Blue-White CHEM-FEED MD3 User manual

Multi-Diaphragm Metering Pump
MD3
®
CHEM-FEED

Page 2 Page 3
READ THE ENTIRE
OPERATING MANUAL PRIOR
TO INSTALLATION AND USE.
+1 (714) 893 - 8529
[email protected]
[email protected]
5300 Business Drive
Huntington Beach, CA 92649
1.0
Introduction
4
1.1 What’s in the box
4
1.2 Features
5
2.0
Engineering Specifications
6
2.1 Performance / Flow Curve
7
3.0
Materials of Construction
8
3.1 Non-Wetted Components
8
3.2 Wetted Components
8
4.0
Features
9
4.1 Agency Listings
9
5.0
Installation
10
5.1 Pump Manifold and Fitting Options
10
5.2 Mounting Location
11
5.3 Mounting Dimensions
11
5.4 Input Power Connections
12
5.5 Wiring Terminals and I/O Schematics
13
6.0
Layout
14
6.1 Home Screen Layout
14
6.2 App Screen Layout
14
6.3 M12 Connectors
15
6.4 IO Connectors
15
6.5 M12 Connectors Description
16
7.0
Startup
18
7.1 Powering On/Off the pump
18
7.2 Welcome Screen
19
8.0
Input Setup
20
8.1 Manual Input
20
8.2 4-20 mA Input
21
8.3 Frequency Input
22
8.4 Pulse Input
23
8.5 Remote Start/Stop (Quick Setting Option)
24
8.6 Flow Verification (FVS) (Quick Setting Opt)
25
8.7 Prime the Pump
26
8.8 Auto Prime the Pump
27
8.9 Time of Day
28
8.10 Passcode
29
8.11 Local Only Mode (via Quick Start Tab)
30
9.0
Output Setup
32
9.1 4-20 mA Output
32
9.2 Frequency Output
33
9.3 Relay & Contact Output
34
10.0 Industrial Protocols
35
10.1 Control and Status Mapping for Profibus
and EtherNet/IP
35
10.2 Control and Status Mapping for
Modbus TCP
36
10.3 Ethernet/IP
37
10.4 Modbus TCP
38
10.5 Profibus
39
11.0 Diaphragm
40
11.1 Diaphragm Information
40
11.2 Calibration
41
12.0
Settings
42
12.1 Pump Name
42
12.2 Unit of Volume
43
12.3 Unit of Time
44
12.4 Chemical Name
45
12.5 Language
46
12.6 System Time
48
12.7 Resume Operation upon Start-Up
49
12.8 Factory Reset
50
13.0
System
51
13.1 System Information
51
13.2 Firmware Update
52
14.0
Pump Maintenance
53
14.1 Routine Inspection and Maintenance
53
14.2 Cleaning the Pump
53
14.3 Replacing Diaphragm and Ball Check Cart.
54
14.4 Pump Head and Diaphragm Exploded
55
14.5 DFD (Diaphragm Failure Detection)
56
15.0
Replacement Parts
58
15.1 Pump Exploded View
58
15.2 Replacement Parts
59
16.0
Accessories
60
17.0
Warranty
63
APPENDIX A: ACRONYMS
64
APPENDIX B: MODEL NUMBER MATRIX
65

Page 2 Page 3
READ THE ENTIRE
OPERATING MANUAL PRIOR
TO INSTALLATION AND USE.
+1 (714) 893 - 8529
[email protected]
[email protected]
5300 Business Drive
Huntington Beach, CA 92649
1.0
Introduction
4
1.1 What’s in the box
4
1.2 Features
5
2.0
Engineering Specifications
6
2.1 Performance / Flow Curve
7
3.0
Materials of Construction
8
3.1 Non-Wetted Components
8
3.2 Wetted Components
8
4.0
Features
9
4.1 Agency Listings
9
5.0
Installation
10
5.1 Pump Manifold and Fitting Options
10
5.2 Mounting Location
11
5.3 Mounting Dimensions
11
5.4 Input Power Connections
12
5.5 Wiring Terminals and I/O Schematics
13
6.0
Layout
14
6.1 Home Screen Layout
14
6.2 App Screen Layout
14
6.3 M12 Connectors
15
6.4 IO Connectors
15
6.5 M12 Connectors Description
16
7.0
Startup
18
7.1 Powering On/Off the pump
18
7.2 Welcome Screen
19
8.0
Input Setup
20
8.1 Manual Input
20
8.2 4-20 mA Input
21
8.3 Frequency Input
22
8.4 Pulse Input
23
8.5 Remote Start/Stop (Quick Setting Option)
24
8.6 Flow Verification (FVS) (Quick Setting Opt)
25
8.7 Prime the Pump
26
8.8 Auto Prime the Pump
27
8.9 Time of Day
28
8.10 Passcode
29
8.11 Local Only Mode (via Quick Start Tab)
30
9.0
Output Setup
32
9.1 4-20 mA Output
32
9.2 Frequency Output
33
9.3 Relay & Contact Output
34
10.0 Industrial Protocols
35
10.1 Control and Status Mapping for Profibus
and EtherNet/IP
35
10.2 Control and Status Mapping for
Modbus TCP
36
10.3 Ethernet/IP
37
10.4 Modbus TCP
38
10.5 Profibus
39
11.0 Diaphragm
40
11.1 Diaphragm Information
40
11.2 Calibration
41
12.0
Settings
42
12.1 Pump Name
42
12.2 Unit of Volume
43
12.3 Unit of Time
44
12.4 Chemical Name
45
12.5 Language
46
12.6 System Time
48
12.7 Resume Operation upon Start-Up
49
12.8 Factory Reset
50
13.0
System
51
13.1 System Information
51
13.2 Firmware Update
52
14.0
Pump Maintenance
53
14.1 Routine Inspection and Maintenance
53
14.2 Cleaning the Pump
53
14.3 Replacing Diaphragm and Ball Check Cart.
54
14.4 Pump Head and Diaphragm Exploded
55
14.5 DFD (Diaphragm Failure Detection)
56
15.0
Replacement Parts
58
15.1 Pump Exploded View
58
15.2 Replacement Parts
59
16.0
Accessories
60
17.0
Warranty
63
APPENDIX A: ACRONYMS
64
APPENDIX B: MODEL NUMBER MATRIX
65

MD3 Peristaltic Pump
With 6ft (1.8m) power cord
USB Flash Drive With Instruction Manual
Fittings Kit
1/2" Barb Fittings (Straight & Elbow Adapters),
1/2" MPT Fittings (Straight and Elbow Adapters)
& 1/2" MPT Footvalve
Mounting Brackets
(2) Stainless Steel brackets with hardware to
mount to pump. Hardware to mount brackets to
surface provided by others.
®
Congratulations on purchasing the MD3 CHEM-FEED variable speed Multi-
Diaphragm Metering Pump.
®
Your CHEM-FEED MD3 pump is shipped with all fitting connections for easy
installation. Configured flow rate on pump display is set for the maximum flow
rate. Your flow rate may vary depending on discharge pressure. Calibration is
recommended during initial set-up of the pump.
Please Note: Your new pump has been pressure tested at the factory with
clean water before shipping. You may notice trace amounts of clean water in the
pump head assembly. This is part of our stringent quality assurance program at
Blue-White Industries.
For more information please visit us at: www.blue-white.com
For videos and tutorials please visit as at:
https://www.blue-white.com/resources/videos
Page 4 ®
CHEM-FEED MD3
1.0 Introduction
1.1 What’s In The Box
The following items are included with every MD3 diaphragm metering pump:
Page 5
®
CHEM-FEED MD3 1.0 Introduction
1.2 Features
The following items are included with every MD3 diaphragm metering pump:
!Motor driven diaphragm pump offers smooth and quiet chemical dosing. No hard pulses as
seen with solenoid driven pumps.
!2,000:1 turndown ratio.
!Full stroke every time avoids vapor lock.
!Brushless DC motor.
!Rated for continuous duty (24/7).
!Exclusive DIAFLEX® Diaphragm guaranteed to last the life of the pump.
!PVDF / Ceramic pump head components.
!Diaphragm Failure Detection (DFD) system. Senses diaphragm failure by detecting
chemical in pump head.
!Intuitive 5” touchscreen color display and user interface.
!Controls and I/O include:
Manual Speed Control, 4-20 mA input, Pulse and frequency input, Remote Start/Stop,
Communications options = Ethernet IP, Modbus TCP, Profibus, Scalable 4-20mA output
or frequency output, one 250V/6A relay and three 115V/1A contact closures assignable to
monitor various pump functions including DFD, FVS, stroke counter, remote/local, input
signals, output signals, motor on, motor fault, operating mode setting, and others.
!CNC precision machined cam and piston for optimum efficiency, unparalleled accuracy, and
linearity.
!Heavy duty PVDF pump head and valves are standard.
!Compatible with Blue-White’s output Flow Verification Sensor (FVS) system.
!Includes stainless steel extended mounting brackets. Lifts pump 4-1/2” (11.43 cm), for easy
access in hard to reach areas.

MD3 Peristaltic Pump
With 6ft (1.8m) power cord
USB Flash Drive With Instruction Manual
Fittings Kit
1/2" Barb Fittings (Straight & Elbow Adapters),
1/2" MPT Fittings (Straight and Elbow Adapters)
& 1/2" MPT Footvalve
Mounting Brackets
(2) Stainless Steel brackets with hardware to
mount to pump. Hardware to mount brackets to
surface provided by others.
®
Congratulations on purchasing the MD3 CHEM-FEED variable speed Multi-
Diaphragm Metering Pump.
®
Your CHEM-FEED MD3 pump is shipped with all fitting connections for easy
installation. Configured flow rate on pump display is set for the maximum flow
rate. Your flow rate may vary depending on discharge pressure. Calibration is
recommended during initial set-up of the pump.
Please Note: Your new pump has been pressure tested at the factory with
clean water before shipping. You may notice trace amounts of clean water in the
pump head assembly. This is part of our stringent quality assurance program at
Blue-White Industries.
For more information please visit us at: www.blue-white.com
For videos and tutorials please visit as at:
https://www.blue-white.com/resources/videos
Page 4 ®
CHEM-FEED MD3
1.0 Introduction
1.1 What’s In The Box
The following items are included with every MD3 diaphragm metering pump:
Page 5
®
CHEM-FEED MD3 1.0 Introduction
1.2 Features
The following items are included with every MD3 diaphragm metering pump:
!Motor driven diaphragm pump offers smooth and quiet chemical dosing. No hard pulses as
seen with solenoid driven pumps.
!2,000:1 turndown ratio.
!Full stroke every time avoids vapor lock.
!Brushless DC motor.
!Rated for continuous duty (24/7).
!Exclusive DIAFLEX® Diaphragm guaranteed to last the life of the pump.
!PVDF / Ceramic pump head components.
!Diaphragm Failure Detection (DFD) system. Senses diaphragm failure by detecting
chemical in pump head.
!Intuitive 5” touchscreen color display and user interface.
!Controls and I/O include:
Manual Speed Control, 4-20 mA input, Pulse and frequency input, Remote Start/Stop,
Communications options = Ethernet IP, Modbus TCP, Profibus, Scalable 4-20mA output
or frequency output, one 250V/6A relay and three 115V/1A contact closures assignable to
monitor various pump functions including DFD, FVS, stroke counter, remote/local, input
signals, output signals, motor on, motor fault, operating mode setting, and others.
!CNC precision machined cam and piston for optimum efficiency, unparalleled accuracy, and
linearity.
!Heavy duty PVDF pump head and valves are standard.
!Compatible with Blue-White’s output Flow Verification Sensor (FVS) system.
!Includes stainless steel extended mounting brackets. Lifts pump 4-1/2” (11.43 cm), for easy
access in hard to reach areas.