SMC Networks LSP Series User manual

SP158X-002E
P: TS
！Contact our sales office regarding a delivery date or a price since this is a special model.
P.G.Information (Specialized Product)
■Features
！『本製品は個別対応品のため納期及び価格を当社営業に確認願います。』
Liquid Dispense Pump (Solenoid type)
Series LSP
Compact solenoid type diaphragm pump, which dispenses fixed amount
of liquid from 5L to 200L each time it is operated.
SMC Corporation
4-14-1, SOTO-KANDA,
CHIYODA-KU,
TOKYO 101-0021, JAPAN
URL: http://www.smcworld.com
OUT side
check valve

■Application Example
■How to Order
【Analyzer】
（for medical/biochemical）
【Ink jet printing】
【Related to semiconductor/solar cell】
Dispense volume

■Specifications
Note1) The values above are at ambient temperature, with clean water at zero pressure. The dispense volume and
repeatability of vary, depending on the piping conditions (height, diameter, length etc.), of the INLET and
OUTLET sides, and the ambient and fluid temperatures. For stable dispensing, use the product in a balanced
condition where pressure is not applied to the INLET and OUTLET side as much as possible. Do not apply
excessive torque when rotating the discharge volume adjustment screw. If the screw is tightened too much, it
may lead to product failure or cause the screw to shear.
When calculating the repeatability, measure the amount of clean water which is dispensed 10 times
continuously and convert it to one shot of dispensed volume. Repeat this measurement 10 times, and indicate
the difference (%) between the average value of 10 sets of data (converted value of one shot) and the
maximum and minimum values. These values are calculated based on SMC measurement conditions, so the
repeatability accuracy is not guaranteed.
<Variation in SMC measurement conditions>
Ambient/fluid temperature: ±2 degrees, IN/OUT side piping pressure: ±0.1kPa or less
Note2) The value is measured when the maximum dispense volume of clean water at room temperature is adjusted.
This value will vary depending on the dispense volume and fluid conditions.
Note3) High speed operation affects the dispense volume and accuracy.
The maximum operation frequency is decreased by the fluid characteristics(large viscosity) and the piping
condition(large pipingresistance). When the pump is used continuously for extended periods of time, make the
OFF time appropriately longer with the minimum ON time of 200 msec to set the operating frequency to 1 Hz or
less. When using this product with the maximum operating frequency or less, the coil temperature may rise due
to ambient temperature and energizing time, so makethe OFF time appropriately longer.
Note4) Select an appropriate fluid contact material when fluid such as cleaning liquid is used. Also, check the fluid
compatibility in advance. Some fluids may have an influence on the dispense volume and repeatability. After
mounting is complete, perform appropriate functional inspections.
Note5) Mount the coil in a downward, vertical direction to facilitate the release of air bubbles for a stable dispensing. In
order to achieve a stable dispensing, operate the pump continuously for a short time to remove air from the
piping and product completely. We recommend using deaerated fluid.
Note6) When the responsiveness is regarded as important, prevent negative fluctuation of the voltage by adequate
regulation.
Note7) The value is based on SMC’s measurement conditions. The noise level will vary with conditions.
LSP111/112 LSP121/122 LSP131/132
5～50μL 50～100μL 100～200μL
Body
Diaphragm
Check valve
Dry
Wet
4W 9W 17W
Lead wire
AWG20(Outside diameter of insulator: 1.79mm)
Power consumption
Operation noise
60dB(A) or less Note7)
Allowable voltage fluctuation
±10% of the rated voltage Note6)
Type of coil insulation
Class B
Weight
90g(Body ported)、85g(Base mounted)
Rated voltage
12VDC, 24VDC
Mounting orientation
Unrestricted Note5)
Enclosure
Equivalent to IP40
Fluid temperature
10 to 50℃(No freezing)
Ambient temperature
10 to 50℃(No freezing)
Suction
pressure
15kPa
35kPa
Max.operating frequencyNote3)
2Hz(Minimum ON time 200msec/Minimum OFF time 300msec)
RepeatabilityNote1)
±1%(±2% when the dispense volume is 5 to 15μL)
*Under SMC's measuring conditions
Dispense pressure Note2)
10kPa
Fluid contact
material
PEEK、PP
EPDM、FKM
EPDM、FKM
Model
Dispense volume adjstable range Note1)
FluidNote4)
Water, DI water, Diluent, Cleaning liquid
(Note: These fluids should not corrode or permeate into the fluid
contact materials.)

■Construction
■Discharge volume adjustment
The dispense volume per shot can be changed by rotating the dispense volume
adjustment screw.
When rotating the discharge volume adjustment screw clockwise, the discharge volume
decreases. When rotating it counterclockwise, the discharge volume increases.
Step 1 Remove the cap and loosen the lock nut while holding the dispense volume
adjustment screw with a flat head screw driver to prevent it from rotating.
(Counterclockwise)
Step 2 Rotate the dispense volume adjustment screw to adjust the dispense volume.
Note) Do not apply excessive torque when rotating the dispense volume
adjustment screw. If the screw is tightened too much, it may lead to product
failure or cause the screw to shear.
Step 3 Tighten the lock nut while holding the dispense volume adjustment screw with a flat
head screw driver to prevent it from rotating. (Clockwise)
* Lock nut tightening torque: 0.6 to 0.8 Nm
Note)Ensure that the lock nut is secured after adjusting the discharge volume.
If the Lock nut is not secured, the dispense volume may become unstable.
Body ported／LSP1□1
Base mounted／LSP1□2
OUT
IN
↓
OUT
↑
IN
■Working Principle
ポンプをON（通電）すると、ダイヤフラムはソレノイド側へストロークしま
す。これによりポンプ室内が負圧となり OUT 側のチェック弁は閉じ、流体
はIN ポートより IN 側のチェック弁と通り、ポンプ室内に吸込まれます。
ポンプを OFF（非通電）すると、リターンスプリングの復帰力により、ダイ
ヤフラムはボディ側へストロークします。これにより IN 側のチェック弁は
閉じ、ポンプ室内にある流体は OUT 側のチェック弁を通り、OUT ポート
から吐出されます。
ON/OFF 作動の繰返しにより、吸込、吐出を繰り返します。
Component Parts
No．
Description
Material
1
Plate
PEEK、PP
2
Body
PEEK、PP
3
Check valve
EPDM、FKM
4
Diaphragm
EPDM、FKM
5
Buffer
NBR
6
Return spring
SUS
7
Housing
PPS
8
Solenoid
―
9
Dispense volume
adjustment screw
SUS
10
Cap
EPDM
11
O-ring
EPDM、FKM
Cap
Dispense volume
adjustment screw
Lock nut
■Working Principle
When the pump turns ON(is energized), the diaphragm will
preform a stroke to the solenoid side. This condition makes the
pressure in the pump negative and the check valve on the OUT
side is closed. Fluid passed through the suction port then the
check valve on the IN side and is sucked in the pump chamber.
When the pump turns OFF(is de-energized), the diaphragm
performs a stroke to the body side with return force of the return
spring. Due to this, the check valve on the IN side is closed, and
fluid in the pump chamber passed through the check valve on
the OUT side and is dispensed from the OUT port.
Suction and dispensing are repeated with repetitive ON/OFF
operation.
Dispense volume
adjustment screw

■Dimensions
Body ported/LSP1□1
Base mounted/LSP1□2

■Specific Product Precautions1
1. Do not use this product in applications which may
adversely affect human life (e.g. medical equipment
connected to the human body for drip infusion).
2. Check the specifications.
Give careful consideration to the operating conditions such as
the application, fluid and environment, and use within the
operating ranges specified in this manual.
3. For stable dispensing, please use the product under
stable operating conditions (suction height, ambient
temperature, fluid temperature). If air bubbles are
present in the fluid and the piping material is soft, it
may influence on the repeatability of the dispense
volume. When the piping diameter of the fluid outlet
is large, repeatability may be influence due to
surface tension, so it is recommended to reduce the
piping diameter with the installation of a nozzle.
4. Repeatability
Measure the amount of clean water which is dispensed 10
times continuously and convert it to one shot of dispensed
volume. Repeat this measurement 10 times, and indicate the
difference (%) between the average value of 10 sets of data
(converted value of one shot) and the maximum and minimum
values. These values are calculated based on SMC
measurement conditions, so the repeatability accuracy is not
guaranteed.
<Variation in SMC measurement conditions>
Ambient / fluid temperature : ±2 degrees,
IN/OUT side piping pressure : ±0.1kPa or less
5. Fluid
Confirm the compatibility between the component material and
the fluid before using. Since the compatibility of the fluid used
may vary depending on its type, additives, concentration,
temperature, etc., give sufficient consideration when selecting
the material.
If foreign matter is mixed in the fluid, these may cause
abrasion of the inside of the pump resulting in a problem.
Install an appropriate filter (strainer) before the pump. As a
guide, the appropriate filtration is approximately 50μm.
When circulating coagulable fluids, handle them carefully so
that they do not coagulate in the pump.
6. Discharge volume may vary depending on the fluid
and piping conditions.
After mounting is complete, perform appropriate functional
inspections.
7. Maintenance space
The installation should allow sufficient space for maintenance
activities.
8. Ambient environment
Use within the allowable ambient temperature range. Make
sure that the liquid or corrosive gas does not touch the
external surface of the product. Specifically, do not expose
the solenoid to fluid. This may cause short circuit. When
touching the wet solenoid, an electric shock may occur.
9. Countermeasures against static electricity
Take measures to prevent static electricity since some
liquids can cause static electricity.
10. Energizing for extended periods of time
If the pump is continuously energized for long periods,
temperature rise due to heat generation of the coil may result in
reduced performance and shorter service life or adversely
affect the peripheral device. Therefore, if the pump is energized
for long periods, take measures to cool the pump by mounting
a fan to keep the surface temperature at 50℃or less.
When the pump is mounted into a control panel, take
measures to cool the pump and keep the operating
temperature within the specified range.
11. If the product has not been used for a long time,
perform a trial run before use. If the product is to
remain inactive for a long period of time, remove the
fluid from the pump.
12. Do not touch the pump directly with hands. The coil
can be hot depending on the ambient temperature
or energizing time. Install a protective cover over
the valve if it can be touched directly with hands.
1. If equipment does not operate properly, stop
operation.
After mounting is completed, confirm that it has been done
correctly by performing a suitable function test.
2. Mount the coil in a downward, vertical direction to
facilitate the release of air bubbles for a stable
dispensing.
After releasing air bubbles, mounting orientation is not
specified.
3. Do not use this product in a location where it will be
subject to vibration or impact. The dispense
volume may become unstable in the presence
of vibration at the pump or piping.
4. Do not apply external force to the coil section.
5. Install and operate the product only after reading
the Operation Manual carefully and understanding
its contents.
Voltages caused by leakage current may lead to pump
malfunction.
Leakage voltage: 2% or less of the rated voltage

■Specific Product Precautions2
1. Install the tank so that the fluid level of the tank is
lower than the pump.
2. When the dispense volume is small and the piping
diameter is large, fluid is not dispensed with 1 shot
due to surface tension of fluid. Select piping with
appropriate diameter for a stable dispensing.
3. It is recommended that hard tubing is used, as the
use of soft tubing may lead to instability in the
dispense volume due to tubing deformation.
4. Preparation before piping
Before piping is connected, it should be thoroughly blown out
with air (flushing) or washed to remove chips, cutting oil and
other debris from inside the pipe.
5. Always tighten threads with the proper tightening
torque.
When screwing fittings into the pump, tighten them with proper
tightening torque as shown below.
For base piping, tighten the screw completely to the proper
torque after confirming that the O-ring is mounted on the
interface properly.
1. Use electrical circuits which do not generate
chattering in their contacts.
2. Use within ±10% of the rated voltage.
However, when the responsiveness is regarded as important,
prevent negative fluctuation of the voltage by adequate
regulation.
3. Apply the correct voltage.
Applying incorrect voltage may cause a malfunction or a
burned coil.
4. Make sure that no excessive force is applied to the
lead wires.
Otherwise, the coil will burn.
1. Removing the product
Shut off the fluid supply and release the fluid pressure in the
system. Shut off the power supply. Remove the product.
2. Before operating, remove residual chemicals and
completely replace it with deionized water, air, etc.
3. Do not disassemble the product.
Products which have been disassembled cannot be
guaranteed.
If disassembly is necessary, please contact SMC.
0.4 to 0.6
When component crystallizes or clots depending on its nature,
malfunction will occur due to the diaphragm or check valve
sticking. When a crystallized or clotted component is caught
between the sealing parts, unstable liquid dispensing will occur.
Take measures to clean such component if necessary.
Install a filter strainer of about 50μm on the inlet side of
the piping.
©2014 SMC Corporation All Rights Reserved
! Caution To ensure the safest possible operation of this product, please be sure to read thoroughly
the “Safety Instructions”in our “Best Pneumatics”catalog before use.
1. Do not use in explosive atmospheres.
2. Do not use in locations subject to excessive
vibration or impact.
3. Do not use in locations where radiated heat will be
received from nearby heat sources.