emergency stop.
Consult the user manual.
You will prevent dangerous situations that might arise if the Multi-Mover 5XL starts to move
unexpectedly.
Also consider the possibility that the vehicle is switched on by a third party, a coincidence or
misunderstanding that could occur if the ignition key is still in the ignition.
3.3
Caution! Hazard of serious injury due to getting jammed or a collision.
Make sure that nobody can get jammed, also not at the trailer(s) that are being towed.
Particularly when riding along with the Multi-Mover 5XL or the trailer(s) to be towed, there will be
a risk of getting jammed or having a collision.
3.4
Caution! Hazard of serious injury on slopes due to tipping over.
The Multi-Mover 5XL was constructed for driving on flat, dry, metalled and sufficiently support-
ive terrain.
The maximum slope angle that can be driven on, strongly depends on;
- the weight to be towed
- the driving style of the operator
-driving circumstances, and the strength of the terrain.
Caution! Hazard of serious injury due to unwanted movements on slopes as result of insuffi-
cient traction force and brake force of the Multi-Mover 5XL.
Never drive onto a slope at an angle or crosswise.
Only ever drive on and off a slope at a right angle.
The Multi-Mover 5XL with trailer(s) may also tip over if the bends are taken at a speed that is too
high.

MULTI-MOVER 5XL 7
3.5
As the trailers may limit the operator's view and because the
Multi-Mover 5XL and trailer(s) may swerve out, there will be a risk of collision, therefore:
Caution! Hazard of (serious) injury due to collisions.
Make sure that bystanders remain at least 10 metres outside of the driving area of the Multi-
Mover 5XL and trailer(s).
3.6
Caution! Hazard of (serious) injury due to getting jammed or as a result of falling under the Multi-
Mover 5XL or trailer(s).
Passengers may “never” drive along on the Multi-Mover 5XL or the trailers.
3.7
Caution! Hazard of serious injury.
Adapt your speed to the circumstances while driving.
Always make sure you have the Multi-Mover 5XL under control.
-Reduce speed on uneven floors/terrain and in sharp bends.
-Be particularly careful when manoeuvring and reversing.
3.8
Caution! Hazard of injury due to getting jammed when connecting and disconnecting the
trailer(s).
Keep your hands and fingers away from the coupling, hydraulic system (option) or pole eye.
3.9
Caution! Hazard of serious injury.
Before you start driving, make sure the walking/driving area is free and flat.
Avoid getting jammed between the Multi-Mover 5XL and obstacles.
Prevent tripping and getting jammed under the Multi-Mover 5XL and/or trailer.
Make sure the driving area and your shoes are free of dirt, in order to prevent accidents due to slip-
ping.
3.10
Caution! Hazard of serious injury due to overloading the Multi-Mover 5XL.
The load behind the Multi-Mover 5XL may not be more than indicated at section 2.2 technical
data.
Make sure the trailer(s) has/have been loaded evenly and safely.
3.11
Caution!
Wear clothing that allows you to move freely and does not hinder your view on the Multi-Mover 5XL
plus trailer(s). Observe your company's safety regulations.

MULTI-MOVER 5XL 8
3.12
Caution! Hazard of injury. In case of an unusual noise;
Stop the Multi-Mover 5XL immediately.
Check the electric system and the drive for damage.
Check the wheels and tyres for tension, damage and wear.
3.13
Caution! Avoid injury.
Regularly check whether there are any loose bolts and nuts.
Also see chapter 6 (Maintenance).
3.14
Caution! Avoid injury by checking the Multi-Mover 5XL for damage or bends on a daily basis.
Pay particular attention to the tow eye with tow pen or coupling point and locking.
3.15
Caution! Hazard of injury.
Make sure the Multi-Mover 5XL is properly and safely supported when performing cleaning or
maintenance work "under" the Multi-Mover 5XL.
3.16
Caution! Hazard while charging the battery.
Make sure there is assistance within the range of your voice and also make sure there is sufficient
soap and water nearby if you need to perform work near the battery.
Avoid short-circuit (sparks), make sure you do not make an electrical connection between the battery
poles. Make sure no metal objects can fall on the battery, as this could cause a short-circuit or a
spark and an explosion.
Remove personal objects such as rings, bracelets, necklaces and watches if you are performing work
near the battery. A short-circuit, for example, could melt a ring, resulting in serious burns.
3.17
Caution! Hazard of injury due to overheating of the electrical connection of the
battery charger.
Pay particular attention to cable diameter, earth and fuses.
3.18
Caution!
Serious injury can be received or caused if the Multi-Mover 5XL is operated by;
- persons younger than 18 years of age
- persons who do not have any training and driving experience with the Multi-Mover 5XL
- persons of whom it can be expected that they are not (sufficiently) aware of the dangers of the
Multi-Mover 5XL, temporary personnel for instance.
The MULTI-MOVER 5XL may only be operated after the operator has thoroughly studied the user
manual and after the owner of the Multi-Mover 5XL has provided a full training / instruction concern-
ing the operation and the safety regulations.

MULTI-MOVER 5XL 9
3.19
Caution! Hazard of serious injury.
Serious injury may be received or caused if the safety instructions are not provided to other opera-
tors.
3.20
Caution! You are NOT allowed to use the public road with the Multi-Mover 5XL.
3.21
Caution!
Hazard of injury if the safety symbols are not clearly visible (any more).
Immediately replace damaged stickers.
3.22
Caution! Hazard of injury.
- maintenance and repair work may only be performed by a maintenance mechanic
who is recognized by Multi-Mover Europe BV.
- only original Multi-Mover Europe BV or CE certified parts may be used
in the Multi-Mover 5XL.
3.23
As the operator you will determine the limits for "safe driving / working" with the Multi-Mover
5XL.
Do not take any risks.
Be particularly careful in case of obstacles or uneven terrain.
4PREPARATION
4.1 Application
The Multi-Mover 5XL was developed for;
- moving trailers, trolleys, wagons, trucks or other vehicles with or without goods, machine picking,
etc.
- driving over flat, dry, metalled or un-metalled terrain (e.g. warehouse, concrete, asphalt etc.)
The Multi-Mover 5XL is not suitable for transporting trailers with people.
The Multi-Mover 5XL is not suitable for moving;
- goods containing toxic substances
- goods containing explosive substances
- goods containing hazardous substances
-combustible substances
-other liquids and hazardous substances than stated above
If you want to move the substances mentioned above we offer an ATEX Casing

MULTI-MOVER 5XL 10
The Multi-Mover 5XL does not have permission to be driven on public roads without safety options.
It is not a vehicle according to the Law.
Only use the Multi-Mover 5XL for the purpose for which it was designed.
For other applications, the CE mark does not apply.
The electric components and wiring have been made splash-proof. IP54 Multi-Mover 5XL should be
covered if used in a spray plant or car-wash etc. and should also be stored in a dry location. Although
Multi-Mover has been designed for use out of doors and in poor weather conditions, it should not be
driven in to water.
Only the following "original" “Multi-Mover Europe BV” parts and accessories may be used for the
Multi-Mover 5XL. Multi-Mover Europe BV is excluded from any liability for damages or consequen-
tial damages that are caused by "original" parts that have not been supplied by us.
4.2 Operator
Only persons who have had a thorough (internal) theoretical and practical training for driving the
Multi-Mover 5XL, are allowed to drive with the Multi-Mover 5XL.
The training programme should cover:
-the application possibilities and the limitations
-the control and operating components
-the safety regulations
-daily and periodical maintenance
The operator must be fully familiar with the content of this user manual.
People could receive or cause serious injury, if the Multi-Mover 5XL is operated by;
-unauthorized persons
-persons younger than 18 years of age
-persons of whom it may be expected that they are not (sufficiently) aware of the
dangers of the Multi-Mover 5XL
4.3 Responsibility of the operator
Operators must strictly observe the safety regulations, which are included in chapter 3, and the same
applies to the other rules of conduct elsewhere in this user manual.
4.4 Inspection prior to putting into operation
In addition to good maintenance, the operator of the Multi-Mover 5XL must pay attention to the fol-
lowing aspects after each work period.
- check whether there is any damage on the outside of the vehicle
- check the tow eye and tow pin or coupling point for bends or damage
- check whether the batteries are sufficiently charged

MULTI-MOVER 5XL 11
- drive forward and backward and check the operation of the brake.
- check, while driving slowly, the full manoeuvrability of the Multi-Mover 5XL
- check the jam safety on the steering handle by pressing the safety switch (Belly Button, fig. 1, 9),
the Multi-Mover 5XL should not start in that case.
If you establish a fault, or if you have any doubts concerning the operation of the Multi-Mover 5XL
you must immediately report this to your supervisor or the maintenance personnel.
5USE
5.1 General
Always keep an eye on bystanders, avoid collisions.
Keep as far to the right as possible and maintain distance. (in the UK and IE left)
Never overtake another vehicle driving in the same direction at crossings, in small passages or on
other dangerous places
- Make sure you keep a good view on the path that you are driving, keep an eye on traffic and
people and observe the safety regulations.
- Caution! Hazard of serious injury due to unwanted movements on slopes as result of insuffi-
cient traction force and brake force of the Multi-Mover 5XL.
- Never drive onto a slope or another obstacle at an angle or crosswise.
- Only ever drive on and off a slope at a right angle.
- The Multi-Mover 5XL may also tip over if the bends are taken at a speed that is too high.
Maximum slope angle, with / without load 4% / 10 %
Passengers may not be taken along with the Multi-Mover 5XL and towed vehicle.
When leaving the Multi-Mover 5XL, always remove the ignition keys.
(Let someone) check whether your Multi-Mover 5XL is suitable (approved) for driving in your envi-
ronment, you could think of an environment with fire hazard or explosion hazard.
While driving, the generation of sparks may prevent switching on / off.
The traction batteries are filled with hazardous electrolyte that could cause serious burns.
However, the batteries are fully sealed and do not have to be refilled with distilled water.
In case of injury to people or damage to buildings, immediately contact your supervisor.
Never park at fire lanes, fire-extinguishers and stairwells.
5.2 Regulations for use
Observe the traffic regulations;

MULTI-MOVER 5XL 12
-in a normal traffic situation you will keep to the right
-maintain a safe distance, depending on your speed, you will maintain a safe speed
so you are able to maintain in complete control of your vehicle and trailer(s)
Make sure you keep a good overview of the area where you are driving and observe the safety regu-
lations.
At crossings and locations where there is no good view, lower your speed and give a warning signal.
Drive slowly on narrow lanes.
Avoid bends if necessary and be careful on small hills, thresholds, etc.
Reduce speed in case of sharp bends.
The Multi-Mover 5XL may only be driven at speeds that allow you to stop in time, e.g. if an obstacle
is standing in or entering the driving area.
Accelerating, stopping, steering, making turns should always be performed quietly, so that the stabil-
ity of the trailers to be towed is not endangered.
Your conduct while driving must be polite and safe.
Always be careful when the vehicle is driving on a limited slope or on slippery grounds.
Placement in /on a lift
Never manoeuvre the Multi-Mover 5XL in/on a lift without permission; drive it slowly, place the vehi-
cle correctly in the centre of this space, switch off the vehicle with the ignition key. Make sure there
are no people on the lift when the vehicle is driven onto it.
Only transport safe and stable loads.
Make sure the weight of the load to be moved lies within the capacity of the Multi-Mover 5XL.
The maximum traction force is stated on the type plate.
Prior to putting the Multi-Mover 5XL into operation, you must acquaint yourself with
its possibilities. Read the instructions in advance and check the function of the control
units with the ignition key in the OFF position. See fig. 2

MULTI-MOVER 5XL 13
5.3 Operation (see photo, fig. 1)
1. Coupling point
2. Decoupling lever
3. Battery compartment cover
4. Emergency stop button
5. Battery indicator
6. Model plate
7. Tiller head
8. Forward/reverse drive switch with
continuous speed control
9. Belly button
10. Ignition key lock
11. Low/high speed switch
12. Potentiometer continuous speed limitation
13. Horn
14. Programming connection
15. Lifting and lowering of clutch
16. Air pressure connection for release of air-
controlled trailer brakes

MULTI-MOVER 5XL 14
Steering handles
The steering handle (1.6) with bar is a fixed part of the Multi-Mover 5XL, moving to the left means
driving to the left, and vice versa.
Safety switch 2.9
When pressing the safety switch (risk of getting jammed), the Multi-Mover 5XL will stop immediately.
In order to start again, the drive switch must first be placed in the neutral position.
# Coupling point upward 2.1 , # coupling point downward
Optionally, the coupling point can be moved upward/downward with a Hydraulic lifting device. This
serves, for instance, to make it easier to move a tandem XXL trailer.
Signal switch (2.13)
Horn. 85dB
Drive switches (2.8), left and right from the centre
By rotating the drive switch (2.8) to the front with your thumb, the driving direction will first be
switched on and then, when rotated further, the Multi-Mover 5XL will start to drive. The central posi-
tion is the neutral position.
By rotating it downwards, the Multi-Mover 5XL will reverse.
Caution! Only switch to forward or reverse if the Multi-Mover 5XL is standing still.
Ignition lock 2.10
The ignition lock is used to switch off the batteries, always switch off the battery in case of mainte-
nance to the Multi-Mover 5XL.
5.4 Batteries (1.3)
The batteries are filled with lead acid and water They are not sealed and not maintenance free.
Battery charger connection
The connection plug (blue) for the battery charger is located in side of the battery compartment .
On the dashboard of the Multi-Mover 5XL, the battery indicator (2.4)is placed.
Red = charge immediately BDI below 30%
Yellow = charge soon
Green = Battery is full BDI 100%
For a longer life span, it is better not to allow the battery to get completely empty. It is also not good
to continue charging a battery that is almost full.
If the Multi-Mover 5XL is out of operation (for a longer period), we recommend keeping the battery
charger connected, it will automatically keep the battery in a charged condition.
Charging location
The charging location must be well ventilated, because very explosive gases (detonating gas) are con-
tinuously released during charging.

MULTI-MOVER 5XL 15
Avoid open fire or sparks at the charging location while charging. During charging, an explosive gas
may be released.
The battery charger operates fully automatically, i.e. the charger is equipped with an electronic sys-
tem that will check the charging status and act accordingly.
Check whether the supply voltage to the battery charger corresponds with the voltage stated on the
battery charger.
Some instructions for battery use and maintenance.
Charging
1 Insert the plug of the battery charger into the connection on the encasing and connect the bat-
tery charger to the mains.
2 In the second phase, the automatic battery charger will charge all elements at maximum voltage
in the final phase the battery charger will stop.
The battery charger will switch off automatically.
Premature wear of the battery
If the batteries are used incorrectly, it is possible that they wear quickly. Premature wear is not an
error in production and is therefore not within the scope of the warranty arrangement.
Therefore, we would like to draw your attention to the following:
Excessive load of the battery
If the batteries are loaded excessively, this will strongly reduce the life span. This means that you will
have to adapt the load.
Discharging too deeply
We recommend not to discharge the batteries completely. If this happens often, it will also result in
premature wear. Keep a close eye on the battery indicator, connect the battery charger in time.
If the BDI (Battery discharge Index) is below 30% maximum speed is reduced to 50%, this to pre-
vent damage to the batteries. Make sure you charge right away.
Adapted charger.
The batteries should be charged with a correct charger and during a specific period. If the charging
current is too low, or if the duration of the charging process is too short, the batteries will not be fully
charged and the capacity of the batteries will be too low for your application, resulting in premature
wear. If the charging current is too high, or if the duration of the charging process is too long, the
battery can be overcharged. As a result, the plates of your battery will overheat and may become
damaged.
Intermediate charging
If, for example, the batteries are empty for only 20% and are reconnected to the charger, the batter-
ies will not get the time to relax. The temperature of the batteries will increase, resulting in prema-
ture wear. Also, the voltage of the battery will become higher than the actual energy condition,
which means that the discharge limiter will no longer work correctly.

MULTI-MOVER 5XL 16
Ambient temperature
The temperature of the battery may not get too high, as the acid will become more aggressive. Here,
we are thinking of greenhouses and other heated spaces.
Frequent use
If the Multi-Mover 5XL is used more than 8 hours a day, the batteries will also wear more quickly.
When selecting batteries, it is important to take into account the Multi-Mover 5XL 's frequency of
use. If the batteries are used very frequently and intensively, it will be necessary to select the full
traction battery set instead of the standard batteries.
Sulphating
A battery will slowly discharge as a result of automatic discharge. If a battery remains in a discharged
condition, it will start to sulphate and become damaged beyond repair. We therefore recommend
recharging the stored Multi-Mover 5XL every 2 months.
It is also possible, that there are still standby consumers in a switched off Multi-Mover 5XL (key igni-
tion etc.), which will mean that the batteries will discharge more quickly.
In that case, regular recharging of the batteries is recommended.
Immediate recharging of an empty battery, significantly promotes a longer life span. Further dis-
charging than 20% has a negative effect on the life span.
The gases that can be released while charging the battery are highly explosive (detonating gas).
Therefore, avoid fire and sparks near the charging location.
Charging may only take place in a well ventilated room.
Regularly check whether the battery charger stops automatically when the battery is full.
Never interrupt the charging process, make sure it is fully completed.
While charging the battery, never perform repair, cleaning or other work to the Multi-Mover 5XL.
Prior to disassembling the batteries, switch off all power consumers, because of the generation of
sparks.
When disassembling the batteries, first disconnect the mass cable (-)
When assembling, connect the mass cable as last.
Caution! Always plus ( + = red) to plus and minus (- = black) to minus
Battery fluid is a corrosive acid, avoid contact with clothing, skin and eyes.
Immediately wash off possible splashes on clothes or skin with water and soap, then rinse off with
plenty of water. Possible splashes of acid in the eyes, rinse with clean water for at least 5 minutes
and immediately consult a doctor.
When the battery is replaced, the old battery should be returned to your dealer or handed in at a
legally recognized collection point for batteries.

MULTI-MOVER 5XL 17
Topping up the battery water
The level of the battery water must be checked regularly. The filling level is
too low if the white indicators on the cells are not right at the top in the cap
(see picture). In that case the battery water must be topped up.
Procedure for topping up battery water:
1. Fully charge the battery
a. Please note: If the battery is not fully charged
before it is topped up, the battery may overflow
when charging.
2. Turn off the Multi-Mover.
3. Open the battery compartment cover.
4. Disconnect the electrical coupler from the battery.
5. Connect a water tank to the filler tube.
6. Let water flow into the battery.
a. Use only distilled water.
b. When a battery cell is full, the indicator is at the
top, and closes the battery. Water will then flow
to the next cell, until the entire battery is filled.
7. Disconnect the water tank.
8. Connect the battery electrical connection to the machine.
9. Close the battery compartment cover.
Filling level indica-
tor too low
Filling level
indicator at
correct level
4
5

MULTI-MOVER 5XL 18
5.5 Inching (Fig 3) (optional)
At the front left there are 2 buttons for moving slowly forwards (Fig 3, 1) and backwards (Fig 3, 2).
Press the button 1 time to unlock, pressing the button the second time you can drive a couple of
inches forward or backward. The maximum speed can be set using the potentiometers (Fig 2, 7 and
8) on the tiller head. The maximum distance you can travel in this way is approx. 1 metre.
5.6Coupling trailer(s)
The Multi-Mover 5XL is made with a standard coupling point in the middle of the Multi-Mover 5XL, to
which the pole of a trailer can be coupled. For info have a look ad the website Jost JSK hitch model
36.
Open the clutch by pulling the lever out completely.
Check that the eye is open. Drive the Multi-Mover under the trailer so that the pin is in the eye.
There are two clicks, the trailer can now be driven.
Disengage. Pull the lever all the way out and slightly towards the driver. There you can lock the lever,
the lever falls into a pawl.
#Maximum slope angle, with / without load 4 / 10 %
10 % maximum

MULTI-MOVER 5XL 19
Only use the Multi-Mover 5XL if you have thoroughly studied the previous pages and you have no
more questions.
5.7 Compressor
Switch on the compressor via button number 6, wait until the compressor stops pumping (tanks ar-
now vol 10 BAR).
Connect the yellow and red plugs to that of the trailer. Wait until the compressor has finished pump-
ing before you start driving.
There is a tap between the steering wheel and the charging plug that you can use to drain the con-
densation water. This drainage must be done every day.
5.8 Remote control
Optionally, a remote control can be included with the Multi-Mover. This remote control can be used
to remotely control the Multi-Mover in a location where there is good visibility of the Multi-
Mover and the trailer. Remote control operation is possible after setting the switch to Re-
mote.
1. Steering to the left/right.
2. Optional Hydraulic hitch
3. Emergency stop button.
4. Horn.
5. Driving forward/backward.
6. On/Off switch.
To drive, first press the horn (4) first , then move 5, 2 times to start driving.

MULTI-MOVER 5XL 20
5.9 Replacing the battery
The batteries of the Multi-Mover 5XL are interchangeable.
Procedure:
1. Switch off the machine.
2. Open the battery compartment cover.
3. Disconnect the battery connector.
4. Secure the battery pack to a suitable lifting system
using the lifting eyes.
5. Lift the battery pack out of the Multi-Mover.
6. Replace the battery pack.
7. Slide the battery pack back in.
8. Connect the battery connector.
9. Close the battery compartment cover.
6 MAINTENANCE
When performing maintenance, you should always observe the safety regulations, (chapter 3).
During maintenance, always switch off the Multi-Mover 5XL and remove the ignition key from the
ignition lock
In case of doubt, consult the user manual.
6.1 Inspection
The operator should perform the following inspections regularly, without trailer;
- it must be possible to rotate the steering handle (swivel wheel) smoothly to the left and
right, without jolts
- keep an eye on the wear of driven tyres, if the wheels slip in case of sudden brakes, they will
have to be replaced
- when accelerating quietly, it must be possible to reach the maximum speed
If one of the above tests is not satisfactory, you must immediately report this to person who is di-
rectly responsible for the maintenance of the Multi-Mover 5XL.
Remove weight package (optional)