Smitec FLXMOD HMI D1 User manual

HMI D1-HMI D2
Process control unit with graphical interface
Installation, use and maintenance manual
Description
Process control unit with graphical display and keypad. Main characteristics:
Equipped with 32 bit Renesas RX62 processor with 96kbytes RAM and 512kbits Flash
inside
64 kbit non-volatile RAM, 32 Mbit flash ROM and 128 Mbit SDRAM
1 USB host port (2.0)
2 FLXIO / RS 485 ports
4.3” LCD display with 24 bits color depth (16.7M colors)
13 buttons keypad with 3 LED lamps
1 Ethernet port
RTC with long life lithium coin-cell battery (CR2032)
DK400150 ver. 1.06 ─ 05/2020 1/12
bottom side connectors
4.3” display
keyboard

Ordering information
Products SMITEC part number
HMI D1 module in base version (with USB host
mode only, with two FLXIO master channels,
without Ethernet, without SD socket, without RTC,
without application software)
KZ010367
HMI D1 module in base version (with USB host
mode only, with two FLXIO master channels,
without Ethernet, without SD socket, without RTC,
with pre-loaded application software)
Contact us
HMI D2 module in base version (with USB host
mode only, with two FLXIO master channels, with
Ethernet, with RTC, without SD socket, without
application software)
KZ010422
HMI D2 module in base version (with USB host
mode only, with two FLXIO master channels, with
Ethernet, with RTC, without SD socket, without
application software, with gasket on back of the
frame)
KZ010611
HMI D2 module in base version (with USB host
mode only, with two FLXIO master channels, with
Ethernet, with RTC, without SD socket, with pre-
loaded application software)
Contact us
Accessories SMITEC part number
RTC CR2032 replacement battery TB010554
Adhesive gasket for back of the frame * MA804900
*: Already present in some models (see products part numbers)
Documentation SMITEC part number
User manual for HMI D1 and HMI D2 DK400150
FLXMOD system integration manual DK400076
DK400150 ver. 1.06 ─ 05/2020 2/12

Technical data
General data
Housing dimensions (width x height x depth) 210 mm x 170 mm x 37.6 mm
Weight 420 g (without connectors)
Connection method for power connector Spring cage terminals
Conductor cross-section for power connector 0.14 to 1.5 mm2 (26 ÷ 16 AWG) - 60°C
Functional earth connection By fast-on terminal on rear-panel
Mode state visual indicators Two green LED lamps for FLXIO ports status
Environment data
Permissible operating temperature +5° to +55°C
Permissible storage and transport temperature -25° to +85°C
Permissible humidity 10% to 95%, not condensing
Permissible air pressure (operation) 80 to 106 kPa (up to 2000 m above sea level)
Permissible air pressure (storage and transport) 70 to 106 kPa (up to 3000 m above sea level)
Rear degree of protection IP20 according to IEC 60529
Front degree of protection
IP65 according to IEC 60529 and UL Type 1
(guaranteed only using the adhesive gasket on back
of the frame – see accessories)
Overvoltage category II
Pollution degree 2
Means of protection (UL) Class III EC Class 2 power supply
Po er supply
Main power supply Vm
24 V DC ⎓
(-15% ÷ + 20% according to IEC 61131-2)
Maximum allowed ripple 5% of supply voltage (according to IEC 61131-2)
Current consumption from main supply 0.5 A max.
Supply overvoltage protection Bidirectional Zener clamp (Vz > 30 V)
Supply reverse polarity protection Protection diode
CPU characteristics
Microcontroller type Renesas Technology type RX62
Microcontroller architecture Harvard 32 bit
Microcontroller RAM size 96 kbytes
Microcontroller FLASH size 512 kbytes
Board external RAM 128 Mbits SDRAM
Board external non-volatile RAM 64 kbits
DK400150 ver. 1.06 ─ 05/2020 3/12

Display characteristics
Display type TFT LCD
Display size 4.3” (diagonal)
Color depth 24 bits (16.7M colors)
Communication ports
FLXIO ports 2 on RJ45 connectors, useable also as EIA RS-485
ports
FLXIO ports speed Up to 2.5 Mbps
USB 2.0 host ports 1 on standard type A female connector
Other characteristics
USB host output current 250 mA max.
Acoustic peripherals 1 buzzer
Expected battery life > 10 years
DK400150 ver. 1.06 ─ 05/2020 4/12

Mechanical dra ing
The image below depicts the mechanical dimensions of the device:
DK400150 ver. 1.06 ─ 05/2020 /12

Recommended panel cut-out
DK400150 ver. 1.06 ─ 05/2020 6/12

Mounting
The modules HMI D1/2 need to be fixed on a stable and rigid panel provided with 4xM3
metal threaded hole, min. 1.5mm deep. Use 4xM3x10mm Fe/Zn (not countersunk head type)
screws, min. class 8.8, tightened at 1 m.
IP65 protection and UL Type 1
To ensure rated protection, apply the MA804900 self adhesive gasket on back of the frame.
While applying it, stretch it slightly to match the 4 holes with the 4 holes of the frame.
See the following image.
DK400150 ver. 1.06 ─ 05/2020 7/12

Connections
The module has several connectors for power supply and peripherals (depending on version),
all located on the bottom side of the module (see illustration below).
Caution: HMI D1/2 module is an electronic high technology device with
numerous connectors; for these reasons it results an ESD sensitive device.
Observe ESD mitigation techniques or damage might occur.
Attention: Le module HMI D1/2 est un appareil électronique de haute
technologie doté de nombreux connecteurs; pour ces raisons, il en résulte un
périphérique sensible aux décharges électrostatiques. Observez les techniques de
réduction des décharges électrostatiques, sous peine de dommages.
Po er connector
The power connector is located on the bottom side
of the module; the pinout is shown in the
illustration aside.
For EMC reasons, a secure connection to earth is
always required; a suitable fast-on terminal is
provided for the purpose (labelled as FE in the
illustration).
Caution: Use a cable with cross-section suited to the current involved. A wire
smaller than necessary could cause risk of fire and unwanted voltage drops.
Caution: To ensure conformance with EMC directive 2014/30/UE, the length of
the cables must not exceed 30 m.
DK400150 ver. 1.06 ─ 05/2020 8/12
1 2
124V
2GND
FE

Attention: Utilisez un câble de section adaptée au courant impliqué. Un fil plus
petit que nécessaire pourrait provoquer un incendie et des chutes de tension
indésirables.
Attention: pour garantir la conformité avec la directive EMC 2014/30/UE, la
longueur des câbles ne doit pas dépasser 30 m.
SD card connector
This device (depending on version), is provided with a peripheral for interfacing SD cards.
These could be used for storing large data or for updating software.
A suitable connector is provided on the bottom side of the module, able to accommodate
standard SD cards.
USB device connector
This port (depending on version), provided with a standard type mini B connector located on
the bottom side of the module, is useable as a communication port for connection with a
computer; the main purpose is data exchanging.
USB host connector
This port, provided with a standard type A connector located on the bottom side of the
module, is thought for connecting USB flash disks. Any different use should be avoided.
Note: The device HMI-D1/2 supports a large variety of USB flash disks but is
not guaranteed that all type are correctly managed; in case of troubles with one
model of USB Flash disk, try to operate with another.
Caution: ever connect a device absorbing a current beyond the rating of the
device, or internal damage might occur.
Attention: e connectez jamais un appareil absorbant un courant supérieur aux
valeurs nominales de l'appareil, cela pourrait l'endommager.
DK400150 ver. 1.06 ─ 05/2020 9/12

FLXIO / RS485 connectors
The device can act as a dual-channel FLXIO master, and two RJ45 connectors are provided
for the purpose on the bottom side of the module.
The illustration aside shows the pinout of each
connector; use standard CAT 5E Ethernet cable to wire
the buses.
Refer to the FLXMOD System Integration Manual for
bus wiring topology.
Depending on the configuration of the device, these two
ports could be used also as general purpose EIA RS485;
the maximum transmission speed is 2.5 Mbps. Even if
not mandatory, the use of shielded cable is highly
recommended, particularly when transmission speed is high.
ear each connector a green LED lamp is provided to indicate the status of the bus FLXIO;
the following table resumes all the possible states.
LED BEHAVIOUR Y TEM TATU
Blinking slowly System initialization
Searching modules on the bus
FW updating
Off (fixed) No slaves found on the bus
On (fixed) Bus operating correctly
Blinking fast Bus error
If the device is used with ports in different configuration than FLXIO, these LEDs may
assume different meanings depending on the installed firmware.
DK400150 ver. 1.06 ─ 05/2020 10/12
81DATA+
2DATA-
3GND
4NC
5NC
6NC
7NC
8NC
1
status LEDs

Recommendations
•Do not position the equipment so that it is difficult to operate the disconnecting device
•Do not use this equipment in a manner not specified in this documentation otherwise
the protection means provided in the device may be impaired
•Replace the real-time clock battery exclusively by the same type than original one
(CR2032)
•Any external switch or circuit-breaker and external overcurrent protection devices
must be positioned near the equipment
Maintenance
This device does not require special maintenance except the front cleaning and the
replacement of the real-time clock battery when necessary.
Cleaning
When necessary it is possible to clean the front of the device (keyboard and display window)
by a very soft cleaning cloth (microfibre recommended) damped with water or display
cleaning solution.
RTC battery replacement
The RTC (Real Time Clock) chip and the type of coin-cell battery employed in the HMI Dx,
increase reliability to the RTC feature for long time; the estimated life in standard condition
of use, is over 10 years.
In any case, if a battery replacement becomes necessary, it can be done making these steps:
1. unplug all the cables from the unit
2. unscrew the rear four M3 screws and remove the metal cover
3. release the battery from the socket
4. insert the new one of same type (CR2032) making attention to the polarity (positive +
at sight)
5. replace the metal cover and screw the four M3 screws
DK400150 ver. 1.06 ─ 05/2020 11/12

Application soft are loading/update
When the device delivered, it has no application software loaded or the software loaded is for
testing purposes only and an update is needed.
The software loading or update is possible by user through a USB flash disk memory called
also USB memory stick and so. To do this, a FAT16 or FAT32 formatted USB flash disk is
required; the USB flash disk must have enough free space for the software file to load into the
device.
Here the sequence of operations:
1. copy the software file to load (e.g. FIRMWARE.BI ) in the root folder of the USB
flash disk
◦Note: make sure that only one file with .BIN extension is placed into the root folder because there
is no way to select what file to load by the update function in the device
2. turn-off the device HMI D1/2 and plug the USB flash disk in the USB host port
3. turn-on the device and after it found the software file in the USB flash disk, on the
screen appear the name of found file (e.g. FIRMWARE.BI ) with its relevant version
◦Note: the device HMI D /2 supports a large variety of USB flash disks but is not warrantied that
all type are correctly managed; in case of troubles with one model of USB Flash disk, try to
operate with another one
4. if the displayed name and version of software file is correct, press AUTO and MA
keys together until the begin of the operation displayed as FIRMWARE UPDATI G
5. the update function can runs for some minutes and when completed appear the
relevant message FIRMWARE UPDATE COMPLETE on the screen
6. unplug the USB flash disk from the device and press any key to start the application
DK400150 ver. 1.06 ─ 05/2020 12/12