Sony XR-C453RDS User manual
FM/MW/LW CASSETTE CAR STEREO
East European Model
Model Name Using Similar Mechanism XR-C450RDS
Tape Transport Mechanism Type MG-25B-136
SPECIFICATIONS
SERVICE MANUAL
XR-C453RDS
For RM-X2S (Remote Commander),
please refer to RM-X2S/X3S Service
Manual (9-960-039-S) previously issued.
Cassette player section
Tape track 4-track 2-channel stereo
Wow and flutter 0.08% (WRMS)
Frequency response 30-18,000 Hz
Signal-to-noise ratio 61 dB (TYPE II, IV)
58 dB (TYPE I)
Tuner section
FM
Tuning range FM1, FM2: 87.5-108.0 MHz
FM3: 65.0-74.0 MHz
Antenna terminal External antenna connector
Intermediate frequency 10.7 MHz
Usable sensitivity 8 dBf
Selectivity 75 dB at 400 kHz
Signal-to-noise ratio 63 dB (stereo)
65 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo), 0.3% (mono)
Separation 35 dB at 1 kHz
Frequency response 30-15,000 Hz
Capture ratio 2 dB
MW/LW
Tuning range MW: 531-1,602 kHz
LW: 153-281 kHz
Antenna terminal External antenna connector
Intermediate frequency 10.71 MHz/450 kHz
Sensitivity MW: 30 µV
LW: 50 µV
Power amplifier section
Outputs Speaker outputs (sure seal connectors)
Speaker impedance 4-8 ohms
Maximum power output 35 W ×4 (at 4 ohms)
General
Outputs Telephone mute control lead
Power amplifier control lead
Power antenna control lead
Line out (1)
Tone controls Bass ± 8 dB at 100 Hz
Treble ± 8 dB at 10 kHz
Power requirements 12 VDC car battery (negative ground)
Dimensions Approx. 188 ×58 ×181 mm (w/h/d)
Mounting dimensions Approx. 182 ×53 ×164 mm (w/h/d)
Mass Approx. 1.2 kg
Supplied accessories Parts for installation and connections (1 set)
Rotary commander RM-X2S (1)
Front panel case (1)
Design and specifications are subject to change without notice.
9-925-636-12 Sony Corporation
2001F0500-1 e Vehicle Company
C2001.6 ShinagawaTec Service Manual Production Group
Ver 1.1 2001.06
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TEL 13942296513 QQ 376315150 892498299
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– 2 –
TABLE OF CONTENTS
1. GENERAL
Location of Controls ........................................................ 3
Setting the Clock ............................................................. 3
Using the Rotary Remote ................................................ 4
Adjusting the Sound Characteristics ............................... 4
Muting the Sound ............................................................ 4
Changing the Sound and Beep Tone................................ 4
Installation ....................................................................... 5
Connections ..................................................................... 6
2. DISASSEMBLY.......................................................... 9
3. ASSEMBLY OF MECHANISM DECK ........... 11
4. MECHANICAL ADJUSTMENTS ....................... 14
5. ELECTRICAL ADJUSTMENTS
Test Mode ........................................................................ 14
Tape Deck Section ........................................................... 14
Tuner Section................................................................... 15
6. DIAGRAMS
6-1. Printed Wiring Board – Main Section – ......................... 21
6-2. Schematic Diagram – Main Section (1/2) – .................... 23
6-3. Schematic Diagram – Main Section (2/2) – .................... 27
6-4. Printed Wiring Board – Power Section –........................ 29
6-5. Schematic Diagram – Power Section – .......................... 31
6-6. Printed Wiring Board – Display Section – ..................... 33
6-7. Schematic Diagram – Display Section – ........................ 35
6-8. IC Pin Function Description ............................................ 37
7. EXPLODED VIEWS ................................................ 39
8. ELECTRICAL PARTS LIST................................ 42
SERVICING NOTES
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C during
repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering or
unsoldering
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
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TEL 13942296513 QQ 376315150 892498299
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– 9 –
Note: Follow the disassembly procedure in the numerical order given.
FRONT PANEL ASS’Y
SECTION 2
DISASSEMBLY
COVER ASS’Y
1
2
1
2
3
cover ass’y
1
Push the button
(release)
A
2
Remove the front panel ass’y
to the direction of the arrow
A
.
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TEL 13942296513 QQ 376315150 892498299
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– 10 –
SUB PANEL, MECHANISM DECK (MG-25B-136)
MAIN BOARD, HEAT SINK
2
sub panel
3
connector
(CN352)
5
screw
(PTT2.6
×
6)
6
mechanism deck
(MG-25B-136)
4
flexible flat cable
(CN351)
1
three screws
(PTT2.6
×
8)
1
three screws
(PTT2.6
×
8)
4
eight screws
(PTT2.6
×
8)
1
screw
(PTT2.6
×
8)
1
two screw
(PTT2.6
×
8)
5
heat sink
3
main board
2
two ground point
screws
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TEL 13942296513 QQ 376315150 892498299
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– 11 –
7
Hold the hanger by bending the claw.
5
Fit projection on
C
part.
2
Install the hanger onto
two claws of the housing.
1
Install the catch to the hanger.
6
Fit projection on
D
part.
8
Hold the hanger by
bending the claw.
D
part
B
part
A
part
C
part
hanger
4
Fit claw on
B
part.
3
Put the housing
under
A
part.
housing
2
Move the arm (suction) in the arrow
direction and fit on projection.
projection
1
Fit the arm (suction) on the shaft.
Note: Follow the assembly procedure in the numerical order given.
HOUSING
SECTION 3
ASSEMBLY OF MECHANISM DECK
ARM (SUCTION)
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TEL 13942296513 QQ 376315150 892498299
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– 12 –
1
Fit the lever (LDG-A) on
shafts
A
–
C
and install it.
shaft
A
shaft
B
shaft
C
shaft
A
shaft
C
4
type-E stop ring 2.0
3
Fit the lever (LDG-B) on
shafts
A
and
C
and
install.
2
Pull the lever in the
arrow direction.
5
polyethylene washer
4
gear (LDG-FT)
2
Move the lever (LDG-B)
in the arrow direction.
1
tension spring (lever LDG)
3
Align hole in the gear (LDG-D)
will hole in the lever (LDG-A).
hole
hole gear (LDG-D)
gear (LDG-FB)
lever (LDG-A)
LEVER (LDG-A) / (LDG-B)
GEAR (LDG-FT)
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TEL 13942296513 QQ 376315150 892498299
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– 14 –
SECTION 4
MECHANICAL ADJUSTMENTS
TEST MODE
This set have the test mode function. In the test mode, FM Auto
Scan/Stop Level and MW Auto Scan/Stop Level adjustments can
be performed easier than it in ordinary procedure.
<Set the Test Mode>
1. Set the “power select” switch (S801) is “A” position.
2. Turn ON the regulated power supply. (All LEDs on the set lights
up, and the clock is displayed.)
Note:Press the OFF button, if the clock is not displayed.
3. Push the preset 4 button.
4. Push the preset 5 button.
5. Press the preset 1 button for more than two seconds.
6. Then the display indicates all lights, the test mode is set.
<Release the Test mode>
1. Push the OFF button.
2. Set the power select switch (S801) is “B” position.
See the adjustment location from on page 17 for the ad-
justment.
0 dB=0.775 V
TAPE DECK SECTION
Tape Speed Adjustment
Procedure:
1. Put the set into the FWD PB mode.
Speed checker Frequency counter
–1.5 to +2.5% 2,955 to 3,075Hz
Specification: Constant speed
Adjustment Location: See page 17.
SECTION 5
ELECTRICAL ADJUSTMENTS
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened
swab:playback head pinch roller
rubber belt capstan
idlers
2. Demagnetize the playback head with a head damagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power sup-
ply voltage unless otherwise noted.
•Torque Measurement
Mode Torqu Meter Meter Reading
Foward CQ-102C 30 – 65 g•cm
(0.42 – 0.90 oz•inch)
Forward CQ-102C 0.5 – 4.5 g•cm
Back Tension (0.01 – 0.06 oz•inch)
Reverse CQ-102RC 30 – 65 g•cm
(0.42 – 0.90 oz•inch)
Reverse CQ-102RC 0.5 – 4.5 g•cm
Back Tension (0.01 – 0.06 oz•inch)
FF, REW CQ-201B 60 – 200 g•cm
(0.83 – 2.78 oz•inch)
•Tape Tension Measurement
Mode Tension Meter Meter Reading
Forward CQ-403A more than 90 g
(more than 3.18 oz)
Reverse CQ-403R more than 90 g
(more than 3.18 oz)
set +–
test tape
WS-48A
(3 kHz, 0 dB)
speaker out terminal
4
Ω
speed checker
or
frequency counte
r
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TEL 13942296513 QQ 376315150 892498299
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– 15 –
FM Stereo Separation Adjustment
Setting:
SOURCE button: FM
0 dB=1 µV
TUNER SECTION
[Note]
Adjust the tuner section in the sequence shown below.
1. FM Auto Scan/Stop Level Adjustment
2. FM Stereo Separation Adjustment
3. FM Signal Meter Adjustment
4. MW Auto Scan/Stop Level Adjustment
FM Auto Scan/Stop Level Adjustment
Setting:
SOURCE button: FM
Cautions during repair
When the tuner unit is defective, replace it by a new one
because its internal block is difficult to repair.
FM RF signal
generator
Carrier frequency : 98.0 MHz
Output level : 22 dB (12.6
µ
V)
Mode : mono
Modulation : 1 kHz, 22.5 kHz deviation (30%)
0.01
µ
F
set
antenna jack (J1)
Procedure:
1. Set to the test mode. (See page 14).
2. Push the SOURCE button and set to FM.
Display
FM INTRO
REG
3. Push the preset 3 button.
Display
INTRO
REG
FM
4. Adjust with the volume RV2 on TU1 so that the “FM” indica-
tion turns to “FM0” indication on the display window.
But, in case of already indicated “FM0”, turn the RV2 so that
put out light “0” indication and adjustment.
Display
INTRO
REG
Adjustment Location: See page 17.
FM RF signal
generator
Carrier frequency : 98.0 MHz
Output level : 70 dB (3.2 mV)
Mode : stereo
Modulation : main: 1 kHz, 33.75 kHz deviation (45%)
sub: 1 kHz, 33.75 kHz deviation (45%)
:19 kHz pilot: 7.5 kHz deviation (10%)
0.01
µ
F
set
antenna jack (J1)
+
–
LINE OUT (CNJ150)
level meter
10 k
Ω
L-CH Stereo separation: A-B
R-CH Stereo separation: C-D
The separations of both channels should be equal.
Specification: Separation more than 26 dB
Adjustment Location: See page 17.
Procedure:
FM Stereo Level meter Level meter
signal generator connection reading (dB)
output channel
L-CH L-CH A
B
R-CH L-CH Adjust RV4 on TU1
for minimum reading.
R-CH R-CH C
D
L-CH R-CH Adjust RV4 on TU1
for minimum reading.
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TEL 13942296513 QQ 376315150 892498299
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– 16 –
FM Signal Meter Adjustment
Setting:
SOURCE button: FM
Procedure:
1. Set to the test mode. (See page 14.)
2. Push the SOURCE button and set to FM.
Display
FM RF signal
generator
Carrier frequency : 98.00 MHz
Output level : 35 dB (56.2
µ
V)
Mode : mono
Modulation : no modulation
0.01
µ
F
set
antenna jack (J1)
FM INTRO
REG
3. Push the 6 button.
4. Adjust RV1 so that the display indication is “160”.
Display
INTRO
FM
Specification: Display indication: 158 to 162.
Adjustment Location: See page 17.
MW Auto Scan/Stop Level Adjustment
Setting:
SOURCE button: MW
AM RF signal
generator
Carrier frequency : 999 kHz
30% amplitude
modulation by
1 kHz signal
Output level : 33 dB
(
44.7
µ
V
)
(50
Ω
)set
AM dummy antenna
30
Ω
15 pF
65 pF
antenna jack (J1)
Procedure:
1. Set to the test mode. (See page 14.)
2. Push the SOURCE button and set to MW.
Display
999 @
MW INTRO
3. Push the preset 3 button.
Display
3 999
MW INTRO
4. Adjust with the volume RV1 on TU1 so that the “MW” indica-
tion turns to “MW0” indication on the display window.
But, in case of already indicated “MW0”, turn the RV1 so that
put out light “0” indication and adjustment.
Display
3 999
INTRO
Adjustment Location: See page 17.
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TEL 13942296513 QQ 376315150 892498299
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– 17 –
Adjustment Location:
– SET UPPER VIEW –
Tape Speed Adjustment
TU1
RV1 MW Auto Scan/Stop Level Adjustmen
t
RV2 FM Auto Scan/Stop Level Adjustment
RV4 FM Stereo Separation Adjustment
RV1 FM Signal Meter Adjustment
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TEL 13942296513 QQ 376315150 892498299
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– 18 –
• IC Block Diagrams – MAIN section –
IC1 TB2114F (EL)
IC3 TDA7330BD-013TR
VDD
SEEK/RECP
1234567 8 9 10
24 23 22 21 20 19 18 17 16 15
11 12
14 13
BUFFER
XTOUT
O
SC OUT
CE
DIN
CK
DOUT
SR
I/O-1
I/O-2
OUT-1
OUT-2
OUT-3
AM/FM IF
VDD
FM IN
AM IN
D-GND
FM CP OUT
VT
AM CP OUT
VCC
RF
A-GND
XTIN
BUS INTERFACE I/O PORTS OUT PORTS
OSC IN
OR
X'TAL OSC
ON/OFF
REFERENCE
COUNTER
PHASE
COMPARATOR
20BIT
IF COUNTER
2
MODULAS
PRESCALER
12BIT
PROGRAMABLE
COUNTER
AMPAMPAMP
+
–
RIPPLE
FILTER
18BIT
18BIT 22BIT
40BIT
SHIFT
RESISTER
REF
VCC +
–
SIG
SEEK/RECP
4BIT
SWALLOW
COUNTER
PSC
N
DATA
COSTAS
LOOP
PLL
57kHz
PHASE
DECODER
DIFF
DECODER
CLOCK
RECOVERY
PLL
1.4675kHz
ON/OFF
OSCILLATOR
fx DIVIDER
TEST LOGIC
8th ORDER
SC-BANDPASS
FILTER
2nd ORDER
ANTIALIAS
FILTER
+
–
20 19 18 17 16 15 14 13 12 11
10986 73 45
12
POR
TM
FSEL
T7
VCC
ARI
OUAL
RODA
ROCL
T57
MPXIN
VREF
CMP
FILOUT
GND
T1
T3
T4
OSCOUT
OSCIN
VCC
SECTION 6
DIAGRAMS
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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– 19 –
IC151 LC75373ED
IC351 CXA2509AQ-T4
IC360 MM1322XFBE
+
–
+
–
+
–
+
–+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–+
–
+
–
+
–
+
–
DECODER LATCH SHIFT
REGISTER CONTROL
–
+
+
–
12 3 45 6 7 8 9 10
20
19
18
17
16
15
14
13
12
11
21
22
2324252627282930313233
34
35
36
37
38
39
40
41
42
43
44
LSELO
L4
L3
L2
L1
VDD
R1
R2
R3
R4
RSELO
RVRIN
RCOM
RT1
RT2
RT3
RTOUT
RSIN
RS1
RS2
RS3
RSOUT
RFIN
RFOUT
RROUT
VSS
CL
DI
CE
VREF
LROUT
LFOUT
LFIN
LSOUT
LS3
LS2
LS1
LSIN
LTOUT
LT3
LT2
LT1
LCOM
LVRIN
+
–
+
–
+–
+
–
+–
12345 6 7 8 9 10
20
19
18
17
16
15
14
13
12
11
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31
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37
38
39
40
2425
PBFB1
PBRIN1
PBREF1
PBFIN1
35
36
PBGND
VCT
PBFIN2
PBREF2
PBRIN2
PBFB2
PBEQ1
PBOUT1
VCC
TAPEIN1
AUXIN1
MSLPF
LINEOUT1
NC
NC
G2FB
G1FB
MSTC
DGND
MSOUT
NC
NC
INSW
TAPESW
MSMODE
DRSW
MSSW
NC
NC
LINEOUT2
DIREF
AUXIN2
TAPEIN2
PBEQ2
PBOUT2
GND
F2
120µ/70µ
X1
X1
VCT
+
F1
120µ/70µ24dB
F3
LPF
VCC
DETECT
MS ON/
OFF
FWD/RVS
TAPE EQ
TAPE/AUX
NR BIAS
24dB
MS
MODE
T2
T1
1
2
3
4
5
6
7
8OUT2
VS
OUT1
GND
IN1
VCC
IN2
GND
CONTROL CIRCUIT
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
– 20 –
IC601 BA3918-V2
+
–
+
–
+
–
+
–
OVER VOLTAGE
PROTECT
REGULATOR
12 3 45 6 7 8 9 10 1211
NC
MODE2
MODE1
STB
VDD
AMP
VCC
ANT
COM
AM
FM
GND
IC701 BA8270F-E2
1
2
3
4
5
6
7 8
9
10
14
13
12
11
BUS ON
SWITCH
RESET
SWITCH
BATTERY
SWITCH
BUS ON
RST
BATT
CLK
VREF
DATA
GND
VCC
RST
BUS ON
CLK IN
BU IN
DATA IN
DATA OUT
•Waveforms
42 mVp-p
200 nsec
1IC1 1XO
5.1 Vp-p
230 nsec
2IC3 9XO
3.9 Vp-p
125 nsec
3IC501 9XOUT 4IC501 !™ XTOUT
5 Vp-p
30.6
µ
sec
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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