Smoke hollow Deluxe Outdoor Grill & Smoker 8500 Parts list manual

Grill & Smoker
8500
Tools needed for assembly:
Phillips screwdriver, Pliers or Adjust-
able Wrench
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
fire department.
Failure to follow these instructions could
result in fire or explosion which could
cause property damage, personal injury
or death.
DANGER
1. Never operate this appliance unat-
tended.
2. Never operate this appliance within
10 ft (3.0 m) of any structure, com-
bustible material or other gas cylin-
der.
3. Never operate this appliance within
25 ft (7.5 m) of any flammable liquid.
4. Do not fill cooking vessel beyond
maximum fill-line.
5. Never allow oil or grease to get hot-
ter than 400°F or 200°C. If the tem-
perature exceeds 400°F (200°C) or
if oil begins to smoke, immediately
turn the burner or gas supply OFF.
6. Heated liquids remain at scalding
temperatures long after the cooking
process. Never touch cooking appli-
ance until liquids have cooled to
115°F (45°C) or less.
7. If a fire should occur, keep away
from the appliance and immediately
call your fire department. Do not at-
tempt to extinguish an oil or grease
fire with water.
Failure to follow these instructions could
result in fire or explosion which could
cause property damage, personal injury
or death.
DANGER
Conforms to ANSI STD Z21.58b-2012
OUTDOOR COOKING GAS APPLIANCES
Deluxe Outdoor

2
For Outdoor Use Only
(outside of any type of enclosure)
WARNING
If you smell gas –
● Turn off the gas supply to the appli-
ance
● Extinguish any and all open flames
● Open the Lid of the Grill
● If the odor remains, stay away from
the grill and notify your gas supplier
and/or the Fire Department.
WARNING
● Do not use or store gasoline, kero-
sene, alcohol, or other flammable
liquids or vapors in the vicinity of
this appliance or any other appli-
ance.
● Any LP Gas Cylinder NOT con-
nected for use with the appliance,
shall not be stored in the same vi-
cinity of this or any other appliance.
A LP Propane Gas Cylinder is
needed for operating the gas side of
this grill.
The LP Gas Cylinder is NOT in-
cluded.
This gas grill is only intended for Do-
mestic use, not to be used for any com-
mercial purpose.
WARNING
● Never use the gas or charcoal grill
for INDOOR cooking or heating
● Never use the grill on or in a boat or
recreational vehicle
The combustion fumes from either
the gas or charcoal grill are toxic and
can cause severe illness and possibly
death.
DANGER
The combustion of Propane gas can
yield the formation of chemical com-
pounds known in the state of Califor-
nia，U.S.A., to cause birth defects，
cancer，and other serious health mat-
ters.
WARNING
Read this installation manual before as-
sembling or servicing this appliance.
Failure to follow these instructions may
result in an faulty installation, which
could cause damage to property, per-
sonal injuries or even death.
WARNING
Save these instructions after reading
them in case you need to refer to them
in the future.
IMPORTANT
Step 15

3
Read all safeguards and assembly instruc-
tions before assembling and operating
your grill/smoker.
Before assembling your new grill/smoker,
unpack all the parts from the box. Care-
fully remove all packing material and lay
out all the parts for easy access and iden-
tification. Do not discard the carton or
packaging until your smoker is fully as-
sembled and operating to your satisfac-
tion.
In order to properly assemble your
smoker, you will only need two tools:
● Phillips head screwdriver
● Pliers or adjustable wrench
(tools not included)
The grill/smoker is heavy and must be
moved around during assembly and be-
fore use. Be sure to have a friend help.
Outdoor Leisure Products, Inc.
5400 Doniphan Drive
Neosho, MO 64850
Toll Free: 866-475-5180
Website: www.olp-inc.com
8:30am to 4:30pm, Central Time
Monday through Friday

4
SAFETY WARNINGS
1. The installation of this grill must conform to local codes, or in the absence of local codes, with either
the National Fuel Gas Code, ANSI Z223.1 / NFPA 54, Natural Gas and Propane Installation Code,
CSA B149.1, or Propane Storage and Handling Code, B 149.2, or The Standard for recreational
Vehicles, ANSI 119.2 / NFPA, and CSA Z240 RV Series, Recreational Vehicle Code, as Acceptable.
2. The Gas Grill side of the 8500 is for use with LP (Propane) Gas ONLY! LP Gas Cylinder is NOT
included with the Grill.
3. Never use lighter fluid, gasoline, kerosene, or alcohol for lighting the gas grill.
4. The LP Gas supply Cylinder used must be constructed and marked in accordance with
the Specifications of the U.S. Department of Transportation (D.O.T.) or The Standard for
Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and
Commission, CAN/CSA-B339, as applicable. It MUST be provided with a Listed Overfilling
Device. Only use 20 pound cylinders that have a type 1 cylinder connection device compatible with the
Connection for Outdoor Cooking Appliances.
5. The LP gas cylinder must be arranged for vapor withdrawal, purging and have an overfilling
prevention device.
6. LP Gas Cylinders must be stored outdoors, out of the reach of children, and must not be
stored in a building, garage or any other enclosed area.
7. The Pressure regulator and Hose Assembly supplied with the Grill, must be
used. Any replacement regulator and hose assemblies must be those specified by the
outdoor cooking gas appliance manufacturer.
8. The LP Gas Cylinder must include a collar to protect the cylinder valve.
9. Do not store a spare LP Gas Cylinder under or near this grill.
10. Never fill the LP Gas Cylinder beyond 80% full. For vapor withdrawal /purging, the cylinder should be
in the upright position.
11. This outdoor cooking gas appliance must only be used outdoors, and must not be
used in a building, garage or any enclosed area
12. The following distances for proper clearance must be maintained :
● Minimum distance from back and sides of the outdoor cooking gas appliance to walls is 36" ( 1 me-
ter )
● Do not use under any overhead combustible constructions
● For outdoor use only
● Remove LP Gas Cylinder from grill if storing grill indoors
13. This outdoor cooking gas appliance is not intended to be installed in or on boats
14. Inspect the Gas Hose before each use. If the Hose has any leak, cut or wear,
it must be replaced BEFORE using the grill
15. Do not try to move the grill while either gas, charcoal or smoker firebox is lit.
16. Wait one hour minimum before touching any metal parts, until they are cool.
17. NEVER leave the grill unattended when in use.
18. Keep children and pets away from the grill when in use.
19. Note: Grease Drip Trays and Grease Cup should be emptied and cleaned after each use to prevent
flare – ups and /or grease fires.
IF THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE CAUSING
DEATH OR SERIOUS INJURIES MAY OCCUR!

5
READ ALL SAFEGUARDS AND INSTRUCTIONS THOROUGHLY!
YOUR SAFETY IS VERY IMPORTANT – FAILURE TO FOLLOW PROPER PROCEDURES AND
SAFEGUARDS MAY RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
DANGER DANGER
● The GRILL is for outdoor use only!
● Do NOT use this grill for other than its intended
purpose.
● Do not leave grill unattended when in use.
● Do not use gasoline, kerosene or alcohol for light-
ing charcoal, use of any of these or similar prod-
ucts may cause an explosion possibly leading to
severe bodily harm.
● Never operate this grill under any overhead roof
covering, awning or overhang. Never use inside
an enclosed area such as screen patios, garages,
buildings or tents.
● Keep the area clear of all flammable liquids, com-
bustible material including but not limited to wood,
dry plants including grass, brush, paper, and can-
vas.
● Grill is HOT while in use and after use – Avoid
touching hot surfaces. Always wear protective
gloves or mitts when operating the smoker.
● Keep children and pets away from the grill at all
times.
● Do not allow anyone to conduct activities around
the grill during or following its use until the unit
has cooled. The grill is hot during operation and
remains hot for a period of time following its use.
● Always wear shoes and protective clothing during
operation of this smoker.
● Never use glassware, plastic, or ceramic cook-
ware in this grill.
● The firebox lid will be extremely hot.
● When grilling, grease from meat may drip into the
charcoal and cause a grease fire. If this should
happen, close the lid and dampers to suffocate
the flame.
● Do not use water to extinguish grease fires.
● Do not move the unit while it is being used.
● Do not use in windy conditions.
● Use caution when opening the lid, as hot stream
or a flame flare-up could cause burns.
● Before each use, make sure the unit is in good
working condition.
● Use caution after the fire has been extinguished,
the surface will remain hot for some time.
● Be sure all charcoals are cold before emptying, if
necessary pour water on coals before moving
grill.
● Store the grill out of reach of children and in a dry
location when not in use.
● Check grease and or ash level in ash pan often
and empty. Use extreme caution as the smoker,
and metal ash pan will be hot.
● When opening the lids, keep hands, face and
body a safe distance from hot steam and flame
flare-ups.
● Do not allow charcoal and or wood to rest on the
walls of the firebox and cooking chamber. Doing
so will greatly reduce the life of the metal and fin-
ish of you smoker.
● Close lids and all dampers to suffocate flame.
● Never leave coals and ashes in grill unattended.
Before grill can be left unattended, remaining
coals and ashes must be removed from smoker.
● Use caution when lifting or moving smoker to pre-
vent strains and back injuries.
● Properly dispose of all packaging material.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER. READ ALL INSTRUCTIONS,
WARNINGS AND SAFEGUARDS PRIOR TO ASSEMBLING AND OPERATING YOUR SMOKER.
SAVE THESE INSTRUCTIONS

6
8500 Parts List
Note: For assistance, including missing or damaged parts, call toll free - 866-475-5180
from 8:30 am - 4:30 pm Central Time, Monday - Friday
Hardware Pack
Item Number Quantity Description
1 86 M6 x 15 Combo Truss Head Bolts, Black Nickel Plated
2 4 M6 x 30 Combo Truss Head Bolts, Black Nickel Plated
3 2 ST4.2 x 10 Screws. Black Nickel Plated
4 14 M6 KEPS Nuts. Black Nickel Coated
5 2 Hinge Pins, Bright Nickel Coated
6 2
"R" Clips. Black Nickel Coated
7 1 M6 Metal Lock Nut. Black Nickel Plated
8 1 Wheel Wrench

7
8500 Parts List
Item NO. Quantity Description Part NO.
1 1 Gas and Charcoal Cabinet and Lid Assembly 8500-01
2 1 Left Front Leg — Green Label # 4 TR043
3 1 Left Rear Leg — Yellow Label # 3 TR044
4 1 Right Front Leg — Blue Label # 2 TR045
5 1 Right Rear Leg — White Label # 1 TR046
6 1 Bottom Shelf TR047
7 4 Locking Caster Wheel TR007
8 12 Handle Stand-off TR008
9 2 Gas and Charcoal Lid Handle (Long) TR009
10 1 Smoke Stack Assembly 7000CGS-03
11 1 Grease Pan Connector TR011
12 2 Drip Tray Guides 47183T-13
13 1 Igniter for the Sear Burner TR013
14 1 Centre Drip Tray Guide TR014
15 1 Firebox Support Brace TR015
16 1 Firebox Door Handle TR016
17 4 Handle Tube for firebox,Sear Burner, and Drip Trays TR017
18 1 Firebox Assembly and lid TR018
19 1 Charcoal Tray Lift Handle TR019
20 1 Charcoal Tray Lift System TR020
21 1 Sear Burner Housing and Lid Assembly TR021
22 1 Gas Hose, Regulator,(4) Control Valves, Control Knobs, and Manifold Assembly TR022
23 1 Sear Burner TR023
24 2 Heat Indicator with wing nut TR041
25 1 Retaining Wire for LP Gas Cylinder 1800CGS-10
26 1 Retaining Support for LP Gas Cylinder 1800CGS-11
27 2 Drip Trays TR028
28 1 Match Holder and Chain TR029
29 1 Charcoal Tray 47183T-21
30 1 Firebox Wood Rack TR031
31 3 Burner Heat Tent TR032
32 1 Firebox Cooking Grid TR033
33 5 Charcoal and Sear Burner Cooking Grids 47183T-11
34 2 Warming Rack Assembly TR035
35 1 Charcoal Damper Handle TR036
36 4 Burner Control Knob TR037
37 1 Hardware Blister Pack 8500-02B
38 1 Instruction Manual 8500-03B
39 3 Burner,(factory installed in Cabinet) TR040

8
Assembly
Note: Carefully cut the straps holding the carton together. Cut the carton sleeve so that it can
lay flat on the ground to provide a clean surface for assembling your Grill. Remove the packing
materials and all the parts from inside the Cabinet. After unpacking all the parts, check to make
sure you HAVE all the parts. If anything is damaged or missing, contact our toll free number:
866-475-5180. Discard all packing material in a safe and recyclable manner. Save this Assem-
bly Manual for future reference.
Tools Required: Phillips Head Screwdriver, Adjustable Wrench or Pliers
Step 1: Front Leg Assembly
Locate: Cabinet and Lid Assembly, Left Front
Leg - green label # 4, Right Front Leg - blue
label #2 and (7) M6x15 bolts.
Note: Each leg will have an identification la-
bel. Do not fully tighten any leg bolts until in-
structed to do so later in the assembly.
Procedure:
Position cabinet upside down and attach left
front leg using (3) M6x15 bolts and right front
leg using (4) M6x15 bolts as shown in Figure
1.
Step 1
Step 2: Rear Leg Assembly
Locate: Left Rear Leg - yellow label #3, Right
Rear Leg - white label # 1 and (6) M6x15
bolts.
Procedure:
Attach left rear leg using (2) M6x15 bolts and
right rear leg using (4) M6x15 bolts.
Fig. 2
Fig. 1
Left Front Leg
Right Front Leg
Right Rear Leg
Step 2 Left Rear Leg

9
Assembly
Step 3
Fig. 3
Step 6
Fig. 5
Step 3: Attach Bottom Shelf Assembly
Locate: Bottom Shelf and (8) M6x15 bolts.
Procedure:
Refer to Fig. 3 and attach the Bottom Shelf to
the Legs as shown using (2) M6x15 bolt in
each leg.
NOTE: Make sure the side of the bottom
shelf with the cylinder opening is
facing the gas grill side.
FULLY TIGHTEN ALL BOLTS USED IN
STEPS 1, 2 AND 3.
Step 5: Caster Wheel Assembly
Locate: 4 Caster Wheels
Procedure:
Insert the threaded end of the caster wheel
into the bottom of each leg as shown in Figure
4 and fully tighten with the wrench provided in
the hardware pack.
Lock all (4) Caster wheels so they cannot
turn.
Step 6: Check your Progress
Stand the grill up onto its caster wheels and it
should look like the image in Figure 5.
Step 4: Retaining Support Assembly
Locate: Retaining Support and (2) M6x15
bolts.
Procedure:
Attach retaining support using (2) M6x15 bolts
as figure 4.
Fig.5
Step 5
Step 4
Fig. 4

10
Assembly
Step 7 Step 7: Assemble Handle to the Gas Lid
and Charcoal Lid
Locate: Gas and Charcoal Lid, (4) Handle
Stand-offs, (2) Long Handle Tube and (8)
M6x15 bolts.
Procedure: Refer to Fig. 7A. Place (2)
M6x15 bolts through the Lid holes on one
side of the Gas Lid. Fit a Handle Stand-off
over the bolts and attach the Stand-off to
the Gas Lid. Fit the long Handle Tube into
both Stand-offs and then repeat the proce-
dure of inserting the screws through the
Lid and into the other Stand-off. Tighten
all (4) bolts securely.
Repeat the procedure as above when as-
sembling the Handle to the Charcoal Lid .
Showing as Fig.7B.
Fig. 7B
Step 8: Attach the Smoke Stack
Locate: Smoke Stack Assembly, (4) M6x15
bolts and (4) M6 KEPS nuts.
Procedure:
Remove Smoke Stack Cover as shown in
Figure 8A. Then insert Smoke Stack through
the Grill Lid from the INSIDE as shown in
Figure 8B.
Note: The Smoke Stack Cover attaching
screw MUST be located towards the right
hand side of the Lid, as shown in Figure 8D.
Attach the Lid to the Smoke Stack using
M6x15 bolts inserted through the Lid from
the OUTSIDE, with the M6 KEPS nuts posi-
tioned and tightened on the INSIDE of the
Lid as shown in Figure 8C. Then replace
the Smoke Stack Cover as shown and the
position of the Handle should be as shown
in Figure 8D.
Step 8
Fig. 8A
Fig. 8B Fig. 8C
Fig. 8D
Fig. 7A

11
Assembly
Step 9 Step 9: Install Grease Pan Connector
Locate: Grease Pan Connector and (2)
M6x15 bolts.
Procedure:
Place the grease pan connector inside the left
end of the cabinet just below the horizontal
slot and insert (2) M6x15 bolts from outside
the cabinet as shown in Figure 9.
Fig. 9
Step 10
Fig. 10A Fig. 10B
Step 10: Install the Drip Tray Guides
(Right, Left and Center)
Locate: Side Drip Tray Guides, Center Drip
Tray Guide and (10) M6x15 bolts.
Procedure:
Place side drip tray guide inside the right legs
as shown in Figure 10A and attach using (4)
M6x15 bolts.
Place side drip tray guide inside the left legs
as shown in Figure 10B and attach using (4)
M6x15 bolts. Be sure the LP gas line is posi-
tioned outside the left drip tray guide as
shown in Figure 10B.
From in front of the grill, find the threaded hole
on the underside of the cabinet and partially
insert an M6x15 bolt as shown in Figure 10C.
Position the center drip tray guide so that the
keyhole fits over the partially installed bolt
(See Figure 10D). Then push the guide to-
ward the back of the grill cabinet so that the
tab fits over the threaded hole in the lower
back side of the cabinet and insert an M6x15
bolt as shown in Figure 10E. Fully tighten
both M6x15 bolts.
Fig.10C
Fig.10E
Fig.10D
Stop tab

12
Assembly
Step 11: Install Firebox Support Brace
Locate: Firebox Support Brace, (4) M6x15 bolts
and (4) M6 KEPS nuts.
Procedure:
Place the firebox support brace between the
legs on the right end of the grill so that the ledge
is at the bottom and facing to right as shown in
Figure 11. Insert M6x15 bolts through the legs
and then through the brace as shown. Attach
M6 KEPS nuts on the inside and fully tighten.
Step 11
Fig. 11
Step 12: Attach the Handle to the Firebox
Lid and the Firebox to the Grill Assembly
Locate: Firebox and Lid Assembly, (2) Han-
dle Stand-offs, (1) Short Handle Tube, (10)
M6x15 bolts, , and (6) KEPS nuts
Procedure: Refer to Fig. 12A. Open the Fire-
box Lid and place (2) M6x15 bolts through
the Lid holes on one side of the Lid. Fit a
Handle Stand-off over the bolts and attach
the Stand-off to the Lid. Fit the Short Handle
Tube into both Stand-offs and then repeat
the procedure of inserting the screws through
the Lid and into the other Stand-off. Tighten
all (4) bolts securely.
Refer to Fig. 12B and Align the Firebox As-
sembly with the rectangular opening in the
right side of the Grill Cabinet, so that it is
resting on the ledge of the Firebox Support
Bracket. Insert (3) M6x15 bolts through the
Firebox and the Cabinet Wall. Attach (3) M6
KEPS nuts to each of the bolts. Insert (3) M6
x15 bolts through the Firebox and the Fire-
box Support Bracket and attach (3) KEPS
nuts to the bolts. Make certain that all bolts
are securely tightened.
Step 12
Fig. 12A
Fig. 12B
Ledge

13
Step 13: Attach the Firebox Door Handle
Locate: Firebox and Lid Assembly, Firebox Door
Handle, (1) M6x15 bolt and (1) Metal lock nut
Procedure: Refer to Fig. 13 and Place the Fire-
box Door Handle on the outside of the Firebox
Door and insert an M6x15 bolt through the Door
Handle and the Door as shown. Attach an M6
metal lock nut. Tighten with wrench or pliers until
the Handle can still move freely.
Assembly
Step 14: Installing the Charcoal Tray Lifting
System
Locate: Charcoal Tray Lift Handle, Charcoal
Tray Lifting System, (4) M6x15 bolts, (2) Hinge
Pins and (2) “R” Clips
Procedure:
Slide the charcoal tray lift handle through the
adjusting slot and through the hole of the inside
plate as shown in Figure 14A. Align the hole in
the end of the lift handle with the holes in the “U”
shaped bracket located at the back of the cabi-
net. Join the lift handle and the “U” shaped
bracket by inserting a hinge pin as shown in Fig-
ure 14B. Then insert an “R” clip though the hole
in the hinge pin.
Place the charcoal tray lifting system into the
cabinet and attach it to the back wall by inserting
(4) M6x15 bolts through the back side of the
cabinet wall as shown in Figure 14C.
Attach the charcoal tray lift handle to the char-
coal tray lifting system by inserting a hinge pin
through the “U” shaped lifting arm and the hole
in the center of the lifting handle as shown in
Figure 14D. Then insert an “R” clip through the
hole in the hinge pin.
You should now be able to adjust the charcoal
tray lifting system to your desired height by mov-
ing the lifting handle to the left and raising or
lowering it.
Step 14
Fig.14 B
Fig.14A
Fig.14C
Fig.14D
Step 13
LockNut
Firebox Door Handle
Hole
Inside Cabinet
Fig.13

14
Assembly
Step 15: Sear Burner Assembly
Locate: Sear Burner Housing and Lid, Sear
Burner, Sear Burner Control Knob, (11) M6x15
bolts and (2) ST4.2 x10 Screws, (2)Handle Stand
-offs, (1)Short Handle Tube.
Procedure:
Refer to Fig.15A - Open the Sear Burner Lid
and place (2) M6x15 bolts through the Lid
holes on one side of the Lid. Fit a Handle
Stand-off over the bolts and attach the Stand
-off to the Lid. Fit the Short Handle Tube into
both Stand-offs and then repeat the proce-
dure of inserting the screws through the Lid
and into the other Stand-off. Tighten all (4)
bolts securely.
Screw (4) M6x15 bolts into the (4) threaded
holes in the left side of the grill cabinet as shown
in Figure 15A, and leave about 1/4” of each
screw sticking out, as in Figure 15B.
Hang the sear burner housing onto the grill cabi-
net, so all (4) bolts fit into the holes of the sear
burner housing. Insert and tighten (3) M6x15 bolt
from the inside of the grill cabinet through and
into the sear burner housing as show in Figure
15C, and tighten the bolts. Note: (2) bolts are
tightened from the underside of the sear burner
housing.
The next step is to attach the sear burner valve
to the sear burner housing. Remove the (2)
M4x8 screws from the sear burner valve as
shown in Figure 15D. Then position the valve in
place between the front panel of the sear burner
housing and the inner wall as shown in Figure
15E. Align the threaded holes in the valve with
the holes in the sear burner housing and attach
using the (2) M4x8 bolts that were removed ear-
lier.
Place the sear burner control knob over the valve
stem, making sure to align flat portion of both
components, and push the control knob over the
stem until it is firmly seated. See Figure 15F.
Use this same procedure to install the (3) gas
control knobs on the gas grill control panel.
Step 15
Fig. 15B
Fig. 15E
Fig. 15F
Fig. 15C
Fig. 15D
Fig. 15A

15
Assembly
Step 15：Sear Burner Assembly
(Continued)
Locate the sear burner, tilt the sear burner up
and slide the tube through the inner wall and
onto the valve as shown in Figure 15G. From
the underside of the sear burner housing,
check to make sure the valve is inside the tube
as shown in Figure 15H.
Now attach the Sear Burner to the bracket lo-
cated on the back wall of the Sear Burner
Housing using (2) ST4.0 x10 Screws as shown
in Figure 15I.
Remove the large nut from the igniter as shown
in Figure 15J push the other end of the wire
through the hole into the underside of the
housing. And slide the wire through the nut and
through the hole on the outside of the housing.
Attach the wire to the stem of the igniter. Push
the igniter and wire through the hole and attach
it to the housing by screwing the nut back onto
the igniter as shown in Figure 15K.
Step 16: Attach Retaining Wire for LP
Gas Cylinder
Locate: Retaining Wire
Procedure:
Attach retaining wire to legs at left end of grill
as shown in Figure 16. Position the retaining
wire inside the legs and under the grill body
with the curved side up. Then insert the
ends of the wire through the holes in the legs
and rotate the wire toward you.
Step 16
Fig.16
Fig. 15G Fig. 15H
Fig. 15I Fig. 15J
Fig. 15K
Retaining Wire
Step 15

16
Step 18
Fig.18B
Fig.18A
Drip Tray Drip Tray
Drip Tray
Drip Tray
Assembly
Step 17: Attach Match Holder and Chain
Locate: Match Holder & Chain and (1)
M6x15 bolt.
Procedure: Attach match holder and chain to
the top rear hole in the left rear leg by insert-
ing an M6x15 bolt through the loop at the
end of the chain and securely tightening.
See Figure 17.
Step 18: Attach handles to Drip Trays
Locate: (2) Drip Trays, (4) Handle Stand-
offs, (8) M6x15 bolts,(2) short handle
tubes,
Procedure: Refer to Fig. 18A - Place (2)
M6x15 bolts through the holes on one side of
the Trays. Fit a Handle Stand-off over the
bolts and attach the Stand-off to the Drawer.
Fit the Short Handle Tube into both Stand-
offs and then repeat the procedure of insert-
ing the screws through the Trays and into the
other Stand-off. Tighten all (4) bolts securely
for (2) Drip Trays one by one.
Note: Grease Drip Trays and Grease
Cup Should be emptied and cleaned
after each use to prevent flare – ups
and /or grease fires.
Fig.17
Step 17

17
Assembly
Step 19: Attach Charcoal Damper Handle
Locate: Charcoal Damper Handle
Procedure:
Screw the handle into the hole located above
the vertical slots on the charcoal side of the
grill. The handle should slide back and forth
to open and close the damper.
Step 19
Step 20: Install Warming Racks
Locate: (2) Warming Racks and (4) M6x30
bolts
Procedure: To attach the warming racks, in-
sert (1) of the M6x30 bolts through the lid from
the outside as shown in Figure 20A and posi-
tion the warming rack so that the bolt is going
through the wire loop as shown in Figure 20B.
Then align the wire loop on the opposite end
of the warming rack with the opposite lid hole
and insert the other M6x30 bolt.
Insert the wire legs into the holes on the sides
of the cabinet as shown in Figure 20C.
Repeat this procedure for the second Warm-
ing Rack.
Step 20 Fig. 20A
Fig.19
Fig. 20B Fig. 20C

18
Assembly
Step 21: Install (2) Heat Indicators, (3) Heat Tents, (1) Charcoal Tray, (1) Firebox Wood Rack and
(6) Cooking Grids.
· Locate (2) Heat Indicators and remove wing nuts from each. Insert one heat indicator through gas
grill lid and one through charcoal grill lid. Securely fasten each heat indicator with the wing nuts.
· Place one heat tent onto the tabs located above each burner in the gas grill cabinet.
· Place the charcoal tray into the charcoal cabinet so that it rests on the charcoal tray lifting system.
· Place firebox wood rack inside firebox.
· Place the cooking grids in the sear burner, firebox ,charcoal grill and gas grill.
Assembly of your grill & smoker is now complete.
To order a cover for your grill, please visit: www.thesmokercompany.com
FOR YOUR SAFETY, FOLLOW ALL SAFEGUARDS AND INSTRUCTIONS.
Step 21
Burner Heat Tents
Cooking grids
Heat Indicators
Charcoal Tray
Cooking grid
for sear burner
Firebox Wood Rack

19
● The LP Gas Cylinder must be a 20 pound cylinder and have a Type 1 Cylinder Valve Outlet
Connector.
● Handle the Cylinder with care - do not drop it.
● When you are not using the grill, the LP Gas Cylinder should be dis-
connected.
● Connect the regulator and hand tighten firmly.
● Do a leak test each time you connect a LP Gas Cylinder and before
lighting the grill.
● Never use a match or lit flame to test for leaks.
● To test, prepare a weak solution of detergent and water. Spray or
swab the solution onto the connection of the regulator to the LP Gas
Cylinder valve, and on all the joints in the hose connections up to the burner valves (which
MUST be closed in the "OFF" position).
● Open the LP Gas Cylinder valve, and watch for any bubbles to appear at all the connection
points. No bubbles indicate - All Clear!
● If there are any bubbles, there is a leak which must be fixed.
● Never obstruct the flow of combustion and ventilation air.
Connecting the LP gas cylinder to the grill
Lighting the grill
● Always open the Lid before lighting the grill.
● All burner knobs should be in the "OFF" position.
● Open the LP Gas Cylinder valve,1-1 1/2 turns.
● Note: EACH of the 3 main burners on your grill has its own automatic igniter.
● Push the knob in fully, and slowly turn it counter-clockwise (to the left) to the "HIGH" position.
You will hear a loud "Click" as the igniter sparks and lights the burner
● You can then adjust the knob to your desired setting.
● If the burner did not light, turn the knob back to the “OFF” position, wait 5 minutes for any gas
to clear away, and then repeat the lighting procedure.
● For Sear Burner, turn the knob counter-clockwise (to the left) and then PUSH the Black Ig-
niter Button several times to light the burner. If the burner does not light ,then turn the knob to
the “OFF” position, wait 5 minutes and then try again.
● After using the grill, - turn all burner knobs to the
"HIGH" position and then push fully in and turn to the
"OFF" position.
● At once turn the valve on the LP Gas Cylinder OFF.
● IF the auto-igniter does NOT light the burner, you can light
it with a match or a piece of burning paper - hold the
match or paper with the Match Holder ( attached at the
side of the grill) , put it through the openings in the Cooking
Grid and next to the Flame Tent covering the burner. Then follow the
lighting procedure above.
● Observe the proper burner flame - it should be a blue/yellow color about 1/2” long.
OPERATING INSTRUCTIONS
"click”
OFF
OFF
YELLOW
BLUE
Burner
Good Flame Bad Flame
Sear Burner Operation
● ALWAYS be sure to OPEN the Lid before lighting the Sear Burner and leave open during
use. Leave Sear Burner open until it is completely cool.
● Preheat the Burner for 5 minutes
● Sear one side of the food, turn the food over and sear the other side. Then continue cooking
each side of the food on the standard burners until done to your satisfaction.

20
! WARNING !
● Do not do any cleaning or maintenance on any grill parts until all parts are cool! Be sure
that the valve on the LP Gas Cylinder is closed and in the OFF position
● After every cooking session, you may run the gas grill on HIGH, or set the Charcoal
Coals into the HIGH position to burn off any food residue, keeping the residue from build-
ing up.
CLEANING
● Use only mild dishwashing detergents, hot water, a nylon scrub pad and a BBQ wire
brush cleaning tool
● Always rinse all surfaces thoroughly after cleaning
● Handle Porcelain coated surfaces gently and carefully- they are made from high tempera-
ture glass and can chip easily
● Note: Grease Drip Trays and Grease Cup should be emptied and cleaned after each
use to prevent flare – ups and /or grease fires.
Burners
1. Turn the gas OFF at the LP Gas Cylinder and the burner control knobs
2. Lift off the cooking grids and the heat tents covering the burners
3. Remove the screw attaching the burners at the back of the grill
4. Gently and carefully, tilt the back of the Burner up and slide it backwards off the valve ori-
fice, then lift out of the grill
5. Wipe clean the orifice face
CARE AND CLEANING
TROUBLE SHOOTING THE GAS GRILL
Burner does not light :
1. Check if LP Gas Cylinder is empty?
2. Check Igniter wire – is there a spark?
3. Check for spider webs or insect nests inside, clogging the Burner
Flame color is Yellow, should be Blue:
1. Check for spider webs or insect nests inside, clogging the Burner
2. Close Lid and run on HIGH to burn off residue on Burner
Flame flares up:
1. Cooking temperature is set too high
2. Food being cooked is too fatty
3. Grease has accumulated in the grill. Clean and burn off
OPERATING INSTRUCTIONS