SMC Networks PB Series User manual

Application Examples
Application Examples
Application Examples
Process Pump
(Diaphragm Pump)
Space saving (Air operated)
52
52
mm
mm
66
66
mm
mm
37
37
mm
mm
52 mm
66 mm
37 mm
PB1313A
Air operated
PB1313A
Air operated
PB1313A
Air operated
PB1011A
Built-in solenoid valve
PB1011A
Built-in solenoid valve
PB1011A
Built-in solenoid valve
PB1013A
Air operated
PB1013A
Air operated
PB1013A
Air operated
Body wetted
parts
Polypropylene
Stainless steel 316
Wetted
materials
Body: New PFA
Diaphragm: PTFE
Smaller, lighter,
Smaller, lighter,
25
25%∗
reduction in volume
reduction in volume
Smaller, lighter, 25%∗reduction in volume
1.5
times
times
1.5 times
Compact, large capacity diaphragm pump, suitable
for transferring and collecting a wide range of fluids
Compact, large capacity diaphragm pump, suitable
for transferring and collecting a wide range of fluids
Compact, large capacity diaphragm pump, suitable
for transferring and collecting a wide range of fluids
Reagents transfer in a
pathological inspection device
Actual
size
(PB1013A)
Weight
Weight
0.
0.11
kg
kg
Weight 0.11kg
Car washing
machine
Water/
detergents
supply
Machine
tool
Oil supply
Printing
machine
Ink/solutions
supply
Analyser
for medical and
biochemistry
Reagents
supply
Cleaning
device
DI water/
hydro-carbonic
cleaning liquid
supply
Semiconductor/
LCD equipment
DI water/solutions
supply, Waste fluid
collection
Devices related
to solar cell/
secondary battery
Electrolyte/
DI water supply
* PB1013A/Air-operated type without foot
∗PB1013A/Air-operated type without foot
8
to
to
2000
2000
m
ml/
mi
min∗
8to 2000 ml/min∗
∗PB1013A and PB1313A are available up to 1000 ml/min.
Low particle generation due to the diaphragm
structure
Flammable fluids can be used. (Air operated)
Self-priming makes priming unnecessary.
Sucks the liquid even if the pump is dry.
Assembled in a clean room. Double packaged (PB1313A)
Easy to adjust the flow rate by the frequency
of ON/OFF of the solenoid valve.
(Comparison with current PB series)
(Comparison with current PB series)
New
New
RoHS
Long
Long
service life
service life
Long
service life Discharge
Discharge
Discharge
CAT.EUS100-90A-UK
Series PB

Process Pump
Mounting Variations
Series Variations
Ease of maintenance improved
Piping connection port
can be removed. The
check ball can be
replaced for maintenance
easily.
The port can be
removed by
pulling out the
clip.
Smaller, lighter, 25%
reduction in volume
(Air operated/PB1013A)
Power consumption
reduced
CE compliant
(Built-in solenoid valve/PB1011A)
Check valve is resistant
against foreign matter.
Fluid passage area comparison
1.5
times (Comparison with current PB series)
Flow passage around the check ball is enlarged and
improved for better resistance against foreign matter.
Discharge port
<FLUID OUT>
<FLUID IN>
Suction port
<AIR SUP>
Air supply port
Front mounting
(with foot)
Rear mounting Side mounting
Note) Mounting orientation: <FLUID OUT> port on top only
0.45 W 0.35 W
Longer life [Life is 1.5
times longer than the
current product.]
Longer life is realized by changing
PTFE diaphragm to modified PTFE
with better resistance.
RoHS
∗PB1013A only
Series
PB1011A
PB1013A
PB1313A
Actuation
Air operated
8 to 2000
8 to 1000
8 to 1000
Discharge
(ml/min) Port size Made to Order
Material
Body wetted parts
Diaphragm
Check valve Liquid contact seals
Polypropylene
(PP)
Stainless steel
(SUS316)
New PFA
PTFE
PTFE
PTFE
PP
PTFE
New PFA
FKM
PTFE
1/8 female thread
1/8 female thread,
1/4" tube extension,
With nut (LQ1/LQ3)
Liquid contact
seals SF7000
With bracket which
is interchangeable
with previous type
—
—
Built-in
solenoid valve
Air operated
Note) Refer to page 14 for applicable fluids.
Built-in Solenoid Valve/Air Operated Series PB1000ABuilt-in Solenoid Valve/Air Operated Series PB1000A
Features 1

Transferring liquid
by pressure Atomizing
liquid
Stirring
liquid
Transferring and
collecting liquid
Detergents transfer Head cleaning liquid transfer Coolant liquid collection
Reagents transfer
Cleaning liquid (e.g. DI water) collection
Application Examples
Car washing machine Printing machine Machine tool
 Related to semiconductor/solar cell
 Analiser (For medical/biochemical industry)
Variation on fittings with nut (PB1313A only)
Variation on fittings with nut (PB1313A only)
Variation on fittings with nut (PB1313A only)
Compact pump for DI water/chemicalsCompact pump for DI water/chemicals
Insert bushing type
(LQ1 fittings)
Flare type (LQ3 fittings)
Triple seal construction
Triple seal construction
Nut
Body
Tube
Double stepped
retaining design
Retightener
Grip seal
Main seal
Tube
Nut
Insert bushing
Body
1
1
2
3
2
3
Installation Examples
Series PB
For transferring and collecting DI water/chemicals
∗
∗Refer to page 14 for applicable fluids.
Assembled in a clean room. Double packaged
Wetted
materials:
New PFA
PTFE
Body
Diaphragm
Air Operated/Wetted Materials: Fluoropolymer Series PB1313AAir Operated/Wetted Materials: Fluoropolymer Series PB1313A
Features 2

01
Rc, NPT, G 1/8 female thread
Rc, NPT, G 1/8 female thread
Polypropylene (PP), Stainless steel (SUS316)
PTFE
PTFE, Polypropylene (PP)
FKM
0 to 0.6 MPa
0.2 to 0.7 MPa
40 l/min (ANR) or less
Up to 2.5 m (dry state inside the pump)
64 dB (A) or less
(Option: With silencer AN120-M5)
Actuation
Port size
Material
Discharge Note 1)
Average discharge pressure
Pilot air pressure
Air consumption
Suction head Note 1)
Noise
Withstand pressure
Diaphragm life (Reference)
Fluid temperature
Ambient temperature
Recommended operating cycle
Pilot air solenoid valve recommended Cv value
Weight
Mounting orientation
Packaging
Maximum viscosity
Power supply voltage
Power consumption
Model PB1011A PB1013A
Built-in solenoid valve
M5 x 0.8 female thread
Air operated
—
Main fluid suction/discharge port
Pilot air
Body wetted parts
Diaphragm
Check valve
Liquid contact seals
Symbol
Supply port
Exhaust port
1A
FLUID OUT
AIR SUP
AIR EXH
FLUID IN
Actuation
Symbol
1
3
Actuation
Built-in solenoid valve
Air operated —
X16
X47
None
Liquid contact seals SF7000
With bracket which is interchangeable with previous type
Symbol
—
N
F
Thread type
Type
Rc
NPT
G
—
B
N
Option
Made to Order
None
With foot
With silencer
Option Symbol
Applicable actuation
Built-in solenoid valve



Air operated


—
Air operated
Built-in solenoid valve
—
0.18 kg
24 VDC
0.35 W
0.2 Note 3)
0.11 kg
—
—
Symbol
01
Port size
Port size
1/8
∗Each of the values above are for normal temperatures and clean water.
∗For related products, refer to pages 11 to 13.
∗ Faulty sealing of the check valves or accumulation of dust may cause operation to stop, so slurry
processing is not available.
Note 1) The values given for discharge and suction head are for no piping. Values will depend on
piping conditions.
Note 2) Applicable up to 2000 ml/min by using a solenoid valve with a large Cv value (Cv value of 0.5
or more).
Note 3) With low operating cycles, even a valve with a small Cv value can be operated.
1.05 MPa
30 million cycles
0 to 50°C (No freezing, heat cycle not applied)
0 to 50°C (No freezing, heat cycle not applied)
1 to 10 Hz
FLUID OUT port upside
General environment
100 mPa·s
Process Pump (Diaphragm Pump)
Body Wetted Parts: Polypropylene/Stainless Steel
Built-in Solenoid Valve/Air Operated (External switching type)
Series PB1000A
How to Order
∗When option is more than one,
suffix in alphabetical order.
∗Only PB1013A, air-operated type is available to be
made to order.
Specifications
PB101
Built-in Solenoid Valve
PB1011A
Air Operated
PB1013A
FLUID OUT
AIR SUP
AIR EXH
FLUID IN
Silencer
Foot
8 to 2000 ml/min 8 to 1000 ml/min Note 2)
RoHS
Option/Part No.
PB1011A PB1013A
KT-PB1-3
AN120-M5
KT-PB1A-5
—
Foot Note)
Silencer
Note) With foot mounting screws (2 pcs.)
Model
Description
(For details, refer to page 5.)
1

12345678910
Cycle (Hz)
45
40
35
30
25
20
15
10
5
0
Air consumption (l/min [ANR])
1 2 3 4 5 10 20 30 40 50 100
Viscosity (mPa·s)
100
50
0
Ratio of amount of discharge against clean water (%)
50 100 150 200 250
SUP = 0.7 MPa
SUP = 0.5 MPa
SUP = 0.35 MPa
SUP = 0.2 MPa
0
Discharge (ml/min)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Discharge pressure (MPa)
0
Discharge (ml/min)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Discharge pressure (MPa)
400 800 1200 1600
SUP = 0.7 MPa
SUP = 0.5 MPa
SUP = 0.35 MPa
SUP = 0.2 MPa
0
Discharge (ml/min)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Discharge pressure (MPa)
500 1000 1500 2000
SUP = 0.7 MPa
SUP = 0.5 MPa
SUP = 0.35 MPa
SUP = 0.2 MPa
0
Discharge (ml/min)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Discharge pressure (MPa)
50 100 150 200
SUP = 0.7 MPa
SUP = 0.5 MPa
SUP = 0.35 MPa
SUP = 0.2 MPa
0
Discharge (ml/min)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Discharge pressure (MPa)
200 400 600 800 1000
SUP = 0.7 MPa
SUP = 0.5 MPa
SUP = 0.35 MPa
SUP = 0.2 MPa
0
Discharge (ml/min)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Discharge pressure (MPa)
200 400 600 800 1000
SUP = 0.7 MPa
SUP = 0.5 MPa
SUP = 0.35 MPa
SUP = 0.2 MPa
Flow-rate Characteristics
Built-in Solenoid Valve (PB1011A)
 Required specification example
Find the pilot air pressure for a
discharge rate of 600 ml/min and a
discharge pressure of 0.15 MPa for
built-in solenoid valve type.
<The transferred fluid is clean water
(viscosity of 1 mPa·s, specific gravity of
1.0) and solenoid valve cycle is 5 Hz.>
∗ When the total pump head is required
instead of the discharge pressure, a
discharge pressure of 0.1 MPa
corresponds to a total pump head of
10 m.
 Selection procedure
1. First, mark the intersection point for
a discharge rate of 600 ml/min and
a discharge pressure of 0.15 MPa.
2.Find the pilot air pressure for the
marked point. In this case, the point
is between the discharge curves for
0.35 MPa and 0.5 MPa, and based
on the proportional relationship to
these lines, the pilot air pressure for
Cycle (1 Hz)
Selection from Flow-rate
Characteristic Graph
Air Operated (PB1013A)
Cycle (5 Hz) Cycle (7 Hz)
Cycle (1 Hz) Cycle (5 Hz) Cycle (7 Hz)
Air Consumption: Built-in Solenoid Valve/Air Operated
Viscosity Characteristics: Built-in Solenoid Valve/Air Operated
 Required specification example
Find the pilot air pressure and pilot air consumption for a discharge rate of 270 ml/min, discharge
pressure of 0.15 MPa, and a viscosity of 15 mPa·s.
 Selection procedure
1. First, find the ratio of the amount of discharge against clean water when viscosity is 15 mPa·s
from the graph to the left. It is determined to be 45%.
2.
Next, the viscosity of 15 mP·s and the discharge rate of 270 m l /min in the required specification
example are converted to the amount of discharge for clear water.
Since 45% of the clear water discharge is equivalent to 270 m l /min in the required specifications,
270 m l /min 0.45 = approximately 600 m l /min, indicating that a discharge rate of 600 m l /min is
required for clean water.
3. Finally, find the pilot air pressure and pilot air consumption based on the flow-rate characteristic
graphs.
 Viscosity
Transfer is possible up to about 100 mPa·s.
Selection from Viscosity Characteristic Graph
1. The air consumption differs greatly depending on properties (viscosity, specific gravity) of the
transferred fluid and operating conditions (pump head, transfer distance), etc.
Find the air consumption for operation with a 5 Hz switching cycle and pilot air pressure of 0.35
MPa from the air consumption graph.
 Selection procedure
1. Look up from the 5 Hz switching cycle to find the intersection with SUP = 0.35 MPa.
2. From the point just found, draw a line to the Y-axis to find the air consumption. The result is
approximately 10 l/min (ANR).
Calculation of Air Consumption
Air Consumption
Viscosity Characteristics
(Flow rate correction for viscous fluids)
Caution
Caution
1. Flow-rate characteristics are for clean
water (viscosity of 1 mPa·s, specific
gravity of 1.0), no piping for suction and
discharge.
2. The amount of discharge differs greatly
depending on properties (viscosity,
specific gravity) of the fluid being
transferred and operating conditions
(pump head, transfer distance), etc.
SUP = 0.2 MPa
SUP = 0.5 MPa
SUP = 0.7 MPa
SUP = 0.35 MPa
ν= μ
ρ
Kinematic viscosity ν= Viscosity μ/Density ρ
ν(10–3m2/s) = μ(mPa·s)/ρ(kg/m3)
Series PB1000A
Process Pump
Built-in Solenoid Valve/Air Operated
2

Discharge port
<FLUID OUT>
Diaphragm
Pump
chamber
Return spring
Built-in solenoid valve (3-port valve)
The PB1013A air-operated type is not
equipped with a built-in solenoid valve.
Prepare a 3-port solenoid valve
separately.
Air supply port
<AIR SUP>
Air exhaust port
<AIR EXH>
Suction port
<FLUID IN>
Driving chamber
Piping and Operation: Built-in Solenoid Valve/Air Operated
Circuit example/Built-in solenoid valve Circuit example/Air operated
Discharge port
<FLUID OUT>
Suction port
<FLUID IN>
PB1013APB1011A
AIR EXH
Air filter
Air supply
Process pump
PB1011A
Transferred liquid
Regulator
Ball valve
FLUID
OUT
AIR SUP
FLUID
IN
Piping diagram
Operation
AIR EXH
Air filter
Air supply
Process pump
PB1013A
ON/OFF signal
3-port
solenoid valve
Transferred liquid
Regulator
Ball valve
FLUID
OUT
AIR SUP
FLUID
IN
Be sure that the discharge port <FLUID OUT> is on top when the pump is
mounted. Supply clean air that has passed through a filter or mist separator, etc.,
to the air supply port <AIR SUP>. Air that contains debris or drainage, etc., will
have an adverse effect on the built-in solenoid valve, and will cause malfunction
of the pump.
Maintain the proper tightening torque for fittings or mounting bolts. Looseness
can cause problems such as liquid or air leakage, while over-tightening can
cause damage to threads or parts, etc.
1. Connect air piping to the air supply port <AIR SUP>, and connect piping for
transferred fluid to the suction port <FLUID IN> and the discharge port
<FLUID OUT>.
2. Connect the solenoid valve lead wires to a 24 VDC power supply. Red is (+)
and Black is (–). (The PB1013A air-operated type must be equipped with a
separate 3-port solenoid valve.)
3. Using a regulator, set the pilot air pressure within the range of 0.2 to 0.7 MPa.
By continuously turning the 24 VDC power ON/OFF, the fluid flows from the
suction port <FLUID IN> to the discharge port <FLUID OUT>. The pump
performs suction with its own power even without priming. Idle run of the
pump shall be 3 minutes or less for the intake of the liquid.
4. To stop the pump turn OFF the 24 VDC power. Also, be sure to turn OFF the
power when the discharge side is closed. If the pump is stopped for a long
time, exhaust the air from the <AIR SUP> port. The manual override pin is
used for manual operation when there is no electric power. Each time it is
pressed, there is one reciprocal operation.
For the PB1013A air-operated type, stop the 3-port solenoid valve to discharge
air from the pump. Although the pump can be stopped by closing the valve
installed in the discharge side, avoid stopping operation for a long time. If the
valve opens/closes suddenly, surge is generated, shortening the pump life.
When the tank for fluid suction side is empty, stop operating the pump
immediately.
Caution
StrainerStrainer
ON/OFF signal
Working Principle: Built-in Solenoid Valve/Air Operated
When air is supplied with the built-in solenoid valve turned ON (energized), air
enters the driving chamber and the diaphragm moves to the left. Due to this
movement, the fluid in the pump chamber passes through the upper check valve
and is discharged to the discharge port <FLUID OUT>.
When the solenoid valve is turned OFF (de-energized), the air inside the driving
chamber is evacuated to air exhaust port <AIR EXH>, and the diaphragm is
moved to the right by the return force of the return spring. Due to this movement,
the fluid on the suction port <FLUID IN> passes through the check valve and is
sucked into the pump chamber.
The PB1011A transfers the fluid continuously by suction and discharge in turn by
repeating ON/OFF of the built-in solenoid valve. The PB1013A air-operated type
is operated by the ON/OFF operation of an external solenoid valve.
Recommended Valve (Air operated)
PB1013A SYJ54
Discharge port
<FLUID OUT>
Suction port
<FLUID IN> Air supply port
<AIR SUP>
Air supply port
<AIR SUP>
Solenoid valve
lead wires
Manual
override pin
Air exhaust port
<AIR EXH>
(Silencer: Option)
Series PB1000A
3

Mount with this surface up
FLUID OUT
Rc, NPT, G 1/8
11
2
12
AIR SUP
Rc, NPT, G 1/8
AIR EXH
M5 x 0.8 Thread depth 8
FLUID IN
Rc, NPT, G 1/8
16
1111
8
18
12
Lead wire length: Approx. 570 mm
ø8
41 7.5
3
12
16
2 x M4 x 0.7
Female mounting
threads
Thread depth 6
2 x ø4.5
Mounting hole
Foot
(Option)
45
72
84
16
52
66
15
18
8
10
AIR SUP
Rc, NPT, G 1/8
FLUID IN
Rc, NPT, G 1/8
FLUID OUT
Rc, NPT, G 1/8
18
1.5
10
Mount with this surface up
2 x M4 x 0.7
Female mounting
threads
Thread depth 6
37 7.5
20 8.5
3
14
2 x M4 x 0.7
Female mounting
threads
Thread depth 6
76
64
20
14
2 x ø4.5
Mounting hole
Foot
(Option)
Manual
override pin
Silencer:
AN120-M5
(Option)
60
66
Caution
1. Check the mounting orientation of the product.
Mount the product vertically so that the <FLUID OUT> port
faces upward.
Also, secure all specified mounting positions when using the
product. If the propagation of the vibration of the pump is not
acceptable, insert vibro-isolating rubber when mounting.
Dimensions
Built-in Solenoid Valve
PB1011A
Air Operated
PB1013A
Series PB1000A
Process Pump
Built-in Solenoid Valve/Air Operated
4

q
e
w
Actuation
301X16PB101 A
Option
X16
Made to Order
Liquid contact seals SF7000
Symbol
3
Actuation
Air operated
Thread type
—
N
F
Symbol Type
Rc
NPT
G
Symbol
—
B
C
F
Option
None
With foot
With bracket which can be mounted to the back of the previous type
With bracket which can be mounted to the foot at the back of the previous type
q–e: O-rings (SF7000)
Seal material of the liquid contact parts is
changed to SF7000 (Perfluoropolyether rubber).
Has better resistance against chemicals.
Actuation
301X47PB101 A C
Interchangeable bracket type
X47
Made to Order
With bracket which is interchangeable with previous type
Symbol
3
Actuation
Air operated
Thread type
—
N
F
Symbol Type
Rc
NPT
G
Symbol
C
F
Interchangeable bracket type
With bracket which can be mounted to the back of the previous type
With bracket which can be mounted to the foot at the back of the previous type
With bracket which can be mounted
to the back of the previous type: C
With bracket which can be mounted
to the foot at the back of the previous type: F
56
2 x M4 x 0.7
2 x ø4.5
84
72
48.5
45
41
7
Series PB1000A
Made to Order
Please contact SMC for detailed dimensions, specifications and lead times.
X47
With bracket which is interchangeable with previous type
2
X16
Liquid contact seals SF7000 (Perfluoropolyether rubber)
1
Bracket which is interchangeable with previous PB1000 series is mounted.
With bracket which can be mounted to the back of the previous type
With bracket which can be mounted to the foot at the back of the previous type
5

Actuation
Port size
Material
Discharge Note 1)
Average discharge pressure
Pilot air pressure
Air consumption
Suction head Note 1)
Noise
Withstand pressure
Diaphragm life (Reference)
Fluid temperature
Ambient temperature
Recommended operating cycle
Pilot air solenoid valve recommended Cv value
Weight
Mounting orientation
Packaging
Maximum viscosity
Model PB1313A
Air operated
Rc, NPT, G 1/8 female thread, 1/4" tube extension, With nut (LQ1/LQ3)
Rc, NPT, G 1/8 female thread
New PFA
PTFE
PTFE, New PFA
PTFE
8 to 1000 ml/min
0 to 0.4 MPa
0.2 to 0.5 MPa
15 l/min (ANR) or less
Up to 0.5 m
71 dB (A) or less
0.75 MPa
50 million cycles
0 to 50°C (No freezing, heat cycle not applied)
0 to 50°C (No freezing, heat cycle not applied)
1 to 5 Hz
0.2 Note 2)
0.3 kg
FLUID OUT port upside
Double clean package
100 mPa·s
Main fluid suction/discharge port
Pilot air supply/exhaust port
Body wetted parts
Diaphragm
Check valve
Liquid contact seals
Symbol
Series PB1313A
How to Order
Specifications
FLUID OUT
AIR SUP
AIR EXH
FLUID IN
∗Each of the values above are for normal temperatures and clean water.
∗For related products, refer to page 11 to 13.
∗ Faulty sealing of the check valves or accumulation of dust may cause operation to stop, so slurry
processing is not available.
Note 1) The values given for discharge and suction head are for no piping. Values will depend on
piping conditions.
Note 2) With low operating cycles, even a valve with a small Cv value can be operated.
Process Pump (Diaphragm Pump)
Wetted Materials: Fluoropolymer
Air Operated (External switching type)
RoHS
3 A P071
Actuation
Symbol
3
Actuation
Air operated
Note) Refer to page 7 for details of
the connection of the nut.
Connection method
Symbol
S
Connection method
With nut Note)
Diaphragm material
Symbol
1
Material
PTFE
PB13
3A1 SPB13
∗The pump with nut is recommended
when SMC fitting, LQ series, is used.
Port size
With nut
With LQ1
size 2 nut
With LQ3
size 2 nut
Main fluid
connection size
Connection size
in the air side
Symbol
Rc1/8
NPT1/8
G1/8
Rc1/8
NPT1/8
G1/8
1S07
1S07N
1S07F
3S07
3S07N
3S07F
Port size
Female thread
Tube extension
Rc1/8
NPT1/8
G1/8
1/4" tube
extension
Rc1/8
NPT1/8
G1/8
Main fluid
connection size
Connection size
in the air side
Symbol
01
N01
F01
P07
P07N
P07F
With nut∗
Female thread/
Tube extension
Female thread Tube extension
With nut
(LQ3 fittings)
With nut
(LQ1 fittings)
6

SMC
SMC
SMC
SMC
SMC
SMC
Ordering Example
E 21 SN LQ1
Nut (including insert bushing), 1 location removed
Fitting type
E
Union elbow
T
Union tee
P
Panel mount union
U
Union
Fittings compatible for the process pump with nut/PB1313AS.
Product without nut (insert bushing), 1 piece nut removed, which is not necessary in cases when using the products with nut.
PB1313AS-1S07
Process pump
OUT side
IN side
Nut, 1 location removed
E 2A SN LQ3
LQ1 fittings
LQ3 fittings
Applicable tube size
Note) Check the IN/OUT side fitting size and fitting type for selecting the fitting.
∗ : Basic size : With reducer
Applicable
tube size (mm)
6 x 4
4 x 3
Reducing
∗


1
2
No.
2
2
Size
Metric
Applicable tube size
Applicable
tube size (inch)
1/4" x 5/32"
A
Symbol
2
Size
Applicable
tube (inch)
1/4" x 5/32"
3/16" x 1/8"
1/8" x 0.086"
Reducing
∗



A
B
C
Symbol
2
2
2
Size
Inch
∗ : Basic size : With reducer
E
Union elbow
T
Union tee
P
Panel mount union
U
Union
How to Order Fittings for Products with Nut (PB1313AS)
Fitting type
Note) Check the IN/OUT side
fitting size and fitting type
for selecting the fitting.
Tube size
4 x 3
LQ1U22-SN
Union
LQ1E21-SN
Union elbow
Tube size
6 x 4 Note) Fittings ordered together with the
process pump will be shipped in a
separate package.
PB1313AS-1S07 1
LQ1E21-SN (Union elbow) 1
LQ1U22-SN (Union) 1
1. For detailed specifications and
Specific Product Precautions about
fittings (LQ1, LQ3), refer to “Best
Pneumatics No. 7.”
2. Refer to the pamphlet “High-Purity
Fluoropolymer Fittings HYPER
FITTING/Series LQ1, 2 Work Proce-
dure Instructions” (M-E05-1) or
“High Purity Fluoropolymer Fittings
Hyper Fitting/Flare Type Series LQ3
Fitting Procedure” (M-E06-4) for
connecting tube. (Downloadable
from our website.)
Caution
Series PB1313A
7

12345
Cycle (Hz)
16
14
12
10
8
6
4
2
0
Air consumption (
l
/min [ANR])
1 2 3 4 5 10 20 30 40 50 100
Viscosity (mPa·s)
100
50
0
Ratio of amount of discharge against clean water (%)
0 100 200 300 400
Discharge (ml/min)
0.5
0.4
0.3
0.2
0.1
0
Discharge pressure (MPa)
0 1000 1500500
Discharge (ml/min)
0.5
0.4
0.3
0.2
0.1
0
Discharge pressure (MPa)
Flow-rate Characteristics: Air Operated (PB1313A)
Air Consumption
Viscosity Characteristics (Flow rate correction for viscous fluids)
 Required specification example
Find the pilot air pressure and pilot air consumption for a discharge rate of
180 ml/min, discharge pressure of 0.15 MPa, and a viscosity of 15 mPa·s.
 Selection procedure
1. First, find the ratio of the amount of discharge against clear water when
viscosity is 15 mPa·s from the graph to the left. It is determined to be 45%.
2. Next, the viscosity of 15 mP·s and the discharge rate of 180 m l /min in the
required specification example are converted to the discharge rate for clear
water.
Since 45% of the amount of clear water discharge is equivalent to 180 m l /min
in the required specifications, 180 m
l /min 0.45 = approximately 400 m l /min,
indicating that a discharge rate of 400 m
l /min is required for clean water.
3. Finally, find the pilot air pressure and pilot air consumption based on
the flow-rate characteristic graphs.
 Viscosity
Transfer is possible up to about 100 mPa·s.
ν= μ
ρ
Kinematic viscosity ν= Viscosity μ/Density ρ
ν(10–3m2/s) = μ(mPa·s)/ρ(kg/m3)
Selection from Viscosity Characteristic Graph
1. Flow-rate characteristics are for clean water (viscosity of 1 mPa·s,
specific gravity of 1.0).
2. The amount of discharge differs greatly depending on properties
(viscosity, specific gravity) of the transferred fluid and operating
conditions (pump head, transfer distance), etc.
Find the air consumption for operation with a 5 Hz switching cycle and
pilot air pressure of 0.25 MPa from the air consumption graph.
 Selection procedure
1. Look up from the 5 Hz switching cycle to find the intersection with SUP
= 0.25 MPa.
2. From the point just found, draw a line to the Y-axis to find the air
consumption. The result is approximately 7.5 l/min (ANR).
Calculation of Air Consumption
Caution
 Required specification example
Find the pilot air pressure for a discharge rate of 400 ml/min and a
discharge pressure of 0.15 MPa.
<The transferred fluid is clean water (viscosity 1 mPa·s, specific gravity of
1.0) and solenoid valve cycle is 5 Hz.>
∗
When the total pump head is required instead of the discharge pressure, a
discharge pressure of 0.1 MPa corresponds to a total pump head of 10 m.
 Selection procedure
1. First, mark the intersection point for a discharge rate of 400 ml/min and
a discharge pressure of 0.15 MPa.
2. Find the pilot air pressure for the marked point. In this case, the point is
between the discharge curves for 0.2 MPa and 0.3 MPa, and based on
the proportional relationship to these lines, the pilot air pressure for this
point is approximately 0.25 MPa.
Selection from Flow-rate Characteristic Graph
Cycle (1 Hz) Cycle (5 Hz)
SUP = 0.5 MPa
SUP = 0.4 MPa
SUP = 0.3 MPa
SUP = 0.2 MPa
SUP = 0.5 MPa
SUP = 0.4 MPa
SUP = 0.3 MPa
SUP = 0.2 MPa
SUP = 0.2 MPa
SUP = 0.5 MPa
SUP = 0.35 MPa
Series PB1313A
Process Pump
Air Operated
8

Piping and Operation: Air Operated
Be sure that the discharge port <FLUID OUT> is on top when the pump is
mounted. Supply clean air that has passed through a mist separator etc., to the
air supply port <AIR SUP>. When air needs additional purification, use a mist
separator (AM series) and a micro mist separator (AMD series) together.
Maintain the proper tightening torque for fittings or mounting bolts. Looseness
can cause problems such as liquid or air leakage, while over-tightening can
cause damage to threads or parts, etc.
1. Connect air piping to the air supply port <AIR SUP>, and connect piping for
transferred fluid to the suction port <FLUID IN> and the discharge port
<FLUID OUT>.
2. Set the pilot air pressure within the range of 0.2 to 0.5 MPa. If air is supplied or
discharged intermittently using a 3-port solenoid valve, the pump operates,
then after a short time the fluid flows from suction port <FLUID IN> to the
discharge port <FLUID OUT>. The pump performs suction with its own power
even without priming. Idle run of the pump shall be 3 minutes or less for the
intake of the liquid.
3. To stop the pump, stop the 3-port solenoid valve to discharge air from the
pump. Although the pump can be stopped by closing the valve installed in the
discharge side, avoid stopping operation for a long time. If the valve
opens/closes suddenly, surge is generated, shortening the pump life.
When the tank for fluid suction side is empty, stop operating the pump
immediately.
Caution
AIR EXH
Air filter
Air supply
Process pump
PB1313A
ON/OFF signal
3-port
solenoid valve
Transferred liquid
Regulator
Ball valve
Strainer
FLUID
OUT
AIR SUP FLUID
IN
Working Principle: Air Operated
When air is supplied with the external 3-port solenoid valve turned ON
(energized), air enters the driving chamber and the diaphragm moves to the left.
Due to this movement, the fluid in the pump chamber passes through the upper
check valve and is discharged to the discharge port <FLUID OUT>.
When the solenoid valve is turned OFF (de-energized), the air inside the driving
chamber is evacuated to air exhaust port <AIR EXH>, and the diaphragm is
moved to the right by the return force of the return spring. Due to this movement,
the fluid on the suction port <FLUID IN> passes through the check valve and is
sucked into the pump chamber.
The fluid is transferred continuously by suction and discharge in turn by repeat-
ing ON/OFF of the built-in solenoid valve.
Discharge port
<FLUID OUT>
Diaphragm
Pump
chamber
Return spring
3-port solenoid valve
(Prepare it separately.)
Air supply port
<AIR SUP>
Air exhaust port
<AIR EXH>
Suction port
<FLUID IN>
Driving chamber
Recommended Valve (Air operated)
PB1313A SYJ54
Air supply port
<AIR SUP>
Suction port
<FLUID IN>
Discharge port
<FLUID OUT>
Piping diagram
Operation
Circuit example/Air operated
Series PB1313A
9

1/4" tube extension
With nut (LQ1/LQ3 fittings)
30
15
(ø6.35)
(1.2)
139
(140)
(149)
AIR SUP
Rc, NPT, G 1/8
FLUID OUT
Rc, NPT, G 1/8
43.5
8
28
FLUID IN
Rc, NPT, G 1/8
With LQ3 fittingWith LQ1 fitting
41
55
87 77
2
ø4.5
(2 x R2.25)
4.5
79
FLUID IN
FLUID OUT
7
Dimensions
Air Operated
PB1313A
Caution
1. Check the mounting orientation of the product.
Mount the product vertically so that the <FLUID OUT> port
faces upward.
Also, secure all specified mounting positions when using the
product. If the propagation of the vibration of the pump is not
acceptable, insert vibro-isolating rubber when mounting.
2. Open the sealed package inside a clean room.
Products specified for clean room (PB1313A) are sealed and
double packaged inside a clean room. We recommend that
the inner package should be opened inside a clean room or
clean environment.
Series PB1313A
Process Pump
Air Operated
10

1 2 (P A)
2 3 (A R)
3 Port Solenoid Valve
SYJ314/514 /714
Micro Mist Separator
Series AMD
Specifications
Fluid
Max.operating pressure
Min. operating pressure Note 1)
Proof pressure
Nominal filtration rating
Element life
Ambient and
fluid temperature
Downstream oil
mist concentration
Compressed air
1.0 MPa
0.05 MPa
1.5 MPa
5 to 60°C
0.01 μm (Filtration efficiency 99.9%)
When 2 years passed, or
pressure drop reaches 0.1 MPa
Max. 0.1 mg/m3(ANR) Note 2)
(Before oil saturation, 0.01 mg/m3
(ANR) or less, approx. 0.008 ppm)
Model
Model AMD150C AMD250C
500 1000
0.55
1/4, 3/8 3/8, 1/2
0.9
Rated flow Note)
(l/min (ANR))
Port size
(Nominal size B)
Weight (kg)
Specifications
N.C.
(A)
2
3
(R)
1
(P)
N.O.
Symbol
(A)
2
3
(R)
1
(P)
Refer to “Best Pneumatics No. 5”
for further details.
Piping
Valve construction
Type of actuation
Maximum operating pressure
Minimum operating pressure
SYJ314 SYJ514 SYJ714
0.41
0.18
0.086
0.35
0.33
0.086
2.9
0.32
0.71
2.7
0.34
0.69
Model
C[dm3/(s·bar)]
b
Cv
C[dm3/(s·bar)]
b
Cv
Note 1) With auto drain is 0.1 MPa (N.O. type),
0.15 MPa (N.C. type).
Note 2) When compressor discharge oil mist
concentration is 30 mg/m3(ANR).
Note) Maximum flow rate at pressure 0.7 MPa
Maximum flow rate varies depending on the
operating pressure.
Series AMD can separate
and remove aerosol state
oilmistandremovecarbon
or dust of 0.01 m or larger.
Base mounted
Rubber seal
N.C.
0.7 MPa
0.15 MPa
1.2
0.41
0.32
1.1
0.46
0.32
Mist Separator
Series AM
Specifications
Fluid
Max.operating pressure
Min. operating pressure Note 1)
Proof pressure
Nominal filtration rating
Downstream oil mist concentration
Element life
Ambient and
fluid temperature
Compressed air
1.0 MPa
0.05 MPa
1.5 MPa
5 to 60°C
0.3 μm (Filtration efficiency 99.9%)
Max. 1.0 mg/m3 (ANR) (Approx. 0.8 ppm) Note 2)
When 2 years passed, or
pressure drop reaches 0.1 MPa
Model
Model AM150C AM250C
300 750
0.38
1/8, 1/4 1/4, 3/8
0.55
Rated flow
(l/min (ANR))
Port size
(Nominal size B)
Weight (kg)
Refer to “Best Pneumatics No. 5”
for further details.
Series AM can separate
and remove oil mist and
remove fine particles
such as rust or carbon
of 0.3 μm or larger.
Note 1) With auto drain is 0.15 MPa
Note 2) When compressor discharge oil mist
concentration is 30 mg/m3(ANR).
Regulator
Series AR
Specifications
Proof pressure
Max. operating pressure
Set pressure range
Construction
Weight (kg)
Ambient and
fluid temperature Note)
1.5 MPa
1.0 MPa
0.05 to 0.85 MPa
–5 to 60°C (No freezing)
Relieving type
0.21 0.26 0.29 0.44
Model
Model
Model AR20
Port size
Pressure gauge
port size
1/8, 1/4
AR25
1/4, 3/8
1/8 1/4
AR30
1/4, 3/8
AR40 AR20 AR25 AR30 AR40
1/4, 3/8, 1/2
Refer to “Best Pneumatics No. 5”
for further details.
Refer to “Best Pneumatics No. 1”
for further details.
Note) -5 to 50°C for the regulator with digital
pressure switch
Flow-rate characteristics
Series PB
Related Products 1
11

Strainer
Process pump
Application example
Membrane Air Dryer
Series IDG
Standard Specifications/Single Unit (Standard Dew Point –20°C)
Model Standard dew point: –20°C
Fluid Compressed air
Inlet air temperature (°C) Note 1) –5 to 55
Ambient temperature (°C)
Outlet air atmospheric pressure
dew point (°C)
Inlet air flow rate ( l /min (ANR)) Note 2)
Outlet air flow rate (l/min (ANR))
Purge air flow rate ( l /min (ANR)) Note 3)
Inlet air pressure (MPa)
Inlet air pressure (MPa) 0.3 to 0.85 0.3 to 1.0
–5 to 50
–5 to 55
–20
–5 to 50
IDG5 IDG10 IDG20 IDG30 IDG50
62562 125 250 375
0.7
50 100 200 300 500
12 25 50 75 125
Inlet air temperature (°C)
Inlet air saturation temperature (°C)
Ambient temperature (°C)
Dew point indicator purge air flow rate
Port size (Nominal size B)
Weight (kg) (with bracket)
25
25
25
1 l/min (ANR)
—
0.25
(0.31)
0.43
(0.51)
0.66
(0.76)
0.74
(0.87)
0.77
(0.90)
1/4, 3/81/8, 1/4
Note 1) No freezing
Note 2) ANR represents the flow rate converted to
the value under 20°C at atmospheric
pressure.
Note 3) Including the dew point indicator purge air
flow rate of 1 l/min (ANR) (inlet air
pressure at 0.7 MPa) (Except IDG1, IDG5)
Refer to “Best Pneumatics No. 5”
for further details.
Series AC20D/30D/40D
Filter Regulator + Mist Separator
Air Combination
Model
Model
AC20D
1/8
1/4
1/8 1/8
1/4
3/8
AC30D
AW20
AFM20
AW30
AFM30
1/4
1/4
3/8
1/2
AC40D
AW40
AFM40
1/4
3/4
AC40D-06
AW40-06
AFM40-06
Component devices
Filter
regulator
Mist
seperator
Port size Rc
Pressure gauge
port size Rc
Specifications
Proof pressure
Max. operating pressure
Min. operating pressure
Set pressure range
Rated flow rate
(
l /min (ANR)) Note 1)
Nominal filtration rating
Downstream oil
mist concentration
Bowl material
Weight (kg)
Ambient and
fluid temperature
Construction/
Filter regulator
Model
1.5 MPa
1.0 MPa
0.05 to 0.85 MPa
0.05 MPa
AW: 5 μm, AFM: 0.3 μm (Filtration efficiency 99.9%)
Max. 1.0 mg/Nm3(Approx. 0.8 ppm) Note 2)
Polycarbonate
Relieving type
–5 to 60°C (No freezing)
AC20D AC30D AC40D-06 AC40D
150 330 800800
0.57 0.74 1.431.38
Refer to “Best Pneumatics No. 5”
for further details.
Note 1) Conditions: Upstream pressure 0.7 MPa,
set pressure 0.5 MPa. The rated flow rate
varies depending on the set pressure.
Note 2) When compressor discharge concentra-
tion is 30 mg/Nm3.
Note) With auto drain is 0.15 MPa.
1/8, 1/4 1/4, 3/8
Water Separator
Series AMG
Specifications
Fluid
Max. operating pressure
Min. operating pressure Note)
Proof pressure
Dehumidification rate
Element service life
Ambient and
fluid temperature
Compressed air
1.0 MPa
0.05 MPa
1.5 MPa
5 to 60°C
99%
When 2 years passed, or
pressure drop reaches 0.1 MPa
Model
Model AMG150C AMG250C
300 750
0.38 0.55
Rated flow Note)
(l/min (ANR))
Port size
(Nominal size B)
Weight (kg)
Note) Maximum flow rate at pressure 0.7 MPa
Refer to “Best Pneumatics No. 5”
for further details.
Series AMG can remove
droplets of water from
compressed air. Use it
when it is necessary to
remove water, but when air
as dry as that from an air
dryer is not necessary.
Macromolecular mem-
brane dryers that act like
filters.
-20°C low dew point just
by installing in air
pressure line.
No power supply required
Strainer
P257014A
Strainer for the collec-
tion of fluids
Part no.
P257014A
Fluid
Applicable tube O.D/I.D
Nominal filtration rating
Material
Weight (kg)
Cutting oil
ø6/ø4.5
60 mesh wire
Cast iron/Electroless Ni-P alloy plating
0.2
Specifications
Refer to “Best Pneumatics No. 4” (HEP500-04)
for further details.
Related Products Series PB
Standard performance
conditions
Standard
perform-
ance
Range of
operating
conditions
12

LQ110 LQ120 LQ130
Model
Material
Max. operating pressure (at 20°C)
Operating temperature
Applicable
tube size
New PFA
1.0 MPa
0 to 200°C
ø3 to ø25
1/8" to 1"
Metric
Inch
Specifications
TL0403 TL0604 TL0806
TL (Metric)
TL1916TL1210TL1008
ø4 x ø3 ø6 x ø4 ø8 x ø6 ø19 x ø16ø12 x ø10ø10 x ø8
Model
Tubing model
O.D. x I.D. (Metric)
TIL01 TILB01 TIL05
TIL (Inch)
TIL13TIL11TIL07
1/8"
1/8" x 0.086"
1/8"
1/8" x 1/16"
3/16"
3/16" x 1/8"
1/2"
1/2" x 3/8"
3/8"
3/8" x 1/4"
1/4"
1/4" x 5/32"
Model
Tubing model
Nominal size (Inch)
O.D. x I.D. (Inch)
Specifications
LVN20 LVN30 LVN40
Model
Orifice diameter
Tube size
ø8
6, 8, 10
1/4", 3/8"
ø10
10, 12
3/8", 1/2"
ø4.4
4, 6
1/8", 3/16", 1/4"
Metric
Inch
Specifications
High Purity Chemical Valves
Series LV
Air operated
Integral fitting type
Series LVC
Air operated
Threaded type
Series LVA
Manually operated
Integral fitting type/
Threaded type
Series LVH
Air operated
Compact type
Series LVD
Air operated/
Manually operated
Non-metallic exterior
Series LVQ
Fluoropolymer Tubing
Series TL/TIL
Refer to “Best Pneumatics No. 7”
for further details.
LQ310 LQ320 LQ330
Model
Material
Max. operating pressure (at 20°C)
Operating
temperature
Applicable
tube size
New PFA
1.0 MPa
0 to 150°C
0 to 200°C
ø3 to ø25
1/8" to 1 1/4"
Nut material: PVDF
Nut material: PFA
Metric
Inch
Specifications
Refer to “Best Pneumatics No. 7”
for further details.
Fluoropolymer Fittings Hyper Fitting/Flare type
Series LQ3
Refer to “Best Pneumatics No. 7”
for further details.
Fluoropolymer Needle Valve
Series LVN
Refer to “Best Pneumatics No. 7”
for further details.
Fluoropolymer Fittings Hyper Fitting
Series LQ1
Refer to “Best Pneumatics No. 7”
for further details.
Series PB
Related Products 2
13

Material and Fluid Compatibility Check List for Process Pumps
Caution for transferring highly penetrating
liquids
Do not use liquids which are highly penetrating to
fluorine resin. This may cause internal damage to
the process pump or liquid leakage.
Caution
Note 1) Since static electricity may be generated,
implement suitable countermeasures.
Note 2) These may be penetrated by fluids, and the
penetrating fluids may affect parts of other
materials.
• The data below is prepared based on data provided by the material manufacturers.
• SMC assumes no responsibility for the accuracy of the data or for any damages arising from the data.
•
The material and fluid compatibility check list provides reference values as a guide only; therefore SMC does not guarantee the application to our product.
Series PB10
Model
Body material
Diaphragm material
Municipal water
Neutral detergent
Kerosene
Oils
Ethyl alcohol
Thinners
Flammable liquids
Acids
Alkalis
Polypropylene, Stainless steel 316
PTFE


PB1011A PB1013A



—
Series PB1313A
Model
Body material
Diaphragm material
Municipal water
DI water
Turbine oil
Cutting oil
Brake oil
Flux
Toluene
Methyl ethyl ketone
Acetone
Inert solvent
Ethyl alcohol
Isopropyl alcohol
Sodium hypochlorite
Cleaning liquids
Hydrochloric acid
Hydrofluoric acid
Sulfuric acid
Hydrogen peroxide concentration (5%)
Sodium hydroxide
Potassium hydroxide
Ammonia (20%)
Metal corrosive liquid
Highly permeating liquid
Highly penetrating liquid
New PFA
PTFE













—


PB1313A
1. Select the wetted materials according to the transfer liquid you use
to determine the model.
• The material of the diaphragm of PB series is PTFE. PTFE is sui-
table for non-permeating liquids.
2. These products are not suitable for medical or food use.
3. The applicability may vary depending on additives. Take note also
of additives.
4. The applicability may vary depending on impurities. Take note also
of impurities.
5. Examples of transfer liquids are shown below. Since the applicabil-
ity may vary depending on your operating conditions, be sure to
check it by means of experimentation.
6. The compatibility is indicated for fluid temperatures specified for
the respective products (50°C or less).
7. Do not use liquids that will cause the wetted sealant to swell.
Caution
Warning
The PB1011A/Built-in solenoid valve type cannot be used when a flammable fluid is used.
Examples of applicable liquids
Examples of applicable liquids
Water
OilSolvent
Note 1)
Note 1, 2)
Note 1, 2)
Note 1, 2)
Note 1, 2)
Note 1, 2)
Note 1, 2)
Series PB
Applicable Fluids
14

Design
Warning
Pump Relief valve
5. Fluid pressure
Feeding the fluid from the suction side into the pump with
pressure or drawing it with negative pressure will cause
reverse pressure to be applied to the diaphragm, causing
shortening of the product life.
6. Ensure space for maintenance.
Secure the space required for maintenance and inspection.
Take into consideration also leakage from the product. When
transferring a flammable liquid or a liquid that may affect the
human body or environment, take measures including fire ban
and keeping the area off limits.
7. Use a design which prevents reverse pressure and
reverse flow.
If reverse pressure or flow occurs, this can cause equipment damage
or malfunction, etc. Take safety measures in designing the circuit.
8. Measures against static electricity
Take measures against static electricity as static electricity
may occur depending on the fluid.
9. The pump cannot transfer gas. Do not allow it to
idle for a long time.
If the pump is operated for a long time without any fluid inside,
the diaphragm may be damaged or the life may be shortened.
Do not continue idling for 3 minutes or longer.
10. Built-in solenoid valve
Refer to “Handling Precautions for SMC Products” (M-E03-3)
for the usage of the solenoid valve.
Piping
Caution
1. Flush the piping.
Flush and clean the piping before connecting the product. Any
dirt or scale and the like left in the piping may cause malfunc-
tion or failure.
2. The port thread material of PB series is resin. Use a
fitting with a resin thread for piping the fitting.
3. Tighten screws with proper tightening torque.
When screwing fittings into the product, tighten them with
proper tightening torque as shown below. Over-tightening can
damage the thread.
Connection thread
Series PB1000A
Proper tightening torque (N·m)
Rc, NPT, G 1/8 0.8 to 1
Connection thread
Series PB1313A
Proper tightening torque (N·m)
Rc, NPT, G 1/8 1.5 to 2
Air Supply
Warning
1. Use clean air.
Do not use compressed air that includes chemicals, synthetic
oils containing organic solvents, salinities or corrosive gases,
etc., as it can cause damage or malfunction.
2. Pay attention to avoid freezing when operating the
product in low temperatures.
The equipment operates while expanding the compressed air.
During this time, the temperature inside the product decreases
due to adiabatic expansion. If the ambient temperature is low,
using compressed air containing a lot of moisture may cause
freezing because heat cannot be gained from the surround-
ings. In this case, take freeze prevention measures with a
membrane air dryer (such as IDG series).
Series PB
Specific Product Precautions 1
Be sure to read this before handling. Refer to back cover for Safety Instructions. Read
the “Operation Manual” carefully before use to understand the outline of the product
and issues relating to safety. The Operation Manual can be downloaded from the SMC
website: http://www.smcworld.com/
11. Condensation and freeze of the pilot port
The built-in solenoid valve type air exhaust port and
air-operated type air supply port can be cooled down quickly
due to expansion of the supply air, and this may cause
condensation on the piping and the condensation may freeze
during operation in winter. Take measures to ensure that
water droplets from condensation are not splashed onto any
electric parts or equipment.
Caution
1. Quality of pilot air
• Be sure to use only air filtrated by a micro mist separator (such
as AMD series). Use of a super mist separator (such as AME
series) is recommended to extend maintenance intervals.
• Use of humid air may cause condensation inside the body.
Use air which has been treated by a refrigerated air dryer
(such as IDF series).
• If a pump is operated by dried air and N2gas, etc., the
deterioration of the inner gaskets will be accelerated and
may result in substantially shortening of the product life.
1. Check the specifications.
Give careful consideration to operating conditions such as the
application, fluid and environment, and use the product within
the operating ranges specified in this catalogue.
2. Fluids
• For the compatibility between the materials composing the
product and the fluids, check the compatibility check list.
Since the compatibility of the fluid used may vary depending
on its type, additives, concentration, temperature, etc., give
sufficient consideration when selecting the material.
•
For fluids other than those listed in the check list, please consult SMC.
Also, use them within the range of the operating fluid temperatures.
• If foreign matter is mixed in the fluid, these may cause
abrasion of the inside of the pump resulting in a problem.
Use an appropriate filter (strainer) to remove them. In
general, 80 to 100 mesh (150 to 180 μm) filters are recom-
mended.
• When transferring a coagulable liquid, take measures to
prevent it from coagulating in the pump.
• Flammable fluid cannot be used with the process pump with
built-in solenoid valve (PB1011A). Do not use in an environ-
ment where flammable fumes are present or where
flammable liquid may get stuck to the product.
•
Take measures so that the pump body is not exposed to liquid.
3. Water hammer
If a valve is operated abruptly etc., a high pressure may be
applied due to water hammer. Take measures to prevent
pressures higher than specified from being applied.
<Examples of measures>
• Use a water hammer resistant valve to reduce the valve
closing speed.
• Use an elastic piping material such as rubber hose or an
accumulator to absorb the impact pressure.
4. Liquid seals
Provide a relief valve in the system to
prevent it from becoming a liquid-sealed
circuit.
Countermeasures against
liquid-sealed circuit
15

Operating Environment
Warning
1. Do not use in the following environments, as this can cause failure.
1) Locations with an atmosphere of corrosive gases, organic solvents or
chemical solutions, and where there may be contact with the same.
2) Locations where there is contact with sea spray, water or steam.
3) Locations where ultraviolet deterioration or overheating of
resin may occur due to direct sunlight.
4) Locations near heat sources with poor ventilation. (Heat
sources should be shielded by heat insulating material.)
5) Locations with impact or vibration.
6) Locations with excessive moisture or dust.
2. The product cannot be used under water.
Do not use the product by immersing it in water (liquid). Otherwise,
liquid will enter the openings inside the product, resulting in malfunc-
tion.
3. Compressed air with low dew point
Using super dry air as the fluid may affect the reliability (service life)
of the equipment, because the lubrication characteristics inside the
Maintenance
Maintenance
Warning
1. Perform maintenance after consulting the operation manual.
Please obtain the operation manual for the equipment from
SMC or our distributor, and have sufficient knowledge of the
equipment before performing maintenance. Incorrect handling
may cause damage or malfunction of the equipment or system.
2. Perform maintenance after confirming the safety of the system.
Turn off the compressed air and power supply and exhaust
any remaining compressed air in the system before removing
the equipment and the compressed air supply/exhaust unit.
Discharge the residual liquid or sufficiently displace it as
necessary. Also, when reinstalling the equipment or restarting
it after replacement, confirm the safety of the product before
checking that it operates normally.
3. Use appropriate protective equipment.
When touching the pump for maintenance, wear protective
equipment such as gloves which are compatible with the fluid
used.
There is a risk of chemical burns.
4. Do not disassemble the product, as disassembly
will invalidate the product's warranty.
When disassembly is necessary, please consult with SMC or
our distributor.
5. When it is necessary to disassemble the product,
the port set and the check valve set can be replaced
with the part numbers below.
Please obtain the maintenance procedure from SMC
or our distributor, and read it carefully before carry-
ing out maintenance.
The product is not guaranteed once it has been
disassembled. Customers are responsible for
Caution
1. Service life of diaphragm
• If the operating cycle of the process pump exceeds the
service life of diaphragm, the diaphragm may be damaged
due to deterioration. If it is damaged, the fluid will leak from
the pilot air exhaust port and the air will blow out into the
liquid circuit. Consider the pump operation (breathing,
decline of discharge pressure, etc.) and the reference
service life of diaphragm, and replace the pump as early as
possible.
[Calculation of reference service life (days) of
diaphragm]
Calculate the service life (days) using the operating frequency
of a solenoid valve.
Reference service life (days) =
A (reference number of cycles in service life)
Operating frequency of solenoid valve (Hz)
Handling
Warning
1. Test before using with the actual equipment.
Test the pump before using it with the actual equipment. Even
if the test over a short period shows no problem, the seals that
are in contact with the fluid may swell depending on the
components of the fluid, causing malfunction.
2. Storage
In the case of long-term storage after use, first thoroughly
remove the liquid, and clean and dry the inside to prevent
deterioration of the pump materials.
3. After a long period of non-use, perform a trial run
prior to operation.
4. Operating environment
When dangerous fluid is used, take measures to isolate
humans from the pump. External leakage of transferred liquid
could cause serious injury.
5. External leakage of transferred liquid
There are some cases where the operating fluid will leak
outside the pump, for example when the diaphragm reaches
the end of its life. Depending on the operating fluid, take
measures against external leakage, including installing a drain
pan, to avoid adverse effects on humans and equipment.
6. Caution for piping of the tube
Support the piping according to JIS B 8370 when piping the
tube. Ensure that tensile force is not applied to the tube.
Model
PB1011A
PB1013A
PB1313A
Actuation
Built-in solenoid valve
Air operated
Diaphragm
material
PTFE
Amount
of discharge
per cycle
Approx.
4 mlNote)
Approx.
3 mlNote)
Reference number
of cycles
in service life A
30 million
cycles
50 million
cycles
Volume
inside pump
(wetted part)
Approx.
9 ml
Approx.
7 ml
Note) This is not a metering pump. The amount of discharge depends on
the operating conditions.
Port set
Part no.: KT-PB1A-7
(A set of 2 ports with O-ring)
Check valve set
Part no.: KT-PB1A-1
(A set of 2 valve seats with
O-ring and 2 check balls)
Series PB
Specific Product Precautions 2
Be sure to read this before handling. Refer to back cover for Safety Instructions. Read
the “Operation Manual” carefully before use to understand the outline of the product
and issues relating to safety. The Operation Manual can be downloaded from the SMC
website: http://www.smcworld.com/
16

Lithuania [phone] www.smclt.lt [email protected]
Netherlands [phone] www.smcpneumatics.nl [email protected]
Norway [phone] www.smc-norge.no [email protected]
Poland [phone] www.smc.pl [email protected]
Portugal [phone] www.smc.eu [email protected]
Romania [phone] www.smcromania.ro [email protected]
Russia [phone] www.smc-pneumatik.ru [email protected]
Slovakia [phone] www.smc.sk [email protected]
Slovenia [phone] www.smc.si [email protected]
Spain [phone] www.smc.eu [email protected]
Sweden [phone] www.smc.nu [email protected]
Switzerland [phone] www.smc.ch [email protected]
Turkey [phone] www.smcpnomatik.com.tr [email protected]
UK [phone] www.smcpneumatics.co.uk [email protected]
Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
SMC CORPORATION Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: [phone] FAX: [phone]
1st printing PR printing PR 00 Printed in Spain
Austria [phone] www.smc.at [email protected]
Belgium [phone] www.smcpneumatics.be [email protected]
Bulgaria [phone] www.smc.bg [email protected]
Croatia [phone] www.smc.hr [email protected]
Czech Republic [phone] www.smc.cz [email protected]
Denmark [phone] www.smcdk.com [email protected]
Estonia [phone] www.smcpneumatics.ee [email protected]
Finland [phone] www.smc.fi [email protected]
France [phone] www.smc-france.fr [email protected]
Germany [phone] www.smc-pneumatik.de [email protected]
Greece [phone] www.smchellas.gr [email protected]
Hungary [phone] www.smc.hu [email protected]
Ireland [phone] www.smcpneumatics.ie [email protected]
Italy [phone] www.smcitalia.it [email protected]
Latvia [phone] www.smclv.lv [email protected]
Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.
SMC Corporation (Europe)
1. The compatibility of the product is the responsibility of the
person who designs the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its
compatibility with specific equipment must be decided by the person who designs
the equipment or decides its specifications based on necessary analysis and test
results. The expected performance and safety assurance of the equipment will be
the responsibility of the person who has determined its compatibility with the
product. This person should also continuously review all specifications of the
product referring to its latest catalogue information, with a view to giving due
consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate
machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The
assembly, operation and maintenance of machines or equipment including our
products must be performed by an operator who is appropriately trained and
experienced.
3. .Do not service or attempt to remove product and
machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be
performed after measures to prevent falling or runaway of the driven objects
have been confirmed.
2. When the product is to be removed, confirm that the safety measures as
mentioned above are implemented and the power from any appropriate source
is cut, and read and understand the specific product precautions of all relevant
products carefully.
3. Before machinery/equipment is restarted, take measures to prevent
unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety
measures if the product is to be used in any of the following
conditions.
1. Conditions and environments outside of the given specifications, or use
outdoors or in a place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air
navigation, space, shipping, vehicles, military, medical treatment, combustion
and recreation, or equipment in contact with food and beverages, emergency
stop circuits, clutch and brake circuits in press applications, safety equipment
or other applications unsuitable for the standard specifications described in the
product catalogue.
3. An application which could have negative effects on people, property, or
animals requiring special safety analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for
possible failure by using a mechanical protective function, and periodical
checks to confirm proper operation.
Warning
Limited warranty and Disclaimer/
Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer”
and “Compliance Requirements”.
Read and accept them before using the product.
1. The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in
manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and
exchange specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Caution
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after
the product is delivered.∗2)
Also, the product may have specified durability, running distance or
replacement parts. Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any
other damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms
and disclaimers noted in the specified catalogue for the particular products.
∗2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad
or failure due to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of
weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are
governed by the relevant security laws and regulations of the countries involved
in the transaction. Prior to the shipment of a SMC product to another country,
assure that all local rules governing that export are known and followed.
These safety instructions are intended to prevent hazardous situations and/or
equipment damage. These instructions indicate the level of potential hazard with
the labels of “Caution,” “Warning” or “Danger.”They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC)∗1),
and other safety regulations.
∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots - Safety.
etc.
Caution indicates a hazard with a low level of risk
which, if not avoided, could result in minor or
moderate injury.
Warning indicates a hazard with a medium level of
risk which, if not avoided, could result in death or
serious injury.
Caution:
Warning :
Danger : Danger indicates a hazard with a high level of risk
which, if not avoided, will result in death or serious
injury.
Safety Instructions