Sno-Pro Fast-Cast 550 series User manual

®
™
Fast-Cast 1CS6E - Aluminum Hopper with Stainless Steel Body & Electric Motor
Fast-Cast 1CS6H - Aluminum Hopper with Stainless Steel Body & Gas Motor
Fast-Cast 1CS6CPH - Poly Hopper with Carbon Steel Body & Gas Motor
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FAST-CAST 550 SERIES SPREADERS
Curtis Industries Inc. LLC, 111 Higgins St., Worcester, MA 01606 TEL: [phone] FAX: [phone] For Parts and information visit us at www.Curtisindustries.net
Curtis Industries Inc. LLC, reserves the right to change product design or specifications without notice or liability.
Assembly and Owner's Manual - January 2011
1CS6E
Electric Spreader
Revised 7 February 2011

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 ►DonotattempttooperatethisSpreaderuntilyouhavereadandunderstandallwarningsandinstructions
 intheOwner’smanualandonSpreaderunit.Failure to read and follow all warnings and instructions
may lead to serious injuries or death.
 ►Foryoursafety,warningandinformationdecalshavebeenafxedtothisproducttoremindall
 operatorsofsafetyprecautions.Ifdecalsaremarked,damagedordestroyed,replacewithnewdecals
 orderedfromCurtisIndustries,LLC.
IMPORTANT: Before you Start...
1. Most accidents are preventable and caused by human error.
Exercise care and precautions to prevent the possibility of injury to operator or to others.
2. Before working with the Spreader, secure all loose tting clothing and unrestrained hair.
3. Always wear safety glasses with side shields when working metal against metal. Failure to do
so could result in serious injury to the eyes.
4. Never allow children to operate or climb on equipment.
5. Never attempt to adjust or service Spreader while engine is running.
6. Never attempt to un-jam Conveyor Chain while engine is running.
7. Do not stand behind Material Chute while Spreader is discharging.
8. Do not refuel a hot engine. Allow time to cool before refueling.
9. Never weld or grind on equipment without having a re extinguisher available.
10. Always inspect unit for defects: Broken, worn or bent parts, weakened areas on Spreader or
Mount.
11. Always shut off vehicle and power source before attempting to attach or detach or service
Spreader unit. Be sure vehicle/power source is properly braked or chocked.
12. Always make sure personnel are clear of areas of danger when using equipment.
13. Always keep hands, feet, and clothing away from power-driven parts.
14. Remember, it is the owner’s responsibility to communicate information on safe usage and
proper maintenance of all equipment.
■ NEVER enter Hopper Box while Conveyor Chain is moving.
■ DO NOT RIDE on any part of the Spreader while vehicle is in motion.
■ Disconnect & lock out Power source before adjusting or servicing.
DANGER
WARNING
MOVING PART HAZARD
TO AVOID INJURY

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IMPORTANT
■ Always check areas to be spread to be sure no hazardous conditions or substances are in the
area.
■ Never operate equipment when under the inuence of alcohol, drugs or medication that might
alter your judgement and / or reaction time.
■ Do not overll Spreader. (See decal on Spreader for ll capacities)
■ Failure to keep Conveyor Chain Links lubricated and free running can damage the Conveyor Chain,
Drive Shafts and body structure.
■ Failure to maintain Conveyor Chain or other components can void warranty.
Complete this Check List Prior to Initial Start-Up & Operation
Read and understand Curtis Owner’s & Operator’s Manual.
Read and understand Engine Manual.
Read and understand ALL Warning Decals.
Check Fuel Level.
Check Engine Oil Level.
Grease all Lubrication Points.
Oil Conveyor Chain.
Wire In-Cab Control Panel.
Coat Harness Connector Ends with Dielectric Grease.
Verify Spreader is secure in Vehicle using provided Ratchet Straps.
For Utility Vehicle applications (i.e. JD Gator, Kawasaki Mule, etc.)
Dump Body Safety Chain must be attached to secure Dump
Body & Prevent accidental release of Dump Body.
For Pickup Truck Applications make sure locking Bolts are in place
before moving vehicle.
General Maintenance Requirements
1. Wash Unit thoroughly after each use.
2. Lubricate Bearings
3. Periodically Lubricate Conveyor Chain with new or used Engine Oil.
4. Check Engine Oil every 5 hours or daily before use.
5. Change Engine Oil every 50 hours of Operation or every season.
6. Service Engine Air Filter every 100 Hours of Operation or every season.

When choosing a location
for the Control Panel, do not
position the Panel in line with
the Driver’s or Passenger’s seat
to ensure the Control Panel is
not hit accidentally.
1D. Body Safety Chain Installation
For UTV applications: A Dump
Body Safety Chain must be
attached to secure the Dump
Body and prevent the accidental
release of the Dump Body.
InstallEyeboltstoVehicleFrameandDumpBodyof
theUtilityVehicle.Usinga32"ChainandaOneLink
Connector,attachChaintotheEyeboltsmountedto
theFrameandDumpBody.SafetyChainsaretobe
usedinconjunctionwiththeHoldDownAssemblies.
AttachingaChainwillpreventanaccidentalrelease
oftheDumpBody.TheChain/Eyeboltsetupisnot
requiredforPickuptruckapplications.
Section 1. Installation Instructions
1A.TheFast-Cast550Spreaderisdesignedformounting
inthebedofmostUtilityVehicles.FourHold-Down
AssembliesareprovidedforsecuringtheSpreaderto
theVehicle.
For Pickup Truck Installation
See page 15.
1B.RemovetheTailgatecompletelyfromtheVehicleif
possible.CentertheSpreaderinthebedoftheUTV
andshifttheSpreaderasfarforwardaspossible,
butleavingenoughclearancefortheMaterialChute
installationattherear.UsingfourHoldDown
Assemblies,securetheSpreadertotheVehicle.
1C.In-Cab Control Panel Installation
ConnecttheWireTerminalEndoftheHarnessCable
totheControlPanel.Whenconnectingwires,besure
theignitionswitchisinthe'OFF'position.Mountthe
ControlPaneltotheundersideofthedashboard,
makingsuretheControlPanelisgroundedtothe
Vehicle.
Figure 1. Fast-Cast 550 Spreader Overview (UTV mounted)
Hopper Assembly
Conveyor Assembly
Engine Assembly
Discharge
Assembly
Hold-Down Assemblies
(2 per Side)
Hopper
Gate
IMPORTANT
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Sno-Pro Fast-Cast 550 Spreader
CAUTION
NOTE

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Sno-Pro Fast-Cast 550 Spreader
1D. (continued)
Failure to attach this Chain
may result in an accidental
Body Dump, damaging the
Spreader, the Utility Vehicle,
persons seated in the Vehicle,
or standing nearby.
Section 2. Operating Instructions
2A. Engine Starting and Cab Controls (Gas Motors)
Step 1.Verifythatthe'ON/OFF'Switchisinthe
 'ON/RUN'positionontheCabControlPanel.
Step 2.GotoEngineattherearofSpreader.
MovetheThrottleControltothe'FAST'
Position.
 PushPrimerBulbrmly3-5times.
 GraspRopeHandleandpullcordrapidly
tostartEngine.
(SeeEnginemanualfordetails.)
Step 3.FromtheCabControlPanel,ipthe
ConveyorSwitchtothe'ON'position.
ThiswillengagetheConveyorChainand
SpinnerDisc.
Figure 3. 1CS6E-C Electric Spreader Cab Control
2B. Electric Spreader and Cab Controls
Step 1.Verifythatthe'ON/OFF'Switchisinthe
 'ON'positionontheCabControlPanel.
 ThiswillengagetheConveyorChainand
SpinnerDisc.TheGreenIndicatorLightwill
 comeon.
Step 2.SpinSpeedControllertodesiredspeedsetting.
Step 3.Anadditionalamountofmaterialcanbe
spreadinspotsbytogglingthe'BLAST'Switch.
 TheSwitchcanalsobeheldonforincreased
 dispersalwhenneeded.
 TheYellowindicatorlightilluminateswhenever
 the'ON'switchistoggledtoindicatea3-Spin
 Burstspinisoccuringtoclearthe
 Spinner/ConveyorSystemontheSpreader.
 TheSpreaderwillthenoperateatthespeed
 settingonthedial.
 TheRedIndicatorLightilluminateswhenthe
 isoverloaded.StoptheSpreaderfunctionsand
 checktheSpreaderformaterialproblemsinthe
 Spinner/ConveyorandtheGateareawhereit
 feedsfromtheHopperbeforeresuming.
2C. Gate Height Adjustment Steps
Step 1. LoosentwoGateScrews.
Step 2.AdjustGatetodesiredheight.
Step 3.TightenGateScrews.
WARNING

2D. Material Chute Deectors
AdjusttheMaterialDeectorstonetunethe
spreadpattern.KeepallMaterialDeectorsatthe
sameangle.
Foralargerspreadpattern:RaiseDeectors.
Forasmallerspreadpattern:LowerDeectors.
Never attempt to adjust
Material Deectors while
Spreader is operating.
2E. Conveyor Chain Adjustment
TightenbothTake-UpBoltsequallyuntilslackis
goneintheConveyorChain.
After adjusting the Conveyor
Chain, verify that the Take-Up
Shaft is not at an angle.
Never attempt to adjust
Conveyor Chain while Spreader
Engine is running.
2F. Fast-Cast 550 Spreader Storage
1.)WashUnitThoroughly
2.)OilConveyorChain
3.)LubricateAllBearings
2G. Fast-Cast 550 Spreader Lubrication Requirements
2H. Fast-Cast 550 Service Requirements
Section 3. Fast-Cast 550 Spreader Drawings
Thefollowingpagesshowthedimensions,parts
andspecicationsoftheFast-Cast550Spreader.
Sno-Pro Fast-Cast 550 Spreader
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WARNING
IMPORTANT
WARNING
Location
Engine Oil
Take-Up Bearings
4 Bolt Flange Bearings
Spinner Bearings
Conveyor Chain
Lube Type
SAE 30
Bearing Grease
Bearing Grease
Bearing Grease
Engine Oil
Location
Engine Oil
Engine Oil
Engine Filter
Spark Plugs (.030 Gap)
Harness Connectors
All Bearings
Conveyor Chain
Interval
5 Hours or Daily
50 Hours or 1 Season
100 Hours or 1 Season
100 Hours or 1 Season
50 Hours or Monthly
50 Hours or Monthly
100 Hours or 1 Season
Recommend
Check
Change
Check or Change
Check or Change
Check Condition
Lubricate
Lubricate
• 5.5 Hp Honda
Vertical Shaft Engine
• 500 lbs. Capacity
• 4 to 24 ft. Spreading
Width
• Stainless Steel Body
• In-Cab Contol Panel
1CS6H
• 5.5 Hp Honda
Vertical Shaft Engine
• 500 lbs. Capacity
• 4 to 24 ft. Spreading
Width
• Carbon Steel Body
• In-Cab Contol Panel
1CS6CPH
• Electric Motor draws
less than 20 amps
• 500 lbs. Capacity
• 4 to 24 ft. Spreading
Width
• Stainless Steel Body
• In-Cab Contol Panel
1CS6CE
Options available for all Fast-Cast 550 Spreaders
• 1WC2 - Weather Cover
• 1CS6-SCR - Top Screen
• 1SM6 - Truck Bed Mount
(trucks only)
Fast-Cast 550 Spreader Models

Sno-Pro Fast-Cast 550 Spreader
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40.00
33.38
REAR VIEW
SIDE VIEWREAR VIEW
58.50
23.50
37.00
38.00
1
2
3
4
6
8
7
9
5
11
10
1CS6 Fast-Cast 550 Spreader Assembly Overview - Illustrated Parts List
1
2
3
4
5
6
7
8
9
10
11
1CS6-P1-00
1CS6-P3-00
1CS6-P3-01
1CS6-P2-03
1CS6-P2-08
1CS5-P2-09
1CS6-P1-11
1CS6-P2-06
1CS6C-P3-00
1CS6C-P3-01
1CS6C-P2-03
1CS6C-P2-08
1CS5C-P2-09
1CS6C-P1-11
1CS6C-P2-06
1CS6P-P1-00
See Page 7
1CS6-P1-12
1CS6-P1-14
Hopper Assembly
Engine Cover
Motorbed Plate
Bumper
Deflector - Fixed
Deflectors
Conveyor Assembly
Gate
Gate Guide
Spinner Cover
Lifting Eye
Item
No.
1
1
1
1
1
3
1
1
1
1
1
Qty. Description Part Number
ALUM HOPPER/SS BASE POLY HOPPER/SS BASE POLY HOPPER/CARBON STEEL BASE
®
FAST-CAST 550 Series

Sno-Pro Fast-Cast 550 Spreader
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REAR
VIEW A - A
1
14
19 17 12
5
18
TOP
A A
13
4
15
7
6
11
Side View
typical of both sides
9
8
16
3
10
2
1CS6 Drive Assembly - Illustrated Parts List
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1CS6-P3-375
1CS6-P4-02
1CS6-P4-03
1CS6-P4-04
1CS6-P4-05
1TS17-E11
1CS6-P4-06
1CS6-P4-07
1CS6-P4-08
1CS6-P4-09
1TS17-E10
1CS6-P4-11
1CS6-P4-12
1TS17-E13
1CS6-P4-14
1TS17-E104
1CS6-P4-16
1CS6-P5-03
1CS6-P2-01
3.75 HP Engine
# 40 Spinner Drive Chain
# 40 Clutch Drive Chain
Conveyor Chain
Gear Box
8 T Sprocket 1" Bore
11 T Sprocket 7/8" Bore
16 T Sprocket 1" Bore
52 T Sprocket 3" Bore
24 T Sprocket 3/4" Bore
1" Take Up Bearing
3/4" Pillow Block Bearing
1" Take Up Shaft
4 Bolt Bearing
Conveyor Belt
5/8" Take Up Bolt
Spinner Shaft Nuts
Clutch
Pillow Block Bracket
Item
No.
1
1
1
1
1
4
1
1
1
1
2
2
1
1
1
2
2
1
1
Qty.
Part
No. Description

Sno-Pro Fast-Cast 550 Spreader
9 of 18
CAB CONNECTIONS
WHITE - CONVEYOR
GREEN - GROUND
BLACK - ENGINE
WHITE - CONVEYOR
1CS6-P5-05-2
26' LONG
1CS6-P5-05-21
4' LONG
INDICATOR LIGHT
REAR VIEW OF
BLACK
GREEN
RED
12VDC BATTERY
OR POWER POINT
BY CUSTOMER
FUSE
WHITE
WHITE
CONV.
SWITCH
ENG.
SWITCH
CLUTCH
3 WIRE
GREEN GREEN
GREEN - GROUND
BLACK - ENGINE
SANDER CONNECTIONS
CONTROL PANEL
1CS6 Fast-Cast 550 Spreader Control Diagram for Gas Motor Powered Spreaders

Sno-Pro Fast-Cast 550 Spreader
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1
2
3
4
6
7
8
9
10
1CS6E-M
1CS6E-MP
1CS6E-HWK
1CS6E-HWK
1CS6E-HWK
1CS6E-HWK
1CS6E-SB
1CS6E-SA
1CS6E-H
Electric Motor
Electric Motor Mounting Plate
3/8"-16 x 3/4" Hex Bolt SS
3/8" Flat Washer SS
3/8" Split Lock Washer SS
3/8"-16 Hex Nut SS
11T Drive Sprocket
54T Sprocket
Electrical Harness
Item No.
1
1
8
8
8
1
1
1
1
Qty.Part NumberDescription
1CS6E Electric Drive Assembly - Illustrated Parts List
Spreader
Chassis
1
2
9
3
6
8
6
7
4
3
4
10

Sno-Pro Fast-Cast 550 Spreader
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1CS6E-H Electrical Harness for Electric Motor Spreaders
1CS6E-H Electrical Harness Connections for Electric Motor Spreaders
SB 50 Red
Multipole Connectors
Powerpole
Connectors
SB 50 Red
Multipole
Connectors
1CS6E-C Controller
Electric
Spreader
Motor
1 9
0
2 8
4 6
3 7
10
OVERLOAD
SPEED CONTROLLER
ON
OFF
BLAST
5
VEHICLE
BATTERY
Fuse Holder
TO
VEHICLE
GROUND
TO POSITIVE
TERMINAL
-
--
+
++
AB
C
SB 50 Red
Multipole
Connector
SB 50 Red
Multipole
Connector
SB 50 Red
Multipole
Connector
A
B
C
Powerpole
Connectors
1/4" Ring
Terminals
10 Ga Red
8 ft. Long
10 Ga Black
8 ft. Long
10 Ga Yellow
20 ft. Long
10 Ga Green
20 ft. Long
10 Ga Yellow
3 ft. Long
10 Ga Green
3 ft. Long

Sno-Pro Fast-Cast 550 Spreader
12 of 18
1CS6 Optional Pick Up Chute Assembly (includes 1SM6 Mount) - Illustrated Parts List
1
2
3
4
5
6
7
8
9
10
11
1CS6-P10-00
1TS17A-E6
1CS1P25
1CS6-P4-24
Not Orderable
Not Orderable
1CS6-P10-06
1CS6-P10-05
1CS6-P4-16
1CS6-P4-18
1CS6-P4-16
Material Chute Assembly
Material Deflector - Hinged
Material Deflector - Adjustable
Hinge
Material Deflector - Adjustable
Existing 17" Shaft
Coupling Nut - 3/4"-10 x 2-3/4"
6" Extension Stud - 3/4"-10 x 6"
3/4" Nuts & Lock Washer
Existing 14" Spinner Disc
Existing 3/4" Nut
1CS6-P10-A00
1CS6-P4-22
Material Deflector - Adjustable
1CS6-P4-24
Material Deflector - Adjustable
1CS6-P4-22
1CS6-P10-06
1CS6-P10-05
1CS6-P4-16
1CS6-P4-18
1CS6-P4-16
Item
No.
1
3
1
6
1
1
1
1
2
1
1
Qty.
Part Number
Description STAINLESS STEEL CHUTE CARBON STEEL CHUTE
NOTE: Specify which Chute type during order
6
4
9
8
7
11
Spreader Chassis
2
1
3
5
10

Sno-Pro Fast-Cast 550 Spreader
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1SM6 Optional Pickup Truck Mount - Illustrated Parts List
1SM6 Pickup Truck Mount - Illustrated Parts List
Item
No.
5
6
7
8
9
10
11
12
13
14
15
1CS6-P10-22
1CS6-P10-09
1CS6-P10-10
1CS6-P10-11
1CS6-P10-12
1CS6-P10-13
1CS6-P10-14
1CS6-P10-15
1CS6-P10-16
1CS6-P10-17
1CS6-P10-18
1/2-13 x 10" Threaded Rod
1/2-13 UNC Hex Nut
1/2" Flat Washer
1/2" Hitch Pin x 3"
Hair Pin
3/8-16 x 1-1/4" Hex Bolt
3/8-16 UNC Hex Nut
3/8" Flat Washer
#10-24 x 3/4" Bolt
#10-24 Lock Nut
#10 Flat Washer
2
8
8
2
2
4
2
6
4
4
4
Qty.
Part
No. Description
The following is a HW Kit listing and are not sold separatley. Buy replacements locally.
6
9
See Page 14
for mounting
7
10
12
12
11
10
12
10
12
10
12
5
6
7
6
7
6
7
6
7
5
8
4
4
8
2
3
1
The 1SM6 Optional Pickup Truck Mount is 2 Assemblies.
The Mount plus the Pickup Chute Assembly.
1
2
3
4
NS
1CS6-P10-20
1CS6-P10-04
1CS6-P10-01
1CS6-P10-07
1CS6-P10-A10-HW
Receiver Mount
Sill Mounting Angle
Bumper Angle
Sill Mounting Bracket
Hardware Kit
Item
No.
1
2
1
1
1
Qty.
Part
No. Description
NOTE
Item numbers 13,14 and 15
are shown on page 14.
NOTE

Sno-Pro Fast-Cast 550 Spreader
14 of 18
14
15
13
CURTIS
CU
B
B BA
B
A
B
B
A
SILL
SILL
VEHICLE BUMPER
THESE TWO SURFACES
MUST BE FLUSH
MOUNTING DETAIL
DRILLING DETAIL
1/4" DIA.
1/4" DIA.
1/2" DIA.
TRUCK BED
TRUCK BED
3
4
1SM6 - Sill Angle Mounting Diagram
See Parts listing on Page 13.
NOTE

Sno-Pro Fast-Cast 550 Spreader
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1CS6 Fast-Cast 550 Spreader - Recommended Installation For Pickup Truck Applications
Eyebolts may be mounted to Truck bed, or existing Bed Hooks may be used.
FAST-CAST 550 Series
Turnbuckle
with Hook
Straps
Tiedown
Safety Cable
Eyebolts
TOP VIEW
SIDE VIEW
Hook
1. Insert Cable through the two Eyebolts at the front of Hopper.
2. Attach Hook to Tiedown and insert Cable through the loop in the Hook.
3. Tighten the Cable Clamp and cut excess Cable off.
4. Adjust the tension of the Cable by turning the Turnbuckle - Do Not Overtighten.
NOTE

Sno-Pro Fast-Cast 550 Spreader
16 of 18
1
3
2
Mark and drill hole
in Lifting Eye
for 1/4" Fastener
1
2
3
1CS6-P10-32
1CS6-P10-33
1CS6-P10-34
Screen - 550 Mini
1/4-20 x 3/4" HHCS
1/4-20 Hex Nut
Item
No.
1
1
1
Qty.
Part
No. Description
1CS6-SCR Fast-Cast 550 Spreader Screen Option - Illustrated Parts List

Sno-Pro Fast-Cast 550 Spreader
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Engine will not start
Engine will not shut off
Engine smokes while running
General Engine questions
Not enough material being spread
Too much material being spread
Conveyor chain has too much slack
Take-up bolts have no adjustment left
Conveyor Chain does not move
Spinner Disc does not turn
Spinner Disc vanes wear early
On/Off Switch on Control Panel
in off position
Fuel Tank empty
Water in fuel
Loose wiring connection
Bad or missing ground at Control Panel
Clogged Air Filter
Overfilled oil level in engine
Gate not adjusted properly
Gate not adjusted properly
Take-up Bearings out of adjustment
Conveyor Chain has stretched
Debris or frozen material stuck in
Conveyor Chain
No power to Electrical Clutch
Loose connection between Shaft
& Disc
Suspect material
Put On/Off Switch in ON position
Add fuel
Drain fuel tank, add fresh fuel
Visually inspect Harness connections
Ground Control Panel to vehicle
Clean & replace Air Filter
Check Engine oil level
Refer to Engine Owners Manual
Open Gate for desired amount of material
Close Gate for desired amount of material
Adjust Take-up Bolts at front of Spreader.
Tighten Bolts to reduce slack.
Loosen Take-up Bolts completely.
Remove Links from Conveyor Chain.
Re-adjust Take-up Bolts.
Dislodge material from Conveyor Chain
Verify Electric Switch is getting power
Check and inspect Harness connections
Verify connections at Electric Clutch.
Tighten mounting Nuts on Shaft
Check material being spread
for rocks
Engine/Electrical Symptom Possible Problem Solution
Conveyor Symptom Possible Problem Solution
Spinner Symptom Possible Problem Solution
Fast-Cast 550 Spreader Troubleshooting Chart

Sno-Pro Fast-Cast 550 Spreader
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LIMITED WARRANTY
Curtis warrants that Products sold to Customer shall be free from defects in material and
workmanship under normal use and service for one (1) year from the date of shipment.
IN NO EVENT SHALL CURTIS BE LIABLE FOR LOSS OF PROFITS OR INCIDENTAL,
INDIRECT, SPECIAL, CONSEQUENTIAL OR OTHER SIMILAR DAMAGES ARISING OUT OF
ANY SALE OF PRODUCT OR FROM DEFECTIVE PRODUCT.
This limited warranty shall automatically terminate if any product has been improperly installed,
maintained or operated or used for a purpose for which it was not designed. The limited warranty
does not cover Product which has been altered or parts which are expendable by their nature
(e.g. springs, nuts, bolts, pins, hoses, etc.).
In the event that a Product is defective, Curtis, at its option, will correct such defect at its expense
upon delivery of the Product to Curtis FOB, its Worcester, Massachusetts facility, or refund that
portion of the purchase price allocatable to the defective Product. The remedy contained in the
preceding sentence will be the sole and exclusive remedy against Curtis.
EXCEPT AS SPECIFICALLY PROVIDED IN THIS DOCUMENT, THERE ARE NO OTHER
WARRANTIES EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE.
From all of us at Curtis, Thank You for choosing our products!
Notes: