FMS BKS601C User manual

BKS601C/ BKS601C.P
Digital, Microprocessor Controlled Web Guide
Version 1.1 06/2009 ff
Firmware Version: from 3.0 onwards
Hardware Rev. D
This operation manual is also available in German.
Please contact your local representative.
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie die Vertretung im zuständigen Land.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

Operating Manual BKS601C
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Table of Contents
1Safety Instructions ....................................................................................4
1.1 Description Conditions 4
1.2 List of Safety Instructions 4
2Definitions..................................................................................................5
3System Components..................................................................................6
4System Description....................................................................................7
4.1 Functional Description 7
4.2 Steering Device 8
4.3 Electronic Control Unit 8
4.4 Sensors 9
4.5 Manual Sensor Adjustment 9
4.6 Linear Units 9
4.7 Remote Control Box 10
5Quick Installation Guide........................................................................10
6Dimensions...............................................................................................11
7Installation and Wiring ..........................................................................13
7.1 Mounting the Electronic Unit 13
7.2 Mounting BKS601C Wall Mounting Configuration 15
7.3 Wiring Diagrams 16
7.4 Mounting the Steering Device 19
7.5 Mounting of Manual Sensor Adjustment 19
7.6 Mounting of the Linear Units 20
7.7 Mounting of the Sensors 21
8Operation .................................................................................................22
8.1 View of the Operating Panel 22
8.2 Configuring the Electronic Unit 23
8.3 Main Operating Menu and Special Functions 24
8.4 Manual Operation 25
8.5 Operation without Linear Units 26
8.6 Operation with Linear Units 27
8.7 Measuring from a Reference Point on the Machine Frame 29
9ParametriSation ......................................................................................30
9.1 Flow Chart ParametriSation 30
9.2 List of the System Parameters 31
9.3 List of the Parameters BKS601C 31
9.4 Description of the System Parameters 32
9.5 Description of the Parameters BKS601C 33
9.6 Flow Chart Service Mode 37
9.7 List of the system service parameters BKS601C 38
9.8 List of the service parameters BKS601C 38
9.9 Description of System Service Parameters BKS601C 39
9.10 Description of the Service Parameters BKS601C 39
10 PROFIBUS Interface Description.........................................................43
10.1 Wiring the PROFIBUS Data Cable 43
10.2 Setting the PROFIBUS Address 44
10.3 GSD File 44
10.4 BKS601C.P DP Slave Functional Description 44

Operating Manual BKS601C
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10.5 Initial Parameters 44
10.6 Configuration 45
10.7 Function Code 45
11 Serial Interface (RS232) .........................................................................46
12 Interface CAN-Bus..................................................................................46
13 Interface DeviceNet.................................................................................46
14 Technical Reference................................................................................47
14.1 Additional Setting Elements 47
14.2 Setting Elements on the Extension Board 48
14.3 Technical Data 49
15 Trouble Shooting.....................................................................................50

Operating Manual BKS601C
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1Safety Instructions
1.1 Description Conditions
High danger of health
injury or loss of life Risk of damage to machines Note for proper function
Danger
This symbol refers to high
risk for persons to get health
injury or loss life. It has to be
followed strictly.
Caution
This symbol refers to risk
of heavy mechanical
damage. This warning has
to be followed absolutely.
Note
This symbol refers to an
important information
about proper use. If not
followed, malfunction can
be the result.
1.2 List of Safety Instructions
Proper function of the electronic unit is only guaranteed with the recommended
application of the components. In case of an other arrangement, heavy malfunction
can be the result. Therefore, the installation instructions on the following pages
must be followed strictly.
Local installation regulations are to preserve safety of electrical equipment. They are
not taken into consideration in this operation manual. However, they have to be
followed strictly.
Bad earth ground connection may cause electric shock to persons, malfunction of
the total system or damage of the electronic unit! It is vital to ensure that proper
ground connection is done.
The processor board is mounted to the housing cover. Improper handling may
damage the fragile electronic equipment! Don’t use rough tools such as
screwdrivers or pliers! Operators handling the processor board must wear a well
earthed bracelet in order to discharge static electricity.
If external parts are within the travel range of the linear units, the sensors can be
damaged while moving. Make sure that there is enough space between the linear
units and the external objects.
Wrong setting of the DIP-switches may cause malfunction of the electronic unit or
the total system. The DIP-switches are factory set and need no adjustment by the
customer.

Operating Manual BKS601C
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2Definitions
Left and Right: Left and right are always seen in direction of the running web.
Linear unit: Motorized Sensor adjustment (optional variant). The sensor is
automatically adjusted by a linear guide to the edge or line that has to be detected.
Steering device: Steering frame, hydraulic cylinder with analog output or similar
actuator.
Dead band: Programmable tolerance band in which the web is allowed to move freely
without the control unit intervening. The web position is adjusted only when the
difference between reference and feedback position is greater than the dead band value
Sub-Board: Electronic module usually plugged to the main board of the electronic
unit. This modular approach allows to extended or change easily the features of the
electronic.