Vogal SPREADMAX EX120 User manual

SPREADMAX EX120
1
Phone 0800 4 VOGAL (0800 486 425)
E: [e-mail] W: www.rataindustries.co.nz
DOUBLE YOUR SPREADER WARRANTY TO TWO YEARS
By going online to: rataindustries.co.nz/register-product
RATA INDUSTRIES GROUP LTD
PO BOX 2032
WASHDYKE
NEW ZEALAND 7941
ACQUISITION AND WARRANTY
On delivery of your spreader carefully check for transit damage and report any defects immediately.
The commencement of warranty is based on the purchase date of your machine, provided you are
registered with Rata Industries within 14 days of the purchase date. Warranty claims will only be
processed upon receipt of proof of purchase and warranty registration within 14 days.
If you wish you may also complete the following and post to the address shown.
MODEL
SPREADMAX EX120
SERIAL NUMBER
OWNER
NAME
ADDRESS
EMAIL
PHONE
PURCHASE DATE
DEALER
COMPANY NAME
SIGNATURE
I, the new owner of the above product, accept the above details are correct and that I
have received sufficient training to operate the machine safely and correctly
OWNER SIGNATURE
Lifestyle Block Dairy Farm Drystock Orchard/Vineyard
How did you hear of Vogal?

SPREADMAX EX120
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Phone 0800 4 VOGAL (0800 486 425)
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CHECKLIST FOR VOGAL WHOLEGOODS
Model Spreadmax EX120 Serial Number
Pre dispatch Pre Delivery
Manufacturer Dealer
All Bolts Tight
Drive Engagement Greased & Aligned Correctly
Oil Level Correct In Gear Box(s)
Operators Manual Attached to Machine
Checked and Test Run
Alignment of Agitator is Correct
Spinner Disc Spins Freely
Signed off by: Signed off by:
Vogal Dispatcher Date Dealer Dispatcher Date
Installation Check
Acquisition Warranty (p.t.o) completed and returned to Vogal
Drive Shaft Correct Length for Tractor
PTO Speed Correct for Machine
Signed off by:
Dealer Deliverer Date

SPREADMAX EX120
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Phone 0800 4 VOGAL (0800 486 425)
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SPREADMAX EX120
Operation Maintenance
& Parts Manual
Rata Industries
Ferrier Rd
Winchester
South Island
New Zealand
Phone 0800 4 VOGAL (0800 486 425)
E: [email protected].nz W: www.rataindustries.co.nz

SPREADMAX EX120
4
Phone 0800 4 VOGAL (0800 486 425)
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DEAR CUSTOMER
Rata Industries would like to take this opportunity to welcome you as the new owner of a Vogal Spreader.
We want your spreader to be the most efficient and reliable piece of equipment you have. This manual has
been produced to assist in the correct operation, maintenance and care of your machine.
The safe operation and maintenance of your spreader is very important to prevent any personal injury
and/or damage. Read and fully understand the following instructions before using your machine or
carrying out any maintenance.
WARRANTY
Rata Industries warrants new products sold by it, to be free from defects in material and workmanship for
a period of 12 months after the date of purchase to the initial user. This warranty is for the replacement or
repair of any part found to be defective during the warranty period. This warranty only applies to new
Vogal products.
If the product is purchased for commercial use or hire gain, then the warranty is reduced to three months.
Should the product fail as a result of a fault in material or sub-standard workmanship by the manufacturer
within the warranty period then Rata Industries will agree to repair this product subject to the conditions
of this warranty.
This warranty excludes any transport costs or damage and excludes all normal maintenance costs.
Rata Industries will not pay for mileage, freight, courier costs, oil, grease or any other expendable
materials.
As the use of the Vogal product is outside our control, Rata Industries accepts no liability for lost earnings
or down time directly or indirectly caused by the machines performance.
Replacement parts provided under the terms of this warranty are covered for the remainder of the
warranty period applicable to the product in which they were installed as if such parts were original
components of that product.
No warranty work is to be started without first getting approval and following the correct warranty
procedures as set out by Rata Industries. Rata Industries will not under any circumstances pay for or
repair any damage caused by misuse or neglect of any machine.
All warranty issues and claims are totally at the discretion of Rata Industries.
Warranty Exclusions: loose bolts and screws including worn holes for the same, belts, tyres, blades, PTO
shafts, disc bearings and hydraulic hoses, these parts are generally not covered by this warranty.
DELIVERY
The machine is delivered fully assembled, however, before use carefully check the entire machine for
transit damage and report any problems immediately.
Rata Industries thanks you for buying our product.
We are sure you will be impressed!

SPREADMAX EX120
5
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GENERAL
Spreadmax fertiliser spreaders have been designed to spread general Granulated fertilisers, Urea, Grass
seed, and particularly Causemag, plus other similar products. The wide wheel base and strong frame
design of the Spreadmax Fertiliser ensure safety and stability when towed behind four wheeled ATV’s.
CAPACITY AND DIMENSIONS
Model
Hopper
Capacity
(Litres)
Hopper
Capacity
(Kg)
Wheel Size
Gearbox
Oil Type
Gearbox
Oil
Capacity
(Litres)
Max Road
Speed with
Spinner
UNENGAGED
Track
Width of
Machine
Spreadmax EX120
120
200
16x6.50-8
EP 90
0.5
30kpH
1500mm
SAFETY INSTRUCTIONS
WARNINGS AND CAUTIONS
1. Throughout this manual the word WARNING is used to alert the operator and others to the risk of
personal injury during the operation of the equipment. CAUTION indicates the possibility of damage
to the machine.
2. Carefully read and take note of the following warnings before attempting to tow or operate the
spreader.
Warning: Ensure the spreader tow hitch is in good repair and fit for towing.
Warning: Check that all moving parts are in good repair and that all the fasteners are correctly
tightened.
Warning: Never allow any person to ride on the spreader.
Warning: Never tow the spreader with the spinner drive engaged at a speed greater than 20kpH.
NOTE Maximum towing speed with the drive DISENGAGED is 30kpH.
Warning: Do not exceed the maximum weight/capacity specified by the manufacturer of the towing
vehicle.
Warning: Foreign objects can cause extensive damage to the machine and result in injury to the
operator. Make sure that the contents of the hopper are clean and free of debris and foreign
objects before use.
Warning: Before using the spreader the operator should ensure that this manual is read and fully
understood.

SPREADMAX EX120
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INSTALLATION
PRE-START CHECKS
1. Ensure the towball on the vehicle is compatible with the spreader. The spreader is designed to
accept a 1-7/8” diameter towball.
2. Check the operation of all controls (A).
3. Ensure the ride height is correctly set for the ATV towing the spreader (B).
4. Check that the tyre pressure (C) 10psi minimum to 25psi maximum dependant on load size. Check
the condition of the tyres. Look for signs of wear, cuts and impact damage.
5. Check the free operation of the shutter lever (A).
6. Check the condition of the hopper and lid (D).
7. Check that all grease points have been greased.
8. Check the gearbox for oil leaks, if an oil leak is evident do not use the spreader and carry out
repairs immediately.
9. Check that the agitator is movable, free from debris and well-greased.
A
B
C
D

SPREADMAX EX120
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INSTALLATION
OPERATING
1. Once securely connected the spreader is operated fully from the ATV.
2. Before filling the hopper, set the flow from the hopper by moving the pointer (A) to the setting
required (B) and locking in place with the tri knob (C).
3. Place the shutter lever (D) in the zero position and fill the hopper with the material to be spread.
4. Drive to the area requiring the fertiliser, move the drive handle (E) to the IN position gently moving
forward at the same time, move the shutter lever (D) to the open position.
5. To ensure the correct spread pattern and angle of spread, the spreader must be horizontal to the
ground. To achieve this, the vertical link on the tow bar is adjustable.
To adjust the vertical link, remove the retaining bolt (A), move the tow bar (B) up or down to achieve the
correct angle, insert the retaining bolt and secure.
A
B
C
D
E
A
B

SPREADMAX EX120
8
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CALIBRATION
To precisely calibrate the spreader carefully read and perform the following instructions.
1. Place a measured amount of fertiliser in the hopper e.g. 10kg (A).
2. Choose an aperture setting to suit the rate required for the type of fertiliser being used, e.g. Setting
6 (B).
3. Obtain the desired travel speed (12 to 15kpH) and open the aperture to preset setting 6, e.g. 200
metres (C).
NOTE Maintain a constant speed and coverage width, e.g. 8 metres (D).
4. Check the effective spread coverage width, e.g. 8 metres (D).
5. Measure the amount of fertiliser left in the hopper, e.g. 4kg (E).
6. Then perform the following calculations:-
Measured amount of fertiliser initially loaded in hopper (A) 10kg
Deduct any remaining fertiliser 4kg
Balance used 6kg
Multiply width of spread (D) 8 metres
By the metres travelled (C) x 200 metres
=1,600sq metres
Divide 10,000by the answer (1,600) 10,000 / 1,600 = 6.30
Multiply the sum (6.30) by the test quantity used (B) 6kg(B) x 6.30 = 37.80kg
The figure achieved is the sowing rate per hectare at the constant speed selected for the test.
7. Due to the variations of seeds and fertiliser types, it is recommended the test be carried out for
each product being used
8. Record all results to ensure accurate speed rates for future reference and minimal wastage.
CALIBRATION SETTINGS
Calibrated at a speed of 15kpH (kg/ha)
Setting
1
2
3
4
5
6
Urea
-
11.00
27.50
482.50
63.30
82.50
Super
-
19.30
44.00
77.00
112.80
140.30
DAP
-
19.30
35.80
57.80
79.80
104.50
Calibrated at a speed of 20kpH (kg/ha)
Setting
1
2
3
4
5
6
Urea
-
7.50
20.00
32.50
50.00
62.50
Super
-
20.00
42.50
62.50
82.50
102.50
DAP
-
10.00
25.00
40.00
60.00
75.00
NOTE These calibrations are a guide only and should be checked to confirm accuracy.

SPREADMAX EX120
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Phone 0800 4 VOGAL (0800 486 425)
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MAINTENANCE
1. Maintenance should be undertaken regularly, good maintenance extends the life of the
spreader.
2. Check the wheel bearings for play and pack with grease
every six months.
3. Open the aperture and clean around the aperture
blades and holes.
4. Periodically remove the agitator by removing the
retaining pin (A) located under the hopper.
5. Lift the agitator, clear of the shaft and remove any
residue, grease and replace the agitator. Ensure the
retaining pin is refitted and held in place by the spring
clip.
6. Check the condition of the engagement mechanism (B)
and grease daily. Use the following procedure, firstly
engage the drive, and then pump grease into the
grease point.
7. Check the condition of the drive engagement lever and
the plastic liner tube (C).
8. Check the oil level in the gearbox. To check, turn the
spreader on its side, remove the filler plug located in
the base, check that the oil is level with the rim of the
hole, top up if necessary.
9. Change the gearbox oil (EP 90) every six months with normal use, or every three months under
extreme conditions. The quantity of oil required is 300ml.
A
C
B

SPREADMAX EX120
10
Phone 0800 4 VOGAL (0800 486 425)
E: [e-mail] W: www.rataindustries.co.nz
REPLACEMENT PARTS
1. To order replacement parts please quote the spreader type and serial number.
2. The serial number is located on the spreader tow bar as shown below
3. The following pages detail the replacement parts available.
Serial Number

SPREADMAX EX120
11
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SPREADMAX EX120 PARTS LIST
9
5
13
9
11
2
16
17
10
12
23
24
20
6
28
27
8
19
14
7
1
15

SPREADMAX EX120
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SPREADMAX EX120 PARTS LIST
21
4
26
25
22
3
2

SPREADMAX EX120
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SPREADMAX EX120 PARTS LIST
Item
Part No.
Description
Qty
Notes
13
SP100-001
Main Frame
1
15
SP100-008
Agitator
1
16
SP100-010
Towbar
1
17
SP100-011
Towbar Adjuster
1
18
SP100-014
Drive Operating Lever
1
25
SP100-030
Shutter Lever Extension
1
SP100-033
Drive Engage Liner Tube
1
SP100-034
Drive Axle Key
1
21
SP100-035
Pointer
1
22
SP100-036
Index Box
1
23
SP100-037
Hopper Brace LH
1
24
SP100-037a
Hopper Brace RH
1
SP100-038
Front Hopper Bracket
1
SP100-041
Hopper Cross Stay
1
SP100-112
Shutter Lever
1
26
SP100-113
Drive Handle
1
27
SP102-004
Spinner Disc
1
28
SP102-005
Spinner Fin
6
SP136-029
Towbar Bush Liner
1
14
SP100-007
Drive Axle
1
19
SP100-015
Drive Slider
1
20
SP100-016
Drive Stub
1
1901
Shaft Guard (trailed spreader)
2
5
1800
Hopper & Lid Yellow
1
6
1810
Spinner Shield Blue
1
8
2121
Gearbox RV010
1
1944
Shutter Plate
1
9
2186
Non-Drive Wheel 16x650-8
1
10
2187
Drive Wheel 16x650-8
1
2801
Hub Cap
2
1226
Coupling WBB 2000 1 7/8
1
7
1838
Bearing Housing
2
1845
Drive Axle Bearing
2
1
1093
D Pin
1
1094
Spring
1
2
1644
Grip Handle 22mm
1
1645
Grip Handle 25mm
1
3
1651
Tri Knob Female 8mm
1
1679
Felt Washer
1
1583
Agitator Bush
1

SPREADMAX EX120
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SPREADMAX EX120 PARTS LIST
Item
Part No.
Description
Qty
Notes
4150
M6 Nut S/S
12
4152
M6 Nut Nyloc Zinc
2
4156
M6x16 Bolt Zinc
2
4157
M6x16 Coach Bolt S/S
12
4187
M6 Washer Spring S/S
12
4192
M6 Washer (12x1) S/S
12
4254
M8 Nut Nyloc Zinc
3
4258
M8x16 Bolt S/S
3
4266
M8x30 Bolt Zinc
2
4272
M8x50 Bolt Zinc
1
4280
M8 Washer Spring S/S
3
4284
M8 Washer (16x1.2) S/S
3
4286
M8 Washer (19x1.6)
1
4359
M10x30 Bolt & Nut Galv
1
4363
M10x35 Bolt & Nut Galv
2
4365
M10x35 Bolt Zinc
2
4375
M10x55 Bolt Zinc
2
4378
M10x65 Bolt Zinc
1
4379
M10x70 Bolt Zinc
2
4384
M10x120 Bolt Zinc
4
4390
M10 Washer Spring Galv
3
4395
M10 Washer Square Galv (50x50x3)
1
4396
M10 Washer (21x1) Zinc
2
4399
M10 Washer (24x3) HD Zinc
5
4453
M12 Nut Nyloc Zinc
12
4458
M12x25 Bolt Zinc
4
4462
M12x30 Bolt Zinc
2
4465
M12x35 Bolt Zinc
2
4468
M12x40 Bolt Zinc
4
4499
M12 Washer (28x3) HD Zinc
4
4655
M16 Nut Nyloc Zinc
2
4684
M16x180 Bolt & Nut Galv
1
4688
M16 Washer Spring Zinc
1
4690
M16 Washer (35x3) HD Black
2
5008
Rivet 6-10 73 ASL
11
5042S/S
Circlip 45mm External S/Steel
1
5049
Grease Nipple M10x1.0 Straight
1
4
1746
Decal 200/400 Shutter Numbers
1
12
2806
Decal Silver Graph Set
1
3011
Decal "EX120"
1