Sony Ericsson G700 User manual

Installation Instruction, Electrical
1209-6314 Rev1
Installation Instruction, Electrical
Applicable for G700
Contents
1General.............................................................................................................................2
2Go/No Go Testing............................................................................................................2
2.1 Test Set-Up Go/No Go test................................................................................2
2.2 3
2.3 Test Set..............................................................................................................3
2.4 RF Connections Antenna Coupler.....................................................................3
2.5 RF Connections Test Fixture.............................................................................3
3Calibration.......................................................................................................................4
3.1 GSM Calibration Test set up – SERP (only authorized centers).......................4
3.2 Test Set..............................................................................................................5
3.3 GPIB card and cable..........................................................................................5
3.4 Sony Ericsson programming interface – SEPI..................................................5
3.5 USB Cable.........................................................................................................5
3.6 Power Supply (optional)....................................................................................5
3.7 Battery Eliminator (Dummy Battery)................................................................6
3.8 Battery Eliminator (Dummy Battery) Support..................................................6
3.9 RF Connection (GSM Calibration only) ...........................................................6
3.10 Sony Ericsson programming interface cable (GSM Calibration only)..............6
3.11 Calibration Shield box setup (WCDMA or GSM Calibration).........................7
4Software Loading..........................................................................................................10
4.1 Set up...............................................................................................................10
4.2 Computer.........................................................................................................11
4.3 USB Activation Dongle...................................................................................11
4.4 Sony Ericsson programming interface – DCU-60...........................................11
5Software.........................................................................................................................12
5.1 EMMA III........................................................................................................12
5.2 Labelmake II software (optional)....................................................................12
5.3 SERP Go/No Go Test Script ...........................................................................12
5.4 SERP Calibration (only authorized centers)....................................................13
5.5 Willtek 420x Go/No-Go Test Script................................................................13
6Lead-Free Electrical Repair.........................................................................................14
7Revision History............................................................................................................15
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Installation Instruction, Electrical
1206-4804 Rev1 2(16)
1 General
The Electrical Installation Instructions describes the procedures for installing all of the
hardware and software needed to perform testing, calibration, and repair activities at an
Electrical level for the Sony Ericsson products specified.
2 Go/No Go Testing
There are two options for performing a Go No/Go test. One is to use an RF Fixture and
the other is to use an antenna coupler together with a shielding box.
2.1 Test Set-Up Go/No Go test
All test hardware necessary for this test set up is documented in the Mechanical or
Electrical Equipment Lists.
Printe r
OPTIONAL
GPIBCable
RFCable
OPTIONAL
Test Set
RFShield Box
RF
Pro b e
RF Pro b e
Holder
OPTIONAL
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Installation Instruction, Electrical
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2.2
2.3 Test Set
A 900/GSM, 1800/GSM, 1900/GSM and WCDMA Test Set approved according to the
Instrument List must be used in G700. It should be installed according to the Instrument
Manufacturer Instructions.
2.4 RF Connections Antenna Coupler
Connect the RF Cable between the RF-port of the Test set and the RF Shield box. The
Antenna Coupler should be installed into the RF Shield Box according to manufacturer
instructions.
2.5 RF Connections Test Fixture
Connect the RF-cable between the RF-port of the Test set and the RF Probe. Assemble
the RF Probe to the RF-holder according to the information in the Test Instruction
Electrical.
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Installation Instruction, Electrical
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3 Calibration
There are two types of calibration; GSM and WCDMA. Due to the sensitivity of the
phone from outside interference during WCDMA calibration, a Shield box and Service
Tool Test Interface are required for WCDMA Calibration. These can be also used for
GSM Calibration. Section 3.1 depicts a GSM only setup. For GSM only, follow sections
3.2 thru 3.10. For WCDMA or GSM, follow sections 3.2 thru 3.6 and 3.11.
3.1 GSM Calibration Test set up – SERP (only authorized
centers)
RF
PROBE
RF PROBE
HOLDER
RF CABLE
TESTSET
CO
MPUTER
GPIB
CABLE
BATTERY
AND
BATTERY
COVER
*
*
*
The RFProbe Holder, Battery Cover, and Modified Battery Cover may not be used forevery product
.
See the Installation Instructionsand Test Instructionsfordetails.
SEPI
SEPI
CABLE USB
CABLE
CST-60
CHARGER
BATTERY ELIMINATOR
AND MODIFIED
BATTERY COVER
*
POWER SUPPLY
OPTIONAL
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Installation Instruction, Electrical
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3.2 Test Set
A Test Set approved according to the Electrical Equipment List must be used.
It should be installed according to the instrument Manufacturer’s Instructions.
3.3 GPIB card and cable
Use a GPIB card and cable according to the Electrical Equipment List. Use the GPIB
cable to connect the GPIB card in the computer to the test instrument.
3.4 Sony Ericsson programming interface – SEPI
The USB programming interface is delivered with the necessary software and instruction
for installation. The USB programming interface (SEPI) should be connected to a USB-
port on the computer.
3.5 USB Cable
The A-B Plug-Plug cable is the interface between the computer and the USB
programming interface (SEPI). Connect the cable between the USB programming
interface and the computer.
3.6 Power Supply (optional)
A Power Supply according to Electrical Equipment List may be used.
Set the output of the Power Supply as follows
•Voltage: 3.8Vdc
•Current: 2.0Amps
NOTE! It is preferred that a standard fully charged battery be used for
calibration. However, a second option is to use the Battery Eliminator
(Dummy Battery) with a power supply that meets the requirements
documented in the Electrical Equipment list.
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Installation Instruction, Electrical
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3.7 Battery Eliminator (Dummy Battery)
A Battery Eliminator is to be used together with a power supply to power the phone.
Connect the cables from the battery eliminator to the power supply, red cable to positive
output terminal and black cable to negative output terminal.
3.8 Battery Eliminator (Dummy Battery) Support
In some situations, a device may be needed to hold the battery eliminator in place when
it is being used. A simple device for supporting the battery eliminator can be created by
following the set of instructions for making a battery eliminator support that is located in
the Mechanical Installation instructions.
3.9 RF Connection (GSM Calibration only)
Connect the RF-cable between the RF-port of the Test set and the RF Probe. Attach the
RF Probe to the phone according to the information in the Test Instruction Electrical.
3.10 Sony Ericsson programming interface cable (GSM
Calibration only)
The cable is the interface between the USB programming interface (SEPI) and the
phone. A standard Sony Ericsson Mobile Communication charger, CST-60 must be
connected to the programming interface cable.
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Installation Instruction, Electrical
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3.11 Calibration Shield box setup (WCDMA or GSM
Calibration)
Due to the sensitivity of the phone from outside interference during WCDMA calibration,
a Shield box and Service Tool Test Interface are required for WCDMA Calibration.
These can be also used for GSM Calibration. A Wiltek 4921 Shield box and Service Tool
Test Interface can be found in the Electrical Equipment list. There are several options
available.
•The Wiltek 4921 Shield Enclosure box along with the Service Tool Test Interface.
•An existing Wiltek Shield box along with the Service Tool Test Interface and
modified rear cover can be used. Remove the coupler, replace the rear cover
and follow the instructions for the Wiltek 4921 Shield Enclosure box. The
modified rear cover and N terminator can be found in the Electrical Equipment
list.
•Any Shield box with a RF Isolation factor of >50dbm, has a High density DB-15
connector and an RF-pass thru connection. Attach the Service Tool Test
Interface to the DB-15 connector.
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Installation Instruction, Electrical
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The following pictures show how to setup a Wiltek 4921 Shield Enclosure box.
Picture 1
12
3
5
6
4
1. Connect the RF-cable between the RF-port of the Test set and the RF connector
on the modified Rear Panel.
2. Attach the Outside Service Tool Test Interface to the connector on the modified
Rear Panel.
3. Connect a standard Sony Ericsson Mobile Communication charger (CST-60) to
the SEPI Calibration interface.
4. Connect the Outside Service Tool Test Interface to the SEPI.
5. Attach the N terminator to the Coupler connection.
6. If a Power Supply is used instead of a standard fully charged battery, connect the
output of the Power Supply and the sense lines to the Outside Service Tool Test
Interface.
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Installation Instruction, Electrical
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Picture 2
2
3
4
1
1. Attach the Inside Service Tool Test Interface to the modified Rear Panel.
2. Attach the RF Cable (Short) to the modified Rear Panel. The other end connects
to the Phone according to the information in the Test Instructions Electrical.
3. Connect the charging cable from the Inside Service Tool Test Interface to the
cable that attaches to the system connector on the phone.
4. If a Power Supply is used instead of a standard fully charged battery, connect the
power cables from the Inside Service Tool Test Interface to the Battery Eliminator
(Dummy Battery) black cable to black cable and red cable to red cable. In some
situations, a device may be needed to hold the battery eliminator in place when it
is being used. A simple device for supporting the battery eliminator can be
created by following the set of instructions for making a battery eliminator support
that is located in the Mechanical Installation instructions.
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Installation Instruction, Electrical
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4 Software Loading
4.1 Set up
General Test set up to perform SW loading. All necessary hardware for this test set up is
documented in the Mechanical or Electrical Equipment list.
SERVICE CARD
READER
DCU-60
CABLE
USB CABLE
USB
ACTIVATION
DONGLE
PHONE
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Installation Instruction, Electrical
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4.2 Computer
IBM compatible computer is required. The computer should include at least three USB-
ports, if the computer has a Card Reader built in only two USB-ports are required. Refer
to Equipment List for minimum requirements.
4.3 USB Activation Dongle
A USB Activation Dongle is required for activation in EMMA III. Refer to the EMMA III
Homepage available from CSPN, for installation instructions.
4.4 Sony Ericsson programming interface – DCU-60
The cable is the interface between the computer and the phone. DCU-60 cable should
be connected to a USB-port on the computer.
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Installation Instruction, Electrical
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5 Software
5.1 EMMA III
EMMA III contains all software required to service the product. Installation and user
manuals are available in the EMMA III start page.
http://ma3.extranet.sonyericsson.com/ma3/
5.2 Labelmake II software (optional)
Label Make II is an application installed through Java Web Start.
Access the Labelmake software from the CSPN Web page.
You will find Label Make II in the dropdown menu on the CSPN web page.
http://cspn.extranet.sonyericsson.com
Press “START Label Make II “button and you will be directed to the LABELMAKE II
client page.
Product labels are downloaded on-line from a remote server database.
5.3 SERP Go/No Go Test Script
SERP stands for “Sony Ericsson Repair Platform”. It is an application used for testing,
calibrating and repairing Sony Ericsson mobile phones.
1. Download the latest revision of the SERP application from CSPN (Repair
Instructions/Standard/SERP Install Package).
2. Unzip the file and open the file “Release Notes and Installation Guide” for installation
instructions.
3. After SERP is installed a file titled “SERPINFO.htm” will be placed on the Windows
Desktop. This file contains numerous documents including:
•SERP Users Manual – This document contains detailed operating and fault
reporting instructions.
•R&S Grid plate for SERP – This document contains an overview and ordering
information for the Rhode & Schwarz Grid Plate used with the Rhode & Schwarz
coupler. Also there is a list of supported SEMC handsets and mounting positions.
•SERP Release Notes and Installation Guide – This document contains system
requirements, release notes and an Installation Guide
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Installation Instruction, Electrical
1206-4804 Rev1 13(16)
5.4 SERP Calibration (only authorized centers)
Download the latest revision of the SERP application from CSPN. This application is
located under Repair Instructions/Standard/SERP Install package
http://cspn.extranet.sonyericsson.com
1. Unzip the file and open the Installation instructions.
2. Follow the Installation instructions to install SERP.
5.5 Willtek 420x Go/No-Go Test Script
An approved Sony Ericsson Test Script must be installed in the Test Instrument. The
Willtek 420x script can be downloaded from CSPN. The Test Script is located on CSPN
under Repair Instructions / Standard.
The FEA number for the 420x test script is 11/03162-FEA 209 544/701 x when using the
R&S Coupler or the RF Fixture.
NOTE! The “x” in the FEA number refers to the revision of the Test Script. Ensure
the latest revision script posted to CSPN is installed.
Install the Test Script according to the Instrument Manufacturer’s Instructions.
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Installation Instruction, Electrical
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6 Lead-Free Electrical Repair
This product is manufactured with lead-free solder and lead-free components. During
electrical repair, it is critical to make sure that no lead is introduced into the product. For
this reason, certain repair materials and equipment must be designated as lead-free and
labelled accordingly. A lead-free work area must be setup that is completely separated
from work areas that are used to make leaded repairs. The lead-free work area must
also be clearly labelled as shown in the figure below. Certain items must be designated
for lead-free work only. Some of the items that need to be clearly labelled in this way
are listed in the table below. Note that any item that contacts the solder must be labelled
and used for lead-free work only.
Soldering Tips Wicking Tape Tip Cleaner (steel wool)
Solder Tip Tinner Soldering Iron
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Installation Instruction, Electrical
Company Internal ©Sony Ericsson Mobile Communications AB 15(16)
Because of cost and space limitations, some repair centers may not be able to assign a
full bench to lead-free repairs. In this case, both lead-free and leaded repair setups can
share the same bench, but they must be clearly marked with signs and separated by a
physical divider. In the figure below, the large hot air device functions as the divider.
1206-4804 Rev1
7 Revision History

Installation Instruction, Electrical
1206-4804 Rev1 16(16)
Rev. Date Changes / Comments
1 2008-05-21 Initial Release
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