Snorkel A38E Quick start guide

A38E PARTS MANUAL S/N
00715 AND AFTER

GENERAL INFORMATION
FRONT_PAGE_A38E_AUG2018 1-1
INTRODUCTION & SPECIFICATION 1-2
MACHINE PREPARATION 1-3
REPAIR PARTS
FINAL ASSEMBLY 2-1
CHASSIS ASSEMBLY A38E 2-2
PG PART ASSEMBLY, A38E 2-3
BOOMS & POSTS ASSEMBLY 2-4
CAGE HYDRAULIC ROTATOR ASSEMBLY 2-5
WHEEL HUB ASSEMBLY 2-6
DRIVE REDUCTION GEARBOX ASSEMBLY 2-7
TRACTION MOTOR ASSEMBLY -- SERIAL BREAK: (SN:006001 - 006204 / 006800 - Current) 2-8
REAR & FRONT WHEEL KIT (NON MARKING) 2-9
SLEW MOTOR, WORM DRIVE UNIT & SLEW BEARING ASSEMBLY 2-10
DECAL KIT ENGLISH (ANSI) 2-11
DECAL KIT INTERNATIONAL (CE) 2-12
CONTACT SNORKEL 2-13
HYDRAULICS
HOSE KIT 3-1
HOSE KIT ADDITIONAL 3-2
LOWER LIFT CYLINDER 3-3
UPPER LIFT CYLINDER ASSEMBLY 3-4
TELESCOPIC CYLINDER ASSEMBLY 3-5
STEERING CYLINDER ASSEMBLY 3-6
MASTER/SLAVE CYLINDER ASSEMBLY 3-7
PLATFORM ROTATE CYLINDER ASSEMBLY 3-8
MOTOR/PUMP ASSEMBLY 3-9
MANIFOLD BLOCK ASSEMBLY (Hydraulic Platform Rotate) 3-10
ELECTRICAL
A38E LOWER CONTROL BOX ASSEMBLY (CE/ASSY) (Harnesses are not part of this assembly) 4-1
UPPER CONTROL BOX ASSEMBLY ANSI/CE (Hydraulic Platform Rotate) 4-2
CABLES & ELECTRICAL COMPONENT LEGEND 4-3
OPTIONS
OPTION LIST 5-1
OPTION SNORKEL GUARD 5-2
ADDITIONAL OPTIONS, A38E 5-3
MAINTENANCE
A38E_MAINTENANCE 6-1
TROUBLESHOOTING 6-2
SCHEMATICS

SCHEMATICS 7-1
Appendix A:Pages Index A
Appendix B:Parts Index B

PARTS AND SERVICE
AUG 2018
Serial Number 01-00715 +
Part number 514252-201

The aerial platform is not electrically insulated. Death or serious injury will result from contact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.
NEVER get closer than the minimum distance recommended by your National Regulations.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, boom structure, or any part of the aerial platform contacts a high-voltage electrical
conductor, the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
If an aerial platform is in contact with an energized conductor the platform operator must warn ground
personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, scissors structure, or any part of
the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate
danger of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing
that death or serious injury can result from contact with an energized conductor.
© Snorkel – all rights reserved
California
Proposition 65 Warning
Battery posts, terminals and related accessories contain lead
and lead components, chemicals known to the State of California
to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.

A38E – 514252-201 i
General Information
About This Manual
This manual covers A38E aerial platforms. Information
is included for machines that have been manufactured
to conform to all applicable requirements of the following
organizations:
yAmerican National Standards Institute (ANSI)
yCanadian Standards Association (CSA)
yEuropean Committee for Standardization (CE)
yAustralian Standards (AS) certication
Part pages include a drawing and a bill of material.
The bill of material lists the item number that is on the
drawing, the Snorkel part number, quantity used and a
description of the item.
Some callouts in the drawings may have a balloon with
two numbers. The top number is the item number and
the bottom number is the quantity of the item at that
location.
While Snorkel has attempted in every way to conrm that
all information in this manual is correct, improvements
are being constantly made to the machine that may not
be reected in this manual.
If you nd information in this manual that is not correct
or is confusing, you are urged to report your ndings to
Snorkel for our evaluation. Your input is important to us
and will be used in future printings of this manual.
This machine is covered by a limited warranty that spe-
cically identies items warrantied by Snorkel and those
items covered by original manufacturer's warranty. A
copy of the Snorkel Limited Warranty is located on the
inside of the back cover of this manual.
Repairs and Maintenance
Every person who maintains, inspects, tests or repairs
the machine must be qualied and authorized to do so.
Caution
Do not modify this aerial platform without prior
written consent of Snorkel Engineering Department.
Modication may void the warranty, adversely affect
stability or affect the operational characteristics of
the aerial platform.
Abbreviations
The following abbreviations may be used in this manual.
AC alternating current
ANSI American National Standards Institute
AR as required
CCA cold cranking amps
cm centimeter
DC direct current
ft feet
GFCI ground fault circuit interruptor
in inch
lbs pounds
mm millimeter
no number
NPT national pipe thread
psi pounds per square inch
qty quantity
rpm revolutions per minute
UL Underwriters Laboratories Inc.
Additional Information
All correspondence relative to this machine, such as eld
reports, discrepancy reports, requests for information,
etc., should be directed to:
Snorkel North America
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Snorkel Europe
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
http://www.snorkellifts.com

A38E – 514252-201
A38E Work Platform
When contacting Snorkel for service or parts information, sure to include the MODEL and SERIAL
NUMBERS from the equipment nameplate.
The Serial Number of the Work Platform is also stamped on the inside of the Chassis, close to the Steering Cylinder.
The A38E work platform meets and exceeds the requirements of both:
En280:2013+A1:2015 and ANSI A92.5 (1992)
SERVICE & PARTS
MANUAL
A38E
Aerial Work Platform
Nameplate
The Serial Number of the Work
Platform is also stamped on the
inside of the Chassis, close to the
Steering Cylinder.

A38E – 514252-201
ii
Left Side Front
Right Side Rear
Boom
Structure Platform
Guardrails
Chassis
Upper
Controls
Entry
Bar
Battery Tray
Drive and Steer
Wheels
Groundstrap
Tie-Down/Lifting
Lugs
Electrical
Power Outlet (Optional)
Hydraulic Tray
Pump/Reservoir/Fluid Filter
Freewheeling
Brake Release
Valve
Entry
Step
Toeboards
Lower
Controls Operator’s
Manual
Battery Charger
LED Charge Indicators
Tie-Down/Lifting
Lugs
Emergency Lowering Lever
Serial
Number
Battery
Disconnect
Battery
Charger
Receptacle
Battery Tray Freewheeling
Brake Release
Valve
Component Identification

A38E – 514252-201
iii
Service and Parts Information
Ordering Parts
When placing an order for service or repair parts, please
have the following machine information readily available.
yModel number
ySerial number
ySnorkel part number
yDescription of part
yQuantity of parts required
yYour purchase order number
yAddress for order to ship to
yThe desired shipment method
If ordering parts off-line, the parts order form on the
following page may be mailed or faxed to the attention
of the Parts Department at the following location:
Snorkel North America
P.O. Box 1160
St. Joseph, MO 64502-1160 USA
Phone: [phone]
Parts Fax: [phone]
Snorkel Europe
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9DA
Phone: [phone]
Parts Fax: [phone]
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is accessible from the following Internet location:
http://www.snorkellifts.com
CE Compliance
All users and service personnel using or working on the
aerial platform must read, understand and comply with
all applicable regulations. Refer back the the Operators
Manual for more information on safe use.
The A38E work platform meets and exceeds the require-
ments of En280:2013+A1:2015
ANSI and OSHA Compliance
All owners,users of the aerial platform must read, un-
derstand and comply with all applicable regulations.
Ultimate compliance to OSHA regulations is the respon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities
of all personnel who may be involved with the aerial
platform. A reprint of the “Manual of Responsibilities
for Dealers, Owners, Users, Operators, Lessors and
Lessees of ANSI A92.5 (1992) Self-Propelled Elevating
Work Platforms” is available from Snorkel dealers or
from the factory upon request.
Copies are also available from:
Scaffold Industry Association, Inc.
P.O. Box 20574
Phoenix, AZ 85036-0574 USA
Manuals
Manuals are available from Snorkel to support any of
the machines that we produce.
The specic manuals for A38E aerial platforms are as
follows:
A38E Operator’s Manual ANSI / CE
Snorkel part number – 514252-001-EN
S3219E Repair Parts Manual
Snorkel part number – 514252-201-EN
ANSI Manual of Responsibilities
ANSI A92.5 (1992)
Snorkel part number – TBA
Machine Information
Model Number:
Serial Number:
Date of Purchase:
Purchased From:
Snorkel Dealer or Distributor:

Parts Order Form
Date:
Company:
Address:
Contact Name:
Phone Number:
Fax Number:
Account Number:
Purchase Order Number:
Model Number:
Serial Number:
Ship To:
Shipping Method:
Part Number Description Quantity
Note: Backordered parts will be shipped as soon as available using the same shipping method as the original
order unless otherwise indicated below.
Ship complete order only. Do not backorder parts.
Ship all available parts and disposition of backordered parts.
Other instructions as specied:
Fill out completely and fax attention Parts Department to:
Snorkel USA 1-785-989-3077
Snorkel Europe [phone]
iv

Introduction & Specications Section
1.0
A38E Work Platform Page 3
1.0 Introduction
PURPOSE
The purpose of this Service & Parts Manual is to
provide instructions and illustrations for the operation
and maintenance of the A38E Work Platform
manufactured by Snorkel (See Figure 1-1).
SCOPE
The manual includes the procedures and
responsibilities which must be strictly adhered to
for proper operation, maintenance, adjustment, and
repair of this product. The Maintenance Section
further covers preventative maintenance and trouble
shooting.
1.1 General Information
The A38E is a quickly deployable self propelled
aerial work platform, designed to raise two operators
with hand tools to a work height of up to 13.45 m
(44.12 ft.) i.e. a platform oor height of 11.45 m
(37.56 ft.). It is designed to provide mobility with the
Platform in the raised or lowered position, although
travel with the Platform raised is limited to a low
speed. The boom assembly and telescope functions
are operated by a hydraulic pump driven by a DC
electric motor. Two DC electric traction motors
coupled to two braked gearboxes regulate the drive
function.
PLATFORM
The platform is large enough for two operators and
has a free-draining perforated oor with 150 mm (5.9
inches) toeboards. Hand rails are constructed from
steel tubing and a safety drop-bar is provided at the
entrance. Safety harness anchor points are also
tted in the oor of the platform. The primary Control
Box is tted permanently within this platform.
AW A R N I N G A
DO NOT begin using the machine until the
platform entrance drop bar is in the fully lowered
position.
CONTROL BOX
The control box is permanently tted at the front
centre of the platform. It features a Joystick which
will provide proportional control for raising or
lowering either of the two booms, extending or
retracting the Telescopic Boom, rotating (slewing)
the entire Booms, Platform (if Platform Rotate tted)
& Posts Assembly or driving. A safety feature which
is incorporated into the Joystick’s operation is the
Interlock Switch. This must be activated at all times
while operation is required. This allows for one-
handed operation. A complete explanation of control
functions can be found in Section 3.
ELEVATING ASSEMBLY
The platform is raised and lowered by a combination
of two steel lift booms and one telescopic boom,
each of which is operated by a hydraulic cylinder
which in turn is actuated by hydraulic power from the
motor driven pump. Solenoid operated valves control
to which cylinder the hydraulic oil is directed. Each
cylinder features an integral holding valve to prevent
uncontrolled descent in the case of a hose burst.
ROTATION GEAR
The Booms & Posts Assembly can be rotated to
provide up to 5.6 m (18.4 ft.) of side outreach,
measured from the centreline of rotation to the front
of the Platform. This is done by means of an integral
hydraulic motor driving a Worm Drive Unit, around a
large diameter Slew Gear.
Figure 1-1: A38E Work Platform
16
2
7
4
3
5
1. Platform
2. Elevating Assembly
3. Chassis
4. Power Module
5. Control Module
6. Platform Control Box
7. Lower Control Box

Page 4 A38E Work Platform
Section
1.1 Introduction & Specications
DRIVE & STEER SYSTEMS
The A38E Work Platform is restricted to low speed
drive when the Platform is raised above the Boom
Rest Limit Switch. The Traction controller controls
the application of drive from the Joystick by means
of two Traction Motors, which are assembled to the
drive wheels via a Drive Reduction Gearbox.
Steering of the A38E Work Platform is controlled by
the P600, which controls the signals activating a
double acting cylinder. An Operator can Steer left or
right by depressing the Rocker Switches on top of
the Joystick, while activating the Interlock Switch.
POWER SYSTEM
The power system incorporates eight 6V batteries
driving the drive traction motors, or the 4kW (5.4HP)
electric motor which in turn drives the hydraulic
pump. The application of this hydraulic pressure is
performed by the Control System.
CONTROL SYSTEM
The machine is provided with fully proportional
controls by means of the interaction between
a P600, electronic motor controller and a
proportional joystick. The P600 and motor controller
regulate the drive motor/pump speed and hence the
ow of oil reaching the cylinders, the Worm Drive
Unit or the Drive Reduction Gearbox. It regulates
the direction of ow of the hydraulic oil via the
solenoid valves located on the manifold block, and
it also monitors the operation of all switches on the
machine via the machine harness system.
The motor control units are located, in the left hand
chassis module. The manifold block is located on the
hydraulic tank. This is accessible by removing the
main cover.
CHASSIS
The chassis is a structural frame designed to support
all the components of the A38E Work Platform.
A38E PURPOSE & LIMITATIONS
The purpose of the A38E work platform is to provide
a quickly deployable variable height work platform.
It is capable of lifting two people with work tools
up to an upper limit of 215 kg (ANSI 475 lbs) in
total. The unit will provide the ability to reach over
obstacles but must be used on rm level ground.
See Specication table on page 1-3.
The platform must only be used on rm level or
slightly uneven ground capable of supporting the
maximum load generated under the four wheels. Do
not use on soft or severely sloping ground.
ADANGER A
NOTE: It should be recognised that if the tilt
switch senses a degree of slope greater than
3º the elevating circuits will lockout and sound
a warning alarm. The Emergency Override
should then be used, to lower the Elevating
Assembly.
SNORKEL GUARD™
The Snorkel Guard™ is a secondary guarding
solution which offers an additional level of protection
for the operator at the upper controls. All A38E
Machines manufactured after SN 01-xxxx00715, are
equipped with Snorkel Guard™.
The simple, mechanical system features a spring-
loaded rail that sits above the upper control panel
which cuts out machine operations when com-
pressed, for example, in the case of the operator
being involuntarily pushed against the controls.
A blue beacon on the Chassis will also ash to indi-
cate the Snorkel Guard has been activated.
SNORKEL GUARD OVERRIDE
SWITCH
When the Snorkel Guard system is activated, the
Snorkel Guard override switch can be used to
override the system to operate Upper and Lower
Boom descent functions. The switch is spring
returned to the normal operation position.
• Hold the switch upward to override the Snorkel
Guard System.
•Release the switch to the downward position to
resume normal machine operation.

Introduction & Specications Section
1.2
A38E Work Platform Page 5
1.2 Specications
Table 1-1: Specications
ITEM METRIC IMPERIAL (ANSI)
Duty Cycle 45% of 8 hour shift 45% of 8 hour shift
Platform Size 0.69 m x 1.11 m (inside gaurdrails) 2.26 ft x 3.6 ft (inside gaurdrails)
Max. Platform Capacity 215 kg 475 lbs
Indoors 2 People 2 People
Outdoors 1 Person 1 Person
Height
Maximum Working Height
Maximum Platform Height
Min. Platform Floor Height
13.45 m
11.45 m
0.65 m
44.12 ft
37.56 ft
2.13ft
Max. Working Outreach 6.10 m 20.00 ft
Platform Height At
Maximum Outreach 5.40 m 17.72 ft
Stowed Dimensions
Length
Width
Height
4.04 m
1.50 m
2.00 m
13.25 ft
4.92 ft
6.56 ft
Ground Clearance 0.12 m 0.39 ft
Wheel Base x Gauge 2.00 m x 1.27 m 6.56 ft x 4.16 ft
Rotation 362 degrees non-continuous 362 degrees non-continuous
Unloaded Weight 3,795 kg 8,366 lbs
With Load/ Max Weight 4,010 kg 8,841 lbs
Drive Speed Stowed 0 - 4 km/h 0 - 2.49 mph
Drive Speed Elevated 0 - 0.65 km/h 0 - 0.04 mph
Maximum Gradeability 36% 36%
Inside Turning Radius 1.12 m 3.6 ft
Outside Turning Radius 2.40 m 7.87 ft
Power Source 48V DC 4kW, 8 X 6V 210Ah Batteries 48V DC 5.4HP, 8 X 6V 210Ah Batteries
System Voltage Control 12V 12V
Battery Charger Auto Dual AC input 100-240V ~ 50/60Hz 15A
Output 48V, 35A
(Auto Dual AC input 100-240V ~ 50/60Hz 15A)
Output 48V, 35A
Hydraulic Oil Tank Capacity 25 Litres 6.5 Gallons US
Max. Hydraulic Pressure 145 bar 2105 psi
Hydraulic Oil Grade ISO #46 ISO #46
Cylinder Types
2 Double Acting Lift Cylinders With Lock
Valves And Manual Emergency Lowering
Facility.
1 Double ActingTelescopic Cylinder
1 Double Acting Plat. Rotate Cylinder
2 Double Acting Lift Cylinders With Lock
Valves And Manual Emergency Lowering
Facility.
1 Double ActingTelescopic Cylinder
1 Double Acting Plat. Rotate Cylinder
Refer to Section 5 of the Service & Parts
Manual
Refer to Section 5 of the Service &
Parts Manual
Control System One handed Proportional Joystick
Operating Energy Efcient Motor Control
System
One handed Proportional Joystick
Operating Energy Efcient Motor
Control System
Wheels/Tyres 400 mm Diameter Steel Disc Wheel With
Solid All Surface Tyres
15.75 inch Diameter Steel Disc Wheel
With Solid All Surface Tyres
Braking Automatic Spring Applied Hydraulic
Release
Automatic Spring Applied Hydraulic
Release
Operating temperature range -20oC to +50oC -20oC to +50oC
Max Noise Level 69.5 dB(A) 69.5 dB(A)

Page 6 A38E Work Platform
Section
1.3 Introduction & Specications
NOTES:

Machine Preparation Section
2.1
A38E Work Platform Page 7
2.1 Preparation for use
ACAUTION A
Read, understand and follow all operating
instructions before attempting to operate the
machine.
2.2 Preparation for Shipment
1. Lubricate machine per lubrication instructions
in Section 4.4, Maintenance.
2. Fully lower the platform and make sure the
machine is stowed securely.
3. Check that the hydraulic oil level is adequate
and that it is not over lled.
Check that the batteries are charged and disconnect
the batteries using the Battery Disconnect Plug. This
prevents excessive power drain prior to next using
the machine.
2.3 Forklifting the Work Platform
ACAUTION A
The A38E is not designed to be consistently
forklifted. This operation can be used for very
short distances only.
Forklift from the side by lifting under the chassis
modules as per Figure 2-1. When lifting the A38E
with a forklift, great care should be taken not to
damage the right or left hand modules as these
contain sensitive equipment.
2.4 Lifting the Work Platform
ACAUTION A
See specications (Section 1.2) for the weight
of the work platform and be certain that lifting
apparatus is of adequate capacity to lift the
platform.
The A38E may be lifted by an overhead hoist/crane
in the following manner:
Four lifting straps capable of safely supporting the
total weight of the A38E (3,795 Kg ) and at least 250
cm (8 ft.) long are required. This minimum length
is important to ensure the correct lifting angle. The
straps should be positioned at the Lifting/Tie Down
Lugs as shown in Figure 2-1. Great care must be
taken to avoid damage to any of the components of
the machine.
2.5 Transport by Truck
The A38E is normally carried upon a suitably
rated transportation vehicle. Because of the high
gradeability of the A38E it will be capable of driving
directly on to most vehicles. If however the loading
slope is greater than the gradeability or the batteries
have been depleted sufciently a winch should
be used. The procedure when using a winch is to
disengage the gearbox from the drive wheels using
the Allen key release, and then winch the machine
on to the vehicle in its freewheel state.
Refer to Section 2.6 which follows.
FORKLIFT
HERE
Rear Lifting /
Tie-down Lug
Front Lifting /
Tie-down Lug
Figure 2-1: Forklifting & Lifting the A38E

Page 8 A38E Work Platform
Section
2.6 Machine Preparation
When the A38E is on the Truck it should then be
made secure.
1. Chock the wheels of the A38E.
2. Secure the work platform to the transport
vehicle with chains or straps of adequate load
capacity attached to the lifting lugs on the
chassis.
ACAUTION A
Overtightening of the chains or straps through
tie down lugs may result in damage to the
Work Platform.
2.6 Manual Brake Release
ACAUTION A
Perform this operation only when the machine
will not operate under its own power and it
is necessary to move the machine, or for
winching onto a trailer for transportation.
Ensure the machine is on level ground before
commencing this operation and use wheel
chocks as appropriate to prevent the machine
from rolling inadvertently.
Do not exceed 3 mph. Faster speeds will
damage drive components and void warranty.
1. Ensure that the Platform is fully lowered and
that the Elevating Assembly is slewed (rotated)
such that the platform is stowed above the
drive wheels. Turn the Upper Control Box to
the OFF position and remove the key.
2. Attach a chain/cable of sufcient capacity for
towing the machine to the front or rear lifting/
tie down lugs. Take up the slack in the chain/
cable.
3. Locate the Allen head socket screws located
in the centre of the two drive (rear) wheels
and using a 6 mm Allen key, turn each one
clockwise to its full extent. The machine is now
in freewheel mode.
AW A R N I N G A
DO NOT leave the machine unattended or
attempt to operate the A38E Work Platform
until the Brake Release Screws have been re-
engaged.
4. When towing is completed, turn both Allen
head socket screws in a counter clockwise
direction until they rest rmly against the
locking circlip.
Figure 2-2 : Manual Brake Release
2.7 Storage
No preparation is required for storage when
the Work Platform is in regular use. Regular
maintenance per Table 4-1 should be performed.
If the work platform is to be placed in long
term storage (dead storage) use the following
preservation procedure.
PRESERVATION
1. Clean painted surfaces. If the painted surface
is damaged, repaint.
2. Fill the hydraulic tank to operating level with
the platform fully lowered. Fluid should be
visible on the Dip Stick. It is not recommended
that the hydraulic uid be drained.
3. Coat exposed portions of cylinder rods with a
preservative such as multipurpose grease and
wrap with barrier material.
4. Coat all exposed unpainted metal surfaces
with preservative.
BATTERIES
1. Disconnect the batteries.
2. Disconnect the battery leads and secure to the
chassis.
AW A R N I N G A
Care should be taken, while disconnecting the
battery leads, that a short circuit does not occur.
i.e. grounding to the chassis with a spanner.
3. Remove the batteries and place in alternate
service. Battery efciencies are best realised
when used consistently.

Machine Preparation Section
2.7
A38E Work Platform Page 9
2.8 Charging
The aerial platform is equipped with a 35 amp
batterycharger. The battery charger is located in
the electrical compartment on the right side of the
chassis.
AW A R N I N G A
Batteries give off hydrogen and oxygen that
can combine explosively. Death or serious
injury can result from a chemical explosion.
Charge the batteries only in a well ventilated
area away from sparks or ame. Batteries give
off hydrogen and oxygen that can combine
explosively. Death or serious injury can result
from a chemical explosion. Charge the batteries
only in a well ventilated area away from sparks
or ame.
ACAUTION A
The batteries may be overcharged and/or
damaged if the charger is plugged in after the
charge cycle is complete. Do not leave the
battery charger on for more than 48 hours.
It may take from 1½ to 16 hours to recharge the
batteries depending on the amount of discharge.
If the charging cycle exceeds 16 hours without the
batteries being fully recharged, switch off the main
battery disconnect switch.
Figure 2-2 : Battery Disconnect Switch
•Fully recharge the batteries, immediately after
use.
•One charging cycle per day is preferred.
•Fully charged batteries perform best.
•The deeper the discharge, the fewer number of
Battery Disconnect Switch
cycles a battery will deliver. Deep discharges
deteriorate the battery quicker than light shallow
cycles.
An overly discharged battery may need to be cycled
a few times before it can fully recover.
If a battery begins to heat before becoming fully
charged, it may be necessary to recharge and
discharge the battery a few times.
Use the following procedure to charge the batteries.
1. Remove the cover on each side of the chassis
to access the batteries. Remove the caps from
each battery.
Note
Machines can also be supplied with maintenance
free batteries, uid check will not be necessary on
this type of battery.
2. Visually check the battery uid level making sure
the level is 3/8″ (10 mm) above the plates. If
needed, add distilled water.
3. Tightly replace the caps on each battery and
replace and latch the battery tray covers.
4. Plug the battery charger into a properly
grounded outlet (110 -240 volt AC, 50/60 Hz)
using a 3 conductor, 12 gauge (1.5 mm) or larger
extension cord. The outlet must be equipped
with GFCI protection. The extension cord must
be as short as possible and in good electrical
condition.
Note
Do not operate any of the aerial platform functions
while the battery charger is plugged in.
Figure 2.3 – Electrical Compartment
Battery Charge Indicator
(Machine Chassis)

Page 10 A38E Work Platform
Section
2.7 Machine Preparation
5. Visually inspect the battery charge indicator
(refer to Figure 2.3).
•The charger will turn on three to ve seconds
after a complete electrical connection is made.
•The LED charge indicators will be lit while the
batteries are charging.
•When the batteries are fully charged, the charge
indicator will blink.
ACAUTION A
The batteries may be overcharged and/or
damaged if the charger is plugged in after the
charge cycle is complete. Do not leave the
battery charger on for more than 48 hours.
7. After the charge cycle is complete, unplug the
extension cord from the battery charger and
allow the batteries to cool.
8. Remove the cover on each side of the chassis
to access the batteries. Remove the caps from
each battery.
Note
Machines can also be supplied with maintenance
free batteries, uid check will not be necessary on
this type of battery.
9. Visually check the battery uid level making
sure the level is 3/8″ (10 mm) above the plates.
If needed, add distilled water.
10. Tightly replace the caps on each battery

REPAIR PARTS
A38E PARTS MANUAL S/N 00715 AND AFTER FINAL ASSEMBLY
FINAL ASSEMBLY Fri Jul 05 12:03:39 UTC 2019 2-1

Item Part No. Name Qty Uom
1 514371-000 Chassis Assembly 1 EA
- 515508-000 Booms and Posts Assembly 1 EA
3 514554-000 Cage and Cradle Assembly 1 EA
- 057580-000 DRIVE GEARBOX 2 EA
- 514274-000 DRIVE MOTOR 1 EA
- 515652-000 CB2A-F6C1F, BI-DIR PUMP-
MOTOR
1 EA
4 513429-000 FRONT WHEEL TYRE & RIM
ASSEMBLY ( sn: 004939 - current )
1 EA
5 513430-000 REAR WHEEL TYRE & RIM
ASSEMBLY ( sn: 004939 - current )
1 EA
- 500284-000 SLEW DRIVE 1 EA
- 500261-000 A38E MANIFOLD BLOCK
(Manual/No Platform rotate)
1 EA
- 504504-002 Lower Lift Cylinder Assembly 1 EA
- 504505-000 UPPER CYLINDER ASSEMBLY 1 EA
- 058461-000 TELE CYLINDER ASSEMBLY 1 EA
- 058463-000 STEERING CYLINDER
ASSEMBLY
1 EA
- 058734-000 MASTER LEVEL CYLINDER
ASSEMBLY
1 EA
- 058735-000 SLAVE CYLINDER 1 EA
- 12330 Cylinder, Rotator 1 1 EA
6 515044-000 Lower Control Box Assembly 1 EA
7 515039-000 Upper Control Box Assembly (CE /
ANSI)
1 EA
- 500360-000 Hose Kit 1 EA
- 514349-000 Hose Kit additional 1 EA
A38E PARTS MANUAL S/N 00715 AND AFTER FINAL ASSEMBLY
FINAL ASSEMBLY Fri Jul 05 12:03:39 UTC 2019 2-1