Sony TC-K222ESA User manual

TC-K222ESA/K890ES
SERVICE MANUAL
Photo :TC-K890ES
Dolby noise reduction and HX Pro headroom extension
manufactured under license from Dolby Laboratories Licensing
Corporation. HX Pro originated by Bang & Olufsen.
*"DOLBY”, the double-D symbol 00 and "HX PRO” are
trademarks of Dolby Laboratories Licensing Corporation.
SPECIFICATIONS
Recording system 4-track 2-channel stereo
Fast winding time Approx. 90 sec. (with Sony C-60 cassette)
Bias AC bias
Heads Erasing head x 1 (S&F head)
Recording head x 1 (LA head)
Playback head x 1 (LA head)
Motors Capstan motor x 1 (direct - drive linear torque
BSL motor)
Reel motor x 1 (DC motor)
+ 0.04% W.Peak (IEC)
0.024% W.RMS (NAB)
+ 0.065% W.Peak (DIN)
Signal-to-noise ratio (at peak level)
Type |
Type IV (Sony Type Il
Metal-S/Select) | (Sony UX-S) (Sony HF-S)
Measured at peak level weighted without NR. The S/N is improved by about
15 dB at 500 Hz and by about 20 dB about 1 kHz with Dolby-C NR on, and by
5 dB at 1 KHz and by 10 dB about 5 kHz with Dolby-B NR on.
Wow and flutter
Cassette
(Dolby NR OFF)
0.4% (with Sony Type |, 160 nWb/m,
315 Hz, 3rd H.D.)
1.3% (with Sony Type IV, 250 nWb/m,
315 Hz, 3rd H.D.)
Frequency response (DOLBY NR OFF)
Type IV cassette 20 - 22,000 Hz (+3 dB, IEC)
(Sony Metal-S/Select). | 20 - 16,000 Hz [+3 dB, (-4 dB recording)]
Type
I!
cassette
“0
verre
(Sony
UX-S)
20
-
20,000
Hz
(+3
dB,
IEC)
)
Harmonic distortion
Type | cassette
Type eassete {a0 17.000 He (498, EC
(Sony HF-S)
Line inputs Sensitivity 0.16 V
(phono jacks) Input impedance 47 k ohms
CD DIRECT. INPUT Input impedance 47k ohms
Inputs
Model Name Using Similar Mechanism | TC-K222ESG
Tape Transport Mechanism Type TCM-200D10
US Model
Canadian Model
Germany Model
. TC-K890ES
E Model
TC-K222ESA/K890ES
Outputs
Line outputs
(phono jacks)
Rated output level 0.5 V at a load impedance
of 47 k ohms
Load impedance Over 10 k ohms
Headphones Output level 0-3 mWata load
(stereo phone jack) impedance of 32 ohms
General
Power requirements
US, Canadian model:
120V AC, 60Hz
Germany model:
220 —230V AC (or 240V AC
adjustable by Sony personal),
50/60 Hz
E model:
120, 220 or 240V AC adjustable,
50/60 Hz
Power consumption 23 W
Dimensions Approx. 470 x 135 x 350 mm (w/h/d)
(188% x 53/4 x 137/s inches)
including projecting parts and controls
Weight Approx. 8.1 kg (17 Ibs 14 02)
Supplied accessories Audio connecting cords (2)
Screws (4)
Wireless remote commander RM-J701 (1)*
Sony SUM-3 (NS) batteries (2)*
“Not supplied with model for Canada and European countries.
Design and specifications are subject to change without notice.
Note
This appliance conforms with EEC Directive 87/308/EEC regarding
interference suppression.
STEREO CASSETTE DECK
ONY.

TC -K222ESA/K890ES |
TC-K222ESA is successor model for TC-K222ESL. Notice of main change
TC-K890ES is successor model for TC-K870ES. 1. The circuit description and electrical adjustment is
This service manual described only the difference for difference due to change of output levels.
these new models. Please refer TC-K222ESL/K870ES 2. Cabinet and cabinet appearance.
service manual (9-956-281-11) for detail informations.
SCHEMATIC DIAGRAM DIFFERNCE DESCRIPTION
CARBON 5.1K 5% 1/4W CARBON 33K 5% 1/4W
CARBON 2.7K 5% 1/4W CARBON 3.3K 5% 1/4W
CARBON 9.1K 5% 1/4W CARBON 68K 5% 1/4W
CARBON 96 1/8
CARBON 2.7K 5% 1/4W CARBON 33K 5% 1/4W
R313/ 413 CARBON 5.1K 5% 1/4W CARBON 3.3K 5% 1/4W
RV102/ 202 ADJ, CARBON 47K (CAL METER) ADJ, CARBON 22K (CAL METER)
RVS41
PHONE LEVEL HEADPHONE AMP
SECTION 1
DIAGRAMS
SCHEMATIC DIAGRAM
My” : Difference position
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Pi FILTER AMP
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9 0103 METER AMP
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PANEL (E} BOARD
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RISS [CAL METER

| TC -K222ESA/K890ES
SECTION 2
ELECTRICAL ADJUSTMENTS
* Refer to page 6 for Adjustment Location.
1. Adjust the following in the order of listing. (Adjust the
recording system after completion of adjusting the
playback system, in general.)
2. Adjustments and measurements should be performed for
each channel unless otherwise noted.
3. For simultaneous recording/playback, input a signal into
the line and set the equipment to recording state to
change the monitor to the tape, immediately playback the
recorded signal and issue it from the line output.
¢ Switch position
DOLBY NR wocccccsesscssecossecsccseccsssccccsscccssecersuscersnscerssecensecersesees OFF
MPX FILTER uu. ccsssscsssssssscccsseccovscccssecerseseccnsecssnscensnscesssess OFF
TIMER vicsssccssvsssscscssecssssssscsssscccnscccseccnsecesscestecssvecenseensescnsseesess OFF
MONITOR .ucssesssecscssecsseecsscecsssecececsecessveceuceccucecsseecnecersseensess TAPE
HX PRO coecsccsseccssscsssscccssccocssecssnvecsssceessscecssscerecensecerssscensveenss OFF
CALIBRATION ....ccssccssssscsccssscscssssecssssvececssesecrssveceensesessnsesees OFF
CD DIRECT oonnceeccceccssescsssccsscccccecssscessecssccesecssnecenseeeaceenseeesees OFF
BIAS ccccccsssssccccscccouscccssecesseccesssccsnecsenvecenseceees CENTER CLICK
REC LEVEL won cccscccssscsccsscecssccscssesernesersesesene CENTER CLICK
BALANCE un cceccssecccsesscssccseccsssccrssessnecesecenseess CENTER CLICK
* Specified recording position
Adjust knobs REC LEVEL (RV591) and BALANCE
(RV592) so that the following specified input/output signal
level are obtained.
Recording state
AF OSC
10kQ
O Attenuator
Input terminal
Input signal level 0.25V (—10dB)
LINE OUT
47kQ
0.44V (—5dB)
Torque Adjustment
1. Set the torque measuring tape CQ-102C and set the
equipment to playback state. Adjust RV801 so that the
torque meter indicates 40 + 3 g.cm.
2. After the completion of the adjustments, measure back
tension and FF/REW torques and check that the following
specifications are satisfied.
CQ-102C
FWD CQ-102C
back tension
CQ-201B
70 - 120g-cm
— 3 —-
Tape Speeds/Wow Checking
Procedure:
‘Standard adjustment tape
Frequency counter
WS-48B (3kHz 0dB) WOW
& WOW meter
47kQ
oe [=
Line output
L or R-CH
1. Playback the top section of the standard tape and measure
its output frequency and WOW value.
2. Turn the standard tape upside down, measure the same
values and check differences between both measured
values. (Difference between the top and the end of the
tape)
Adjustable limits:
TAPE SPEED deviation : 2,990 - 3,010 Hz or less
TAPE SPEED variation width : 2,990 - 3,010 Hz or less
: 0.04% or less
WOW (WRMS)
MPX Filter Checking
Conditions:
DOLBY NR switch : OFF
MPX FILTER switch : OFF
Procedure:
1. Mode: Stop state
AF OSC
¥ Attenuator
| ne |
.@)
Line output
Line input
315Hz, 0.5V (—3.8dB)
2. Apply the signal of 315Hz, 0.5V (—3.8dB) and set REC
LEVEL and BALANCE so that the line output level becomes
0.5V (—3.8dB).
3. Apply the signal of 19kHz, 0.5V (—3.8dB) and measure
the line output level.
Adjustable limits:
DOLBY NR switch: B or C
MPX FILTER switch: Line output level upon ON
315Hz: Within 0.45 to 0.56V (within —2.8 to —4.8dB)
19kHz: 0.015V (—33.8dB) or less

TC - K222ESA/K890ES |
Record/Playback Heads Vertical Adjustment
Procedure:
1. Mode: Playback
Standard adjustment tape
P-4-A100
(10kHz, -10dB)
Line output
2. Adjust the adjustment screws so that L-CH and R-CH
outputs become maximum. If the maximum output points
of L-CH and R-CH do not coincide, adjust the screws
so that the outputs agree with each other within 1dB from
the maximum output value in each channel.
L-CH
peak
1dB or less
R-CH
peak
Adjustment screw ,
position L-CH R-CH Angle °
peak oak adjustment
P screw
3. Checking of phases
— Playback state —
Standard adjustment tape
P-4-A100
(10kHz, -10dB)
L-CH
R-CH
Line output
4. Check that the difference between L-CH and R-CH >
phases is in the same phase - 90°.
Oscilloscope Lissajou's figures
ODO@OO
Same phase 45° 90° 135° 180°
No good
Good
Adjustment Location:
Adjustment. screw
Playback Level Adjustment
Procedure:
1. Playback state
Standard adjustment tape
P-4-L300
(315Hz, OdB)
Line output
Adjust RV1i01 (L-CH) and RV201 (R-CH) to satisfy the
following specifications.
Adjustable limits:
Line output level: 0.30 to 0.33V
(-7.2 to —8.2dB)
Level difference between channels: 0.5dB ot less Check that,
by repeating playback and stop, the line output level does not
change.
Erase Current Adjustment
Procedure:
1. Mode: record
t tape
Frequency counter VIVM ener Teas
2. Adjust RV553 so that VTVM indicates 110mA (erase
current 1!10mA).
3. Check oscillation frequency at that time.
Adjustable limits:
Erase current: 110 £2 mA
Oscillation frequency: 160 + 6kHz

Bias Consumption Current Adjustment
Precautions:
Be sure to adjust bias consumption currents before adjust-
ing recording bias. After completion of adjusting bias
consumption currents, again adjust recording bias.
Condition:
HX PRO switch: ON
Procedure:
1. Set the semi-fixed resistances RV303 (L-CH) and RV403
(R-CH) for the adjustment of recording bias and RV554
at a mechanical center and set the equipment to recording
state without signals.
2. Adjust T301 (R-CH) and T401 (L-CH) so that the digital
voltmeter indicates a minimum value.
Digital —
voltmeter
B+(+8.5V)
Adjustable limits:
120mV or less
(When measured using CS-413 after completion of adjusting
the bias)
Bias and Recording Level (HX PRO ON) Adjustment
Conditions:
REC LEVEL knob: Specified recording position (see Page 3)
HX PRO switch: ON
Procedure:
Li
2;
Simultaneous record/playback _ state
Line input
AF
72)
305Hz,
32mV(—27.8dB)
10KHz, 32mV(—27.8dB) Unrecorded tape
10kQ CS$-222
Al pore eer
TPO00%
ee
Osi
ft
Oscilloscope VTVM
fy
a
Line output
In order that the minimum output becomes the specified
output level:
(1) Adjust RV303 (R-CH) and RV403 (L-CH).
toc sagas tesdeeadniuea teidatesedinnusd turn sitebena vaneeteseiruass Bias adjustment
(2) Adjust RV301 (R-CH) and RV403 (L-CH).
Sdedbecsdertevebransharsusstarupanbagiviesatinrs Recording level adjustment
| TC - K222ESA/K890ES
Adjustable limits:
(1) Difference of 10kHz level from 315Hz level: +0.3dB '34B
(2) Level of 315Hz: —27.5dB to —28.1dB
Bias Adjustment (HX PRO OFF)
Conditions:
REC LEVEL knob: Specified recording position (see Page 3)
HX PRO switch: OFF
Procedure:
1. Simultaneous record/playback _ state
305Hz, 32mV(—27.8dB)
AF _OSC 10KHz, 32mV(—27.8dB)
C3
10kQ
Line
input
Unrecorded
tape
O|
Attenuator
CS-222
Line output
2. Adjust RV302 (L-CH) and RV402 (R-CH) so that the
difference between playback outputs of 10kHz and 315Hz
becomes 0.2 + 0.3dB.
METAL bias Adjustment
Conditions:
REC LEVEL knob: Specified recording position (see page 3)
HX PRO switch: OFF
Procedure:
1. Simultaneous record/playback | state
305Hz, 32mV(—27.8dB)
endl
10KHz,
32mV(-27.8dB)
€3
10kQ
Line
input
Unrecorded
tape
O|
Attenuator
CS-413
scmaarenmsmmasrarn
|
11,000
-
Line output
2. Adjust RV554 so that the difference of the playback
output of 10kHz R-CH from the playback output of
315Hz becomes +0.3dB.

TC - K222ESA/K890ES |
CALIBRATION and Level Meter Adjustment Procedure (level meter adjustments):
Condition: 1. Recording state (no line input signals)
CALIBRATION switch: ON 2. -Set RV202 rather high and gradually decrease the level.
Set the knob at a point where the level (a) | point higher
Procedure (oscillation output level): than OdB of the LOW FREQ segment (in the lower line)
1. Recording state (no line input signals) in the CAL level meter goes out.
3. Adjust RV102 so that HIGH FREQ segments (in the
upper line) of the CAL level meter light up completely
Unrecorded tape up to the OdB position.
A CN553 CS-222
HIGH: The jevel (a) 1 point higher may also blink.
1GH
REC CAL FREO | em eee a ee ee oe om on on om oe
LOW | op aw on ee ee ow oo om oe
FREO ‘
REC EQ CAL NORM
(a)
LOW: The level (a) 1 point higher should not blink.
2. Adjust RV551 so that the level of the 400Hz check point
becomes 9.5dB - 10.5dB.
3. Adjust RV552 so that the level of the 8kHz check point
becomes 9.5dB - 10.5dB.
Adjustment Location: |
Main (A) PCB ~— Component side —
METAL bias adjustment Playback level adjustment
Hh Level meter adjustment
RV101
IC502
LO RV202@) nee
RV201 Oscillation output level
“a adjustment
Torque
=
=
adjustment RV801 RV551 @) G) RV552
i
400Hz
8kHz
Bias consumption
( RV554 ~— current adjustment
LPF301
ee env aee Cr] RV301
iC801 Y) GC
T301
1C554 IC552
Bias adjustment, 7 RV403 © arv4o2 wot
mA [Q] 1551 fe
Bias adjustment LG) RV553 BAO
/
Erase current adjustment Recording level adjustment

NOTE:
® -XX,-X mean standardized parts, so they
may have some difference from the orig-
inal one.
® Color indication of Appearance Parts.
Example:
KNOB,BALANCE (WHITE)... (RED)
; *
Parts Cabinet’s
Color Color
SECTION 3
EXPLODED VIEWS
Items marked” *” are not stocked since
they are seldom required for routine ser-
vice. Some delay should be anticipated
when ordering these items.
The mechanical parts with no reference
number in the exploded views are not
supplied.
Hardware ( # mark) list is given in the last
of this parts list.
Abbreviation
CND : Canadian model
G: Germany model
| TC -K222ESA/K890ES
AX components identified by mark
or dotted line with mark
are critical for safety.
Replace only with part number
specified.
Les comppsants identifiés par une
marque sont critiques pour la
sécurité.
Ne les remplacer que par une piéce
portant le numéro spécifié.

TC -K222ESA/K890ES |
(1)
e@ee0
moO
Ref. No.
1
1
ww
oP & PS LS LS c
: Panel (B) board
: Panel (C) board
: Panel (D) board
: Panel (E) board
CHASSIS SECTION
(K890ES : US, Canadian,
Germany, E)
TCM-200D10
supplied with
Bye supplied with RV592
Part No. Description Remark
X-3362-818-1 KNOB (DIA. 12) ASSY (B), FLAT... (BLACK)
(K890ES:US, CND, E, G/K222ESA)
X-3363-490-1 KNOB (DIA. 12) ASSY (B), FLAT... (GOLD)
(K8S0ES: G)
X-3362-289-1 KNOB (VOL) ASSY... (BLACK)
(K890ES: US, CND, E, G/K222ESA)
X-3365-344-1 KNOB (VOL) ASSY. .. (GOLD) (K890ES:G)
3-364-173-01 KNOB (BAL)... (BLACK)
(K890ES: US, CND, E, G/K222ESA)
3-364-173-21 KNOB (BAL)... (GOLD) (K890ES:G)
A-2003-940-A PANEL ASSY, FRONT (K222ESA)
A-2004-042-A PANEL ASSY, FRONT (K890ES:US, CND)
A-2004-073-A PANEL ASSY, FRONT... (BLACK) (K890ES:G)
A-2004-079-A PANEL ASSY, FRONT (K890ES:£)
A-2004-122-A PANEL ASSY, FRONT... (GOLD) (K890ES:G)
1-465-314-11 REMOTE COMMANDER (RM-J701)°
(K890ES : E/K222ESA)
X-3363-745-1 LID ASSY, CASSETTE (K222ESA)
X-3365-079-1 LID ASSY, CASSETTE... (BLACK)
(K890ES:US, CND, E, G)
X-3365-346-1 LID ASSY, CASSETTE... (GOLD) (K890ES:G)
3-704-366-01 SCREW (CASE) (M3X8)
3-704-366-01 SCREW (CASE) (M3X8)... (BLACK)
(K890ES:US, CND, E, G/K222ESA)
3-704-366-11 SCREW (CASE) (M3X8)... (GOLD) (K890ES:G)
Ref. No.
* 9
* 9,
10
11
12
13
13
14
14
* 15
16
16
17
17
18
* 19
(K890ES : US, Canadian,
Germany, E)
}
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|
|
|
|
|
|
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Part No. Description Remark
3-364-366-01 CASE. . (BLACK) (K890ES:US, CND, E, G/K222ESA)
3~364-366-41 CASE.. (GOLD) (K890ES:G)
2-181-754-01 COVER, BATTERY (K890ES:E/K222ESA)
§-911-844-XX CUSHION (50X20)
4-951-620-01 SCREW (2. 6X8), +BVTP
3-364-165-01 BUTTON (14X5)... (BLACK)
(K890ES:US, CND, E, G/K222ESA)
3-364-165-11 BUTTON (14X5)... (GOLD) (K890ES: G)
X-3362-290-1 BUTTON (BLOCK) ASSY... (BLACK)
(K890ES:US, CND, E, G/K222ESA)
X-3365-345-1 BUTTON (BLOCK) ASSY... (GOLD) (K890ES:G)
A-2006-778-A PANEL BOARD, COMPLETE
X-3340-188-1 PANEL (R) ASSY, SIDE... (BLACK)
(K890ES:US, CND, E, G)
X-3363-178-2 PANEL (R) ASSY, SIDE... (GOLD) (K890ES:6)
X-3340-187-1 PANEL (L) ASSY, SIDE... (BLACK)
(K8S0ES: US, CND, E, G)
X-3363-177-2 PANEL (L) ASSY, SIDE... (GOLD) (K890ES:G)
4-933-446-01 SCREW (SIDE PANEL) (K890ES)
3-380-705-01 COVER, SAFETY
FLT901.1-519-560-21 INDICATOR TUBE, FLUORESCENT

| TC -K222ESA/K890ES
, 69 ©. 1
#19
(2)
PANEL
SECTION
'67_
yo
|
Mm
A:
Main
(B)
board
70
SS
|
@
F:
Panel
(F)
board
cine
@
G:
Panel
(G)
board
mA
9
SS
a
)
@
H:
Panel
(H)
board
65
68
~~
Ww
|
#2 ~N 2
LF
¢
~
7
(including MA) 87
64 60
not
supplied
\. 1701
not supplied
54 | Plate supplied ~
53 \
51 52 SUPP lean not supplied
Ref. No. Part. No. Description Remark Ref. No. Part No. Description Remark
51 3-354-931-01 KNOB (DIA. 10)... (BLACK) 62 X~-3304-944-1 FOOT ASSY... (BLACK)
(K890ES:US, CND, E, G/K222ESA) (K890ES:US, CND, E, G/K222ESA)
51 3-354-931-31 KNOB (DIA. 10)... (GOLD) (K890ES:G) 62 X-3363-489-1 FOOT ASSY... (GOLD) (K890ES:G)
52 3-354-981-01 SPRING (SUS), RING... (BLACK) « §3 4~870-273-00 HEAT SINK (E) (K890ES:G)
(K890ES: US, CND, E, G/K222ESA) 63 4-902-345-01 HEAT SINK (K890ES:US, Canadian, E/K222ESA)
52 3-356-935-01 SPRING... (GOLD) (K890ES:G) * 64 1-590-321-51 LEAD (WITH CONNECTOR)
53 4-951-620-01 SCREW (2. 6X8), +BVIP * 65 1-533-213-31 HOLDER, FUSE
54 4-922-518-01 KNOB (TIMER)... (BLACK) * 66 A-2006-777-A MAIN BOARD, COMPLETE
(K890ES:US, CND, E, G/K222ESA) (K890ES: US, CND, E/K222ESA)
54 4-922-518-62 KNOB (TIMER)... (GOLD) (K890ES:G) * 66 A-2006-779-A MAIN BOARD, COMPLETE (K890ES:G)
55 3-354-912-01 KNOB, POWER... (BLACK) A\67 1-575-651-11 CORD, POWER (K890ES:G)
(K890ES: US, CND, E, G/K222ESA) A\67 1-575-653-11 CORD, POWER (K890ES:E/K222ESA)
09 4-917-460-51 KNOB, POWER... (GOLD) (K890ES:G) A\67 1-575-975-11 CORD, POWER (K890ES:US, CND)
* 56 4-912-962-01 COVER (1P), TERMINAL (K890ES:US, CND, G) * §8 1-560-242-91 BUS BAR 10P
* 57 3-356-925-01 HEAT SINK ANS9 1-569-007-11 ADAPTER, CONVERSION 2P (K890ES:E/K222ESA)
58 4-870-539-00 PLATE, GROUND AN70 1-692-155-11 SELECTOR, POWER VOLTAGE
* 59 3-309-144-21 HEAT SINK (K89QES: E/K222ESA)
* 60 3-703-244-00 BUSHING (2104), CORD (K890ES:US, CND, G) * 71 3-356-961-02 COVER (TRANSFORMER) (K890ES:E/K222ESA)
* 60 3-703-571-11 BUSHING (S) (4516), CORD * 72 3-703-044-26 LABEL, CAUTION (K89QES:US, CND)
* 60 3~-703-571-11 (K890ES:E/K222ESA) * 73 4-880-403-11 HEAT SINK
* 61 3-372-370-11 PANEL, BACK (K8S0ES:US, CND) AF801 1-532-285-00 FUSE, TIME-LAG (1. 25A)
* 61 3-372-370-31 PANEL, BACK... (BLACK) (K890ES:G) (K890ES: E, G/K222ESA)
* 61. 3-372-370-41 PANEL, BACK (K222ESA) -AF801 = 1-532-741-11 FUSE, GLASS TUBE (1. 25A) (K890ES:US, CND)
* 61 3-372-370-71 PANEL, BACK (K890ES:E) A\T701 ~~: 1-450-855-11 TRANSFORMER, POWER (K8S0ES:E/K222ESA)
*« 61 3-372-370-81 PANEL, BACK... (GOLD) (K890ES:G) A\T701 = 1-450-856-11 TRANSFORMER, POWER (K8S0ES:G)
A\T701 =: 1-450-857-11 TRANSFORMER, POWER (K890ES:US, CND)

(3)
Ref. No.
101
102
* 103
104
105
106
107
108
109
* 110
{11
112
113
114
115
116
117
118
119
120
121
122
123
* 124
125
Part No.
X-3362-671-1
3-558-708-11
3-356-717-01
3-356~-626-01
3-362- 308-01
3-356-932-01
3-356-927-01
3-356-933-01
3-356-928-11
3-356-929-01
3-356-931-01
3-356-926-01
3-356-930-01
X-3356-613-1
3-564-138-00
3-356-652-01
X-3356-621-1
3-356-660-61
3-356-661-01
3-356-657-01
TC - K222ESA/K890ES
Description Remark
HOLDER (BG) ASSY, CASSETTE
WASHER, STOPPER
LEVER (JOINT)
SPRING, TENSION
CAP (REEL)
LEVER (LA)
SPRING (LEFT), TORSION
LEVER (LB)
PLATE (A), ORNAMENTAL
ABSORBENT, VIBRATION
LEVER (RB)
SPRING (RIGHT), TORSION
LEVER (RA)
PLATE ASSY, ORNAMENTAL
GUIDE (S), TAPE
NUT (PINCH LEVER S)
LEVER (PINCH LEVER S) ASSY
LEVER (PS)
SPRING (PINCH LEVER S), TORSION
SPRING (PS), COMPRESSION
3-669-465-00 WASHER (1.5), STOPPER
X-3356-641-1
3-356-614-01
X-3356-608-1
3-356-601-11
LEVER (FR2) ASSY
SLIDER (BRAKE)
LEVER (LIFTER) ASSY
SCREW, STEP
#10
Ref. No. Part No. Description Remark
126 X-3356-623-1 LEVER (BT) ASSY
127 3-319-224~-41 DAMPER, SMALL
128 X-3356-629-1 GEAR (S) ASSY
129 = X-3356-627-1 GEAR (T} ASSY ;
130 3-356-710-01 SHAFT (LEFT) (CASSETTE HOLDER)
131 3-356-658-01 SPRING (LIMITER H), TENSION
132 3-332-763-01 RING, OIL RESERVOIR
* 133 X-3362-199-1 SLIDER (HEAD CHASSIS D) ASSY
134 3-356-656-01 SPRING (HEAD PC BOARD), LEAF
135. X-3356-620-1 LEVER (PINCH LEVER T) ASSY
136 3-318-433-01 SPRING
* 137 3-576-977-00 BRACKET, E. HEAD
138 = X~3365-065-1 HOLDER (D9) ASSY, CASSETTE
139 3-669-596-00 WASHER (2.3), STOPPER
140 3-356-625-01 SPRING, TENSION
141 3-356-619-01 SPRING (B), TORSION
142 3-356-672-01 SPRING (PINCH LEVER T), TORSION
143 3-356-946-01 BUSHING
144 3-564-121-00 SPRING, COMPRESSION
145 3-356-713-01 WASHER
* 146 1-608-268-00 PC BOARD, ERASE HEAD
147 1-543-836-11 HEAD, MAGNETIC: (ERASE)
148 1-543-684-21 HEAD, MAGNETIC (REC/PB) (RPA709-3602A)
149 8-719-980-85
LED SLF325C (CASSETTE LAMP) (GREEN)

: TC - K222ESA /K890ES
(4) MECHANISM SECTION 2 (TCM-200D10)
not supplied
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
201 X-3362-284-1 FLYWHEEL (S2. 3) ASSY * 223 X-3356-606-1 LEVER (LOADING) ASSY
202 X-3356-619-1 FLYWHEEL (DT) ASSY 224 3-356-630-01 ROLLER (LOADING)
203 3-364-600-01 BELT (CAPSTAN) 225 3-558-708-21 WASHER, STOPPER
204 X-3362-281-1 CHASSIS (D2. 3) ASSY 226 3-356-654-01 GEAR (MODE CAM C)
205 3-356-705-31 WASHER (CAPSTAN) 227 3-356-617-01 LEVER (SELECTION)
207 3-355~-801-01 SCREW (BTP 2X18) 228 3-356-613-01 LEVER (MODE)
*« 208 3~356-628-01 SPACER (MOTOR) 225 3-356-707-01 SCREW (+PTPWH 2X25)
* 210 X-3362-282-1 BRACKET (THRUST RETAINER) ASSY * 230 X-3356-616-1 BRACKET (MOTOR D) ASSY
211 X-3356-622-1 CHASSIS (C) ASSY, MECHANICAL 231 3-356-631-01 HOLDER (SENSOR)
212 3-356-703-01 GEAR (COMMUNICATION C) 232 3-363-804-01 SCREW (+P 2. 6X6. 5)
213 3-356-607-01 PULLEY (MODE) 233 A-2006-154-A CAPSTAN C.0.C BOARD, COMPLETE
214 3-356-603-01 BELT (MODE) 234 1-632-779-11 PC BOARD, FG
215 3-356-606-01 GEAR (MODE)
216 3-669-465-11 WASHER (1.5), STOPPER
217°: 3-356-702-01 GEAR (COMMUNICATION B)
*
235 = 1-632-740-11 MD BOARD
236 =: 1-632-741-11 REEL MOTOR BOARD
237 =: 1-632-746-11 COMPARATOR BOARD
*
*%
218 3-356-605-01 SPRING, COMPRESSION 238 = 3-364-135-01 RETAINER (S), THRUST
219 3-356-609-01 GEAR (LOADING) M1001 X-3356-638-1 MOTOR (REEL R) ASSY
220 = 3-376-854-01 SPRING, TENSION M1002 X-3356-604-1 MOTOR (ASSIST) ASSY
221 3-356-653-01 SLIDER (PAUSE) $1001 1-466-238-11 ENCODER, ROTARY
222 3-356-616-01 GEAR (LOADING CAM)

TC - K222ESA/K890ES
SECTION 4
ELECTRICAL PARTS LIST
The following parts differ from those in TC-K222ESL/K NOTE :
S70ES. e RESISTORS _
All resistors are in ohms
@ Items marked "*" are not stocked since
they are seldom required for routine
service. Some delay should be anti-
cipated when ordering these items.
No. Part No. Description Remarks No. Part No. Description Remarks
* A.2006-777-A MAIN BOARD, COMPLETE
(K890ES ; US, Canadian, E / K222ESA) ACCESSORY & PACKING MATERIAL
* A-2006-779-A MAIN BOARD, COMPLETE (K890ES ; Germany) SEAEFIEAR EVER PERAR TERE CENEEELER TES
HESKEEEREEEREKESELE SEE ETE
* 3-354-919-51 INDIVIDUAL CARTON (K890ES)
< RESISTOR > * 3-366-699-91 INDIVIDUAL CARTON (K222ESA)
* 3.754-181-11 MANUAL, INSTRUCTION
R118 1-247-719-11 CARBON 33K 5% 1/4W (ENGLISH/FRENCH/SPANISH/GERMAN)
R119 1-247-719-11 CARBON 33K 5% 1/4W (K222ESA, K890ES ; Canadian, Germany, E)
R137 1-249-427-11 CARBON 68K 5% 1/4W * 3-754-181-21 MANUAL, INSTRUCTION (ENGLISH) (K890ES ; US)
R218 1-247-719-11 CARBON 33K 5% 1/4W
R219 1-247-719-11 CARBON 3.3K 5% 1/4W TIIrorro rei Tere t te teeter eee rere ieee Te
R237 1-249-427-11 CARBON 6.8K 5% 1/4W
R310 1-247-128-00 CARBON 750 5% 1/4W TEEE TORT UPSET ERS
R312 1-247-719-11 CARBON 33K 5% 1/4W HARDWARE LIST
R313 1-247-719-11 CARBON 3.3K 5% 1/4W meer enreeregere®
R410 1-247-128-00 CARBON 750 5% 1/4W
R412 1-247-719-11 CARBON 33K 5% 1/4W #1 7-682-548-04 SCREW+BVTT 3X8. (S)
R413 1-247-719-11 CARBON 33K 5% 1/4W #2 7-682-547-04 SCREW+BVTT 3X6 (S)
#3 7-682-548-09 SCREW+BVTT 3X8 (S)
< VARIABLE RESISTOR > #4 7-685-133-19 SCREW +BTP 2.6X6 TYPE2 N-S
#5 7-682-547-09 SCREW +BV 3X6, S TIGHT
RV102 1-238-601-11 ADJ, CARBON 22K (CA METER L)
RV202 1-238-601-11 ADJ, CARBON 22K (CA METER R) #6 7-682-147-15 SCREW, TR (+P 3X6)
#7 7-621-849-00 SCREW (BV/RING)
GEOG OOO IO GI I IOI io i i iai i i dani a ak ii #8 7-621-775-10 SCREW +B 2.6X4
#9 7-628-253-00 SCREW+PS 2X4
* A-2006-778-A PANEL BOARD, COMPLETE #10 7-621-255-20 SCREW+BVTT 2X4 (S)
FEREGEEEEE EEE SEEGER EEE ERE
#11 7-621-772-10 SCREW+B 2X4
< INDICATOR TUBE > #:12 7-671-154-01 STENLESS BALL
#13 7-685-870-01 SCREW+BVTT 3X5 (S)
FLT901 1-519-560-21 INDICATOR TUBE, FLUORESCENT #14 7-621-772-70 SCREW+B 2X14
#:15 7-622-205-05 NUT M2 TYPE2
Torr rrr r oir or efit tte ere TT teeter et tt Ty
#16 7-628-254-10 SCREW +PS 2.6X6
MISCELLANEOUS #17 7-682-648-09 SCREW +PS 3X8
BERT ARE ASSES ERTS. #18 7-621-255-35 SCREW+BVTT 2X5 (S)
#19 7-685-646-79 SCREW +BVTP 3X8 TYPE2N-S
1-543-684-21 HEAD, MAGNETIC (REC/PB)(RPA709-3602A) (K890ES ; E / K222ESA)
1-543-836-11 HEAD, MAGNETIC (ERASE)
1-692-155-11
T701 A\ 1-450-855-11
T701 A\ 1-450-856-11
SELECTOR, POWER VOLTAGE (K890ES ; E / K222ESA)
TRANSFORMER, POWER (K890ES ; E / K222ESA)
TRANSFORMER, POWER (K890ES ; Germany)
The components identified by mark A\ or dotted
line with mark A are critical for safety.
Replace only with part number specified.
T701 A\ 1-450-857-11 TRANSFORMER, POWER (K890ES ; US, Canadian)
Les composants identifies par une marque A\ sont
critiques pour la securite.
Ne les remplacer que par une piece portant le
numero specifie.
When indicating parts by reference number, please
include the board name.
English
. 92E0659-1
Sony Corporation Printed in Japan
9-957-073-11
Audio
Group
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