SnowEx Bulk-Pro 1875 User manual

© Trynex International 2009 (REV004) L1040 7 — 1
Spreaders for Snow & Ice Control
FOR MODELS
Bulk-Pro 1875
5701orP-toviP
Mini-Pro 575
Junior 325
Rev. 05

© Trynex International 2009 L1040
7 — 2
Table of Contents
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL INFORMATION ANDREGISTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
•PREPARATION
•OPERATIONS
•SERVICE
SPREADER PARTS/DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
•BULK PRO 1875
•PIVOT PRO 1075
•MINI PRO 575
•DRIVE MOTOR ENCLOSURE ASSEMBLY
•JUNIOR 325
WIRING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-20
OPERATING THE SPREADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
ADJUSTABLE DEFLECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
GATE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
VIBRATOR KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
SPREADER MOUNT PARTS/DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-42
•RECEIVER HITCH MOUNT
•PIVOT PAL HITCH MOUNT
•PIVOT MOUNT
•3-POINT MOUNT
•TRAILER MOUNT
•DROP UTILITY MOUNT
•UTILITY MOUNT
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-48
SPREADER MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51
BLANK PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Have a question or need assistance?
SnowEx Customer Service
[phone]
or [phone]
Monday through Friday 8:00 AM to 4:30 PM EST
Fax: [phone]
E-Mail: [email protected]
Website: www.snowexproducts.com
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© Trynex International 2009 L1040 7 — 3
Introduction
This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of
this spreader.
Refer to the table of contents for an outline of this manual.
We require that you read and understand the contents of this manual completely (especially all safety information) before
attempting any procedure contained herein.
THIS SIGN SHOULD ALERT YOU:
The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics
that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the
machine itself, BE ALERT! Your personal safety and the safety of others is involved .
below are the SAFETY ALERT messages and how they will appear in this manual:
(RED)
Information that, if not carefully followed,
can cause death!
(ORANGE)
Information that, if not carefully followed,
can cause serious personal injury or death!
(YELLOW)
Information that, if not carefully followed,
can cause minor injury or damage to equipment.
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General Information
CONGRATULATIONS!
The spreader you have purchased is an example of snow and ice control technology at its Your spreader’s
self-contained
design is a trademark of all Snowex products. Here’s why...
SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your SnowEx spreader.
RELIABILITY: High impact linear low density polyethelyne hopper, state-of-the-art electronic dual variable speed control, custom
engineered
powder coated frame, maximum torque 12 volt motor coupled to a custom engineered transmission found only
on SnowEx products.
VERSATILITY:
Multi-use capabilities allows spreading of a variety of materials for snow and ice control.
The you are about to recognize are that of time, money and .
We welcome you to the world of Snowex Performance.
Registration
Record the following information in this manual for quick reference.
Spreader Model Number _____________________________________________________________________________________
Spreader Serial Number________________________________ Controller Serial Number _______________________________
Date of Purchase___________________________________________________________________________________________
Dealer Where Purchased _____________________________________________________________________________________
When ordering parts, the above information is necessary. This will help to insure
that you receive the correct parts.
At the right is a diagram of the ID tag. This tag on the spreader is located
on the frame.
Please out the warranty card with all the necessary information to validate it. This will also give us a record so that
any safety or service information can be communicated to you.
WARRANTY: Best in the industry, hands down! 2 years standard and now 5 year extended (optional).
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© Trynex International 2009 L1040 7 — 5
Safety
Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who
have any part in the preparation or use of this equipment.
For your safety, warning and information decals have been placed on this product to remind the operator of safety precautions.
If anything happens to mark or destroy the decals, please request new ones from Snowex.
Unit must be pinned and locked into position before operating vehicle.
Never exceed the Gross Vehicle Weight Rating of vehicle. Failure to do so may limit a vehicle’s handling
characteristics.
Never attempt to take a unit a truck with material in it.
Never exceed 45 m.p.h. when loaded spreader is attached to vehicle. Braking distances may be increased
and handling characteristics may be impaired at speeds above 45 m.p.h.
Never allow children to operate or climb on equipment.
Always check areas to be spread to be sure no hazardous conditions or substances are in the area.
Always inspect unit for defects: broken, worn or bent parts, weakened areas on spreader or mount.
Always shut vehicle and power source before attempting to attach or detach or service spreader
unit. Be sure vehicle/power source is properly braked or chocked.
Always keep hands, feet, and clothing away from power-driven parts. Remember it is the owner’s
responsibility to communicate information on safe usage and proper maintenance of all equipment.
Always make sure personnel are clear of areas of danger when using equipment. Maintain 60'
distance from all bystanders when operating the spreader.
Inspect the unit periodically for defects. Parts that are broken, missing, or worn out must be replaced
immediately. The unit, or any part of it can not be altered without prior written permission from the
manufacturer.
Never use with foreign debris in the spreader. These units are designed to handle clean,
owing material.
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© Trynex International 2009 L1040
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Safety
Always inspect pins and latches whenever attaching or detaching spreader, and before traveling.
Never leave material in hopper for long periods of time. Be aware that all ice melters are hygroscopic
and will attract atmospheric moisture and harden up.
Remember, most accidents are preventable and caused by human error. Exercising of care and
precautions must be observed to prevent the possibility of injury to operator or others!
Never operate equipment when under the of alcohol, drugs, or medication that might alter your
judgment and/or reaction time.
Before working with the spreader, secure all loose clothing and unrestrained hair.
Always wear safety glasses with side shields when servicing spreader. Failure to do this could result in
serious injury to the eyes.
D 6546
D 6548
D 6335
D 6544
D 6545
D 6547
Examples of warning decals to indicate operational awareness.
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© Trynex International 2009 L1040 7 — 7
Parts Breakdown
Model #SP-1875
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Key Part No. Description Qty.
D 6452 3/8-16x1” Ser Flg Bolt 2
D 4122 3/8-16x1-1/2” Hex Bolt 4
D 4124 3/8-16 Lock Nut 8
D 6132 1/4-20 x 3/4 Ser Flg SS 8
D 6105 Flexible Draw Latch 2
D 6877 #8 x 3/4 Driller 2
D 6130 3/16'' Aluminum Rivit 12
D 6133 5/16-18 x 1/2’’ Hex Bolt 1
D 6334 Top Screen 1
D 6135 10/32 x 5/8’’ Cap Screw 4
D 6137 5/16-18 x 1’’ PH SS Bolt 6
D 6140 5/16-18 x 3/8’’ Set Screw 1
Key Part No. Description Qty.
D 6356 Bearing Access Cover 1
D 6394 5/16-18 KEPS Nut 8
D 6169 3/8’’ SS Flat Washer 10
D 6174 DC-80 Vibrator 1
D 6198 Latch Keeper 2
D 6225 12’’ Steel Spinner 1
D 6232 Motor Trans Coupler 2
D 6313 1875 Hopper 1
D 6314 1875 Lid 1
D 6315 Auger 1
D 6317 Spinner Transmission 1
D 6501 Auger Transmission 1
D 6106 Spinner Motor 1
D 6320 Auger Motor 1
Key Part No. Description Qty.
D 6323 1875 Frame 1
D 6324 Trim Ring 1
D 6325 Auger Mtr Motor Cover 1
D 6326 Spinner Mtr Cover 1
D 6327 Plastic Deector 1
D 6328 Inverted V-Support 1
D 6330 Material Bae 1
D 6331 Chute 1
D 6332 Auger Shaft Bearing 1
D 6333 3/16’’ Rivet, Long 2
D 6337 Inverted V-Mtg Brkt 1
Parts Breakdown
Model #SP-1875
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© Trynex International 2009 L1040 7 — 9
Parts Breakdown
Model #SP-1075
Drive Motor Assy.
Key
D 4115
Large Plastic Push Pin
1/2-13 x 1” Hex Bolt (ref. only)
3/8-16 Serrated Flg Nut
3/8-16 Lock Nut
3/8” Flat Washer
1075 Hopper
1075 Lid w/Latches
Flexible Draw Latch
Stainless Throat Liner
Deector 20”
1075 Main Frame
Spinner Guard
Throat Clamp
D 6463
D 6584
D 4124
D 4125
D 6262
D 6263
D 6105
D 6108
D 6110
D 6260
D 6128
D 6129
2
2
6
2
1
1
2
1
1
1
1
1
D 6137
5/16” Keps Nut
See Page 7-11
5/16-18 x 1-1/4 SS Panhead
3/8” SS Washer
Latch Keeper
1075 Top Screen
3/8-16 x 1” Ind Hwh Tcs
D 6394
D 6169
D 6198
D 6261
D 6452
2
2
2
2
1
4
Part No. Description Qty.
5/16-18 x 1/2 HHCS
5/16-18 Serrated Flange Nut
D 6133
D 5706
4
4
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Parts Breakdown
Model #SP-575
Motor Drive Assembly
Key
D 4116
1/2-13 Lock Nut
1/2-13 x 1-1/2” Hexbolt
Deector Push Fastener
3/8-16 Serrated Flg Nut
3/8” Flat Washer
2-5/16 Hair Pin Clip
5/8” x 5-1/2” Hitch Pin
Flexible Draw Latch
Stainless Throat Liner
Deector 20”
Throat Clamp
5/16-18 x 1-1/4” SS Panhead
2” Receiver Hitch
D 4120
D 6463
D 6584
D 4125
D 4135
D 4136
D 6105
D 6108
D 6110
D 6129
D 6137
D 6149
8
4
2
2
2
1
1
2
1
1
1
2
1
D 6239
575 Lid W/Latches
575 Hopper
575 Main Frame
5/16” Hex Nut
3/8” SS Washer
Latch Keeper
575 Top Screen
3/8-16 x 1” Ind Hwh Tcs
D 6240
D 6245
D 6168
D 6169
D 6198
D 6257
D 6452
1
1
1
2
2
2
1
4
Part No. Description Qty.
See Page 7-11
Rev. 05