Sony Ericsson K510 User manual

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB Approved according to 1/109 41-4/FCP 101 3650/2
Working Instruction, Mechanical
Applicable for K510
CONTENTS
1Introduction ..............................................................................3
1.1 Equipment.................................................................................4
1.2 General cautions......................................................................5
2Disassembly .............................................................................6
2.1 Overview ...................................................................................6
2.1.1 Battery Cover & Battery.........................................................7
2.1.2 Front Cover Assembly...........................................................8
2.1.3 PBA Unit................................................................................9
2.1.4 Metal Frame ass’y...............................................................10
2.1.5 Keypad PWBA ass’y ...........................................................11
3Replacements.........................................................................12
3.1 Battery Cover..........................................................................13
3.2 Front Cover ass’y...................................................................13
3.3 Metal Frame ass’y ..................................................................13
3.4 Frame sub-ass’y.....................................................................13
3.5 LCD Module ............................................................................14
3.6 Joystick Cap & Joystick Gasket...........................................16
3.7 Camera Module 1.3 MP & Camera Gasket ...........................18
3.8 System Connector..................................................................20
3.9 Water Indicator.......................................................................21
3.10 Dome Sheet ass’y & UI Module Frame.................................22
3.11 Dome Sheet ass’y...................................................................23
3.12 Keypad ....................................................................................24
3.13 Audio Cover ass’y..................................................................25
3.14 Pogo Pin..................................................................................26
3.15 Receiver ..................................................................................27
3.16 IR Window...............................................................................28
3.17 Speaker, Speaker Gasket & Speaker Dust Net....................29
3.18 Vibrator....................................................................................31
3.19 Microphone ass’y...................................................................32
3.20 Camera Key ass’y...................................................................33
3.21 Power Key ass’y.....................................................................34
3.22 Operator Key ass’y.................................................................35
3.23 Operator Logo ass’y ..............................................................36
3.24 Operator Key Label ................................................................37
3.25 RF Cap.....................................................................................38

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 2(46)
3.26 Label 39
4Reassembly ............................................................................40
4.1 Overview .................................................................................40
4.1.1 Keypad PWBA ass’y ...........................................................41
4.1.2 Metal Frame ass’y...............................................................42
4.1.3 PBA Unit..............................................................................43
4.1.4 Front Cover ass’y................................................................44
4.1.5 Battery & Battery Cover.......................................................45
5Revision history .....................................................................46

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 3(46)
1 Introduction
K510

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 4(46)
1.1 Equipment
SPECIAL TOOLS
•NTZ 122 459 Torque screwdriver (or equivalent)
set to 17 Ncm+/- 6%
•NTZ 122 288/1 Torx bit no 6
•NTZ 112 1067R1Camera removal tool
•NTZ 122 521 Flex film assembly tool
•NTZ 122 302/2 Front opening tool
STANDARD TOOLS
•Dentist hook
•Blunt pair of tweezers
•Guitar pick
ESD EQUIPMENT
Protect the phone from ESD damages whenever it has
been opened by using:
•ESD-wristband
•ESD-gloves
LABEL EQUIPMENT
The following special equipment is required when replacing
or installing a new label:
•Hot air flow solder station
•Zebra printer connected to computer

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 5(46)
1.2 General cautions
The following cautions are considered to be generic for all phone models and will not be repeated in
the Disassembly, Replacements and Reassembly sections:
•SWITCH OFF THE PHONE BEFORE THE START OF THE DISASSEMBLY!
•KEEP ALL CONTACT SURFACES CLEAN!
•
BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK,TWEEZERS,OPENING TOOLS,GUITAR PICK
ETC.TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE!
•BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS!
•REMEMBER TO REMOVE THE PROTECTION FOILS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD!
•NEVER TOUCH THE DISPLAY GLASS!
•USE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE!

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 6(46)
2 Disassembly
When you are going to replace a part being listed in Replacements, the instruction of that section
usually begins by directing you to this Disassembly section with a specification of the instructions you
have to carry out in order to disassemble the phone as far as needed before returning to
Replacements for the actual replacement.
2.1 Overview
The disassembly is done in the following sequence:
1. Battery Cover (a) & Battery
2. Front Cover ass’y
3. PBA unit
4. Metal Frame ass’y
5. Keypad PWBA ass’y
Start
Done
REPLACEMENTS
DISASSEMBLY REASSEMBLY
Contents
page

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 7(46)
2.1.1 Battery Cover & Battery
Press on the bottom of the Battery Cover and
simultaneously push it upwards.
Lift the Battery Cover up and release it from the Frame Sub-
Assembly.
Release the Battery at the bottom.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 8(46)
2.1.2 Front Cover Assembly
Use your fingers and grab the Front Cover Assembly in the
gap.
Unhook the Front Cover Assembly by gently bend the Front
Cover Assembly outwards the System Connector.
Grab the Front Cover Assy and carefully remove it from the
Frame Sub-Assy.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 9(46)
2.1.3 PBA Unit
Follow the Disassembly instructions of sections 2.1.2.
Use Torx T6 bits to remove the four screws.
Use your fingers to remove the PBA Unit.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 10(46)
2.1.4 Metal Frame ass’y
Follow the Disassembly instructions of sections 2.1.1-2.1.2.
THE METAL FRAME ASSEMBLY HAS SNAP HOOKS!
Use a front opening tool to unsnap the Metal Frame
Assembly from the PCB.
Grab the Metal at the top and carefully push it upwards and
remove the Metal Frame Assembly.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 11(46)
2.1.5 Keypad PWBA ass’y
Follow the Disassembly instructions of sections 2.1.1-2.1.4.
Grab the UI Module Frame according to the picture and
remove it.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 12(46)
3 Replacements
Search for the part to be replaced on the Contents page and go to that instruction to be found in this
Replacements section.
The instruction usually begins by directing you to the Disassembly section with a specification of the
instructions you have to carry out in order to disassemble the phone as far as needed before the
actual replacement.
Go back to this Replacements section and carry out the instruction.
The instruction usually ends by directing you to the Reassembly section with a specification of the
instructions you have to carry out in order to reassemble the phone.
Start
Done
REPLACEMENTS
DISASSEMBLY REASSEMBLY
Contents
page

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 13(46)
3.1 Battery Cover
Follow the 2.1.1 Disassembly instructions!
Prepare the new battery cover.
Follow the 4.1.5 Reassembly instructions!
3.2 Front Cover ass’y
Follow the 2.1.1 – 2.1.2 Disassembly instructions!
Prepare the new front cover.
Follow the 4.1.1 – 4.1.5 Reassembly instructions!
3.3 Metal Frame ass’y
Follow the 2.1.1 – 2.1.3 Disassembly instructions!
Prepare the new metal frame.
Follow the 4.1.2 – 4.1.5 Reassembly instructions!
3.4 Frame sub-ass’y
Follow the 2.1.1 – 2.1.3 Disassembly instructions!
Remove the parts as described in 3.15 – 3.25
Prepare the new frame.
Install the parts as described in 3.15 – 3.25 & 3.29, 3.28, 3.30
Follow the 4.1.3 – 4.1.5 Reassembly instructions!

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 14(46)
3.5 LCD Module
Follow the 2.1.1 – 2.1.5 Disassembly instructions!
Use a flex film opening tool and carefully press the bar on
the ZIF-connector straight backwards to open the ZIF-
connector.
Use the flex film opening tool and remove the flex film.
Carefully lift up the LCD Display Module.
Use the flex film opening tool and assemble the flex film into
the ZIF-connector.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 15(46)
LCD Module continued
Use a flex film opening tool and carefully press the bar on
the ZIF-connector towards to close the ZIF-connector.
THE LCD MODULE HAS GUIDING PINS!
Use the guiding pins to position the LCD Module on the
PWB.
Follow the 4.1.1 – 4.1.5 Reassembly instructions!

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 16(46)
3.6 Joystick Cap & Joystick Gasket
Follow the 2.1.1 – 2.1.5 Disassembly instructions!
Grab under the Joystick Cap and pull it of the Joystick
Switch.
Use a dentist hook to remove the Gasket.
CLEAN THE JOYSTICK SURFACE WITH ISOPROPYL ALCOHOL!
Use a pair of tweezers to mount the new Joystick Gasket on
the Joystick Cap.
Observe the orientation of the Joystick Cap!

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 17(46)
Joystick Cap & Joystick Gasket continued
Carefully press down the Joystick Gasket on the Joystick
Switch.
Follow the 4.1.1 – 4.1.5 Reassembly instructions!

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 18(46)
3.7 Camera Module 1.3 MP & Camera Gasket
Follow the 2.1.1 – 2.1.3 Disassembly instructions!
Use a pair of tweezers to remove the Camera Gasket.
Note the pin orientation on the camera removal tool!
Note the orientation of the camera removal tool!
Position the camera removal tool over the Camera.
Use your fingers ad press the camera removal tool down
into the Camera Socket and lift the tool up.
Use your fingers to remove the Camera from the Camera
Socket.

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 19(46)
Camera Module 1.3 MP & Camera Gasket continued
The little knob on the camera shall correspond to the notch
in the Camera Module Socket!
THE NOTCH IN THE CAMERA MODULE SOCKET!
BE CAREFUL NOT TO TOUCH THE CAMERA LENS SURFACE!
Orientate the Camera tap so it corresponds to the notch in
the Camera Module Socket.
Use your fingers and carefully press the Camera Module
into the Camera Socket.
MAKE SURE THAT THE CAMERA MODULE IS SECURED IN THE
CAMERA MODULE SOCKET!
Use your fingers to assemble the Camera Gasket on the
Camera.
Follow the 4.1.3 – 4.1.5 Reassembly instructions!

Working Instruction, Mechanical
3/000 21-1/FEA 209 544/102 C
Company Internal ©Sony Ericsson Mobile Communications AB 20(46)
3.8 System Connector
Follow the 2.1.1 – 2.1.3 Disassembly instructions!
Use your fingers to remove the System Connector.
NOTE THE ORIENTATION OF THE SYSTEM CONNECTOR!
Use your fingers to assemble a System Connector.
Follow the 4.1.3 – 4.1.5 Reassembly instructions!