Sony Ericsson Z600 User manual

Working Instruction, SP/Mechanical
3/000 21-1/FEA 209 544/80 C
Sony Ericsson Mobile Communications AB
Working Instruction, SP/Mechanical
Applicable for Z600/Z608
1Disassembly Upper & Lower cabinets ..........................................................................2
1.1 Equipment..........................................................................................................2
1.2 Instruction..........................................................................................................2
2Reassembly Upper & Lower cabinets .........................................................................10
2.1 Equipment........................................................................................................10
2.2 Instruction........................................................................................................10
3Replacement of Mechanical Parts ...............................................................................17
3.1 Equipment........................................................................................................17
3.2 Instruction........................................................................................................17
3.3 Speaker assy ....................................................................................................17
3.4 Vibrator ...........................................................................................................18
3.5 Microphone......................................................................................................19
3.6 Rubber key.......................................................................................................19
3.7 Receiver 10 mm...............................................................................................20
3.8 Systemconnector..............................................................................................21
3.9 Cover Exchangeable, Upper and lower ...........................................................22
3.10 Cap RF.............................................................................................................22
3.11 Cover screw upper 1........................................................................................23
3.12 Bumper (2).......................................................................................................23
3.13 Rubber bush (2) ...............................................................................................24
3.14 Key dome/Blue led`s/Foil................................................................................25
3.15 Battery spring ..................................................................................................25
3.16 Main LCD........................................................................................................26
3.17 Sub LCD..........................................................................................................28
3.18 Cover hinge – Back .........................................................................................29
3.19 Hinge (bearing)................................................................................................29
3.20 Cover hinge – Right and left............................................................................31
3.21 Water label indication......................................................................................31
3.22 Camera holder .................................................................................................32
3.23 Camera module................................................................................................33
3.24 Sheet absorbing ...............................................................................................34
3.25 Lower rear cabinet...........................................................................................35
3.26 Lower front cabinet .........................................................................................36
3.27 Upper front cabinet..........................................................................................36
3.28 Upper rear cabinet ...........................................................................................37
3.29 Internal coaxial connector cable ......................................................................37
3.30 Hinge flex mount.............................................................................................38
3.31 Antenna ...........................................................................................................38
4 Label ...............................................................................................................................40
5Revision History............................................................................................................41

Working Instruction, SP/Mechanical
3/000 21-1/FEA 209 544/80 C
Sony Ericsson Mobile Communications AB
2(41)
1 Disassembly Upper & Lower cabinets
Tools
• Torque screwdriver , set to 10&15Ncm ±6 %. Bits NTZ 112 1052
• Opening tool NTZ 112 302/2
• Flex film assembly tool NTZ 112 521
• Blunt pair of tweezers
• Dentist hook
1.1 Equipment
• ESD-gloves (cotton gloves)
• ESD-wristband
1.2 Instruction
•Use 15 Ncm of torque for the externally screws.
•Use 10 Ncm of torque for the internal screws.
•Keep all contact surfaces clean of dirt and hand-grease!
# Figure Instruction Note
1
Fig.1.1
Remove the battery cover with
your fingers. Slide the battery
cover down in the direction of
the arrow.
(Fig.1.1)
Turn of the phone.
2
Fig.1.2
Take out the battery.
(Fig.1.2)

Working Instruction, SP/Mechanical
3/000 21-1/FEA 209 544/80 C
Sony Ericsson Mobile Communications AB
3(41)
# Figure Instruction Note
3
Fig.1.3
Remove the four lower rear
cabinet screws.
(Fig.1.3)
Removed screws cannot be
reused and must be
scrapped.
Use 15 Ncm of torque for
the screws
4
Fig.1.4
Open the phone with the
opening tool (NTZ 112 302/2)
Begin as the picture shows.
Then gently move the tool
along the gap both ways until
the front is loose on this side.
If necessary do the same thing
on the other side.
(Fig.1.4)
Be careful not to scratch
the phone with the opening
tool.
5
Fig.1.5
Open the lower rear cabinet
cautiously.
(Fig.1.5)

Working Instruction, SP/Mechanical
3/000 21-1/FEA 209 544/80 C
Sony Ericsson Mobile Communications AB
4(41)
# Figure Instruction Note
6
Fig.1.6
1. Remove the internal coaxial
connector cable using a blunt
pair of tweezers
2. Remove main flex film from
the board-to-boardconnector;
use the flex film assembly tool
NTZ 112 521.
(Fig.1.6)
Be careful not to damage
the internal coaxial
connector cable.
7
Fig.1.7
Remove the four lower rear
cabinet inside screws.
(Fig.1.7)
Removed screws cannot be
reused and must be
scrapped.
Use 10 Ncm of torque for
the screws
8
Fig.1.8
With your fingers, gently
bend/twist the lower front
cabinet sides out from the
hooks until the main PBA is
loose.
(Fig.1.8)

Working Instruction, SP/Mechanical
3/000 21-1/FEA 209 544/80 C
Sony Ericsson Mobile Communications AB
5(41)
# Figure Instruction Note
9
Fig.1.10
Flip up main PBA to the side.
Loosen the ZIF-connector on
both sides using the flex film
assembly tool NTZ 112 521.
Remove Main PBA.
(Fig.1.9)
10
Fig.1.11
Open out the phone. Remove
the lower front cabinet from
the frame by hand.
(Fig.1.10)
11
Fig1.11
(Fig.1.11)
Lower Cabinet assembly
separated.
12
Fig.1.12
1.Remove the two upper front
cabinet screw covers with a
dentist hook.
2.Remove the two screws.
(Fig.1.12)
Removed screws cannot
be reused and must be
scrapped.
Use 15 Ncm of torque for
the screws.