Sony DVP-NC650V User manual

SERVICE MANUAL
US Model
Canadian Model
SACD/DVD PLAYER
DVP-NC650V
RMT-D133A
SPECIFICATIONS
System
Laser Semiconductor laser
Signal format system NTSC
Audio characteristics
Frequency response DVD (PCM 96 kHz): 2 Hz to 44 kHz (-2 dB ± 2.0 dB at 44 kHz)
SACD: 2 Hz to 100 kHz (-3 dB ± 2.0 dB at 50 kHz)
CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio (S/N ratio) 115 dB (DVD VIDEO) (LINE OUT L/R (AUDIO) 1/2 jacks only)
Harmonic distortion 0.003 %
Dynamic range DVD VIDEO/SACD: 103 dB
CD: 99 dB
Wow and flutter Less than detected value (±0.001% W PEAK)
Outputs
Jack name Jack type Output level Load impedance
DIGITAL OUT
(OPTICAL)
Optical output jack -18 dBm Wave length 660 nm
DIGITAL OUT
(COAXIAL)
Phono jack 0.5 Vp-p 75 ohms terminated
LINE OUT L/R
(AUDIO) 1/2
Phono jack 2 Vrms (at 50 kilohms) Over 10 kilohms
5.1CH OUTPUT Phono jack 2 Vrms (at 50 kilohms) Over 10 kilohms
LINE OUT (VIDEO) 1/2 Phono jack 1.0 Vp-p 75 ohms, sync negative
S VIDEO OUT 1/2 4-pin mini DIN Y: 1.0 Vp-p
C: 0.286 Vp-p
75 ohms, sync negative
75 ohms terminated
COMPONENT VIDEO
OUT (Y, P
B , P R )
Phono jack Y: 1.0 Vp-p
P B , P R : 0.7 Vp-p
75 ohms, sync negative
75 ohms
AUDIO IN L/R Phono jack - 47 kilohms
MEGA CONTROL Mini jack - -
PHONES Phone jack 12 mW 32 ohms
General
Power requirements 120 V AC, 60 Hz
Power consumption 17 W
Dimensions (approx.) 430 ×108 ×414 mm (17 ×4 3/8 ×16 3/8 in.) (width/height/depth)
including projecting parts
Mass (approx.) 5.5 kg (12 lb. 2 oz.)
Operating temperature 5°C to 35°C (41°F to 95°F)
Operating humidity 25% to 80%
Supplied accessories
Specifications and design are subject to change without notice.
E NERGY S TARis a U.S. registered mark. As an E NERGY S TARPartner, Sony Corporation has determined
that this product meets the
E NERGY S TARguidelines for energy efficiency.
Check that you have the following items:
•Audio/video cord (pinplug x 3 ypinplug x 3) (1)
•Remote commander (remote) RMT-D133A (1)
•Size AA (R6) batteries (2)
•S VIDEO cord (1)

– 2 –
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK. CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED
LINE WITH MARK 0ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 k Ω 0.15 µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operatedAC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indica-
tion is 0.75V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2VAC range are suit-
able. (See Fig. A)
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom-
mend their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:

– 3 –
TABLE OF CONTENTS
Section Title Page Section Title Page
Service Note ............................................................................ 4
1. GENERAL
Index to Parts and Controls .......................................... 1-1
Getting Started .............................................................. 1-3
Hookups ........................................................................ 1-4
Playing Discs ................................................................. 1-7
Searching for a Scene................................................... 1-11
Viewing Information About the Disc.............................. 1-12
Sound Adjustments ....................................................... 1-13
Enjoying Movies ............................................................ 1-15
Using Various Additional Functions .............................. 1-16
Settings and Adjustments ............................................. 1-18
Additional Information ................................................... 1-21
2. DISASSEMBLY
2-1. Upper Case Removal .................................................... 2-1
2-2. Reinforcement (C) Block Removal................................ 2-1
2-3. Front Panel Section Removal........................................ 2-1
2-4. Rear Panel Block Removal ........................................... 2-1
2-5. AV-60 Board Removal ................................................... 2-2
2-6. MB-101 Board Removal................................................ 2-2
2-7. Table Ass’y Removal ..................................................... 2-2
2-8. CN-143 Board Removal ................................................ 2-2
2-9. BU Holder Ass’y Removal............................................. 2-3
2-10. Optical Pick-up Removal ............................................... 2-3
2-11. Chassis Ass’y Removal................................................. 2-3
2-12. Loading Motor Ass’y (M851) Removal.......................... 2-3
2-13. Power Block Removal ................................................... 2-4
2-14. Internal Views ................................................................ 2-5
2-15. Circuit Boards Location ................................................. 2-6
3. BLOCK DIAGRAMS
3-1. Overall Block Diagram................................................... 3-1
3-2. RF/Servo Block Diagram............................................... 3-3
3-3. Signal Process Block Diagram...................................... 3-5
3-4. Video Block Diagram..................................................... 3-7
3-5. System Control Block Diagram ..................................... 3-9
3-6. Audio (1) Block Diagram ............................................... 3-11
3-7. Audio (2) Block Diagram ............................................... 3-13
3-8. Interface Control Block Diagram ................................... 3-15
3-9. Power (1) Block Diagram .............................................. 3-17
3-10. Power (2) Block Diagram .............................................. 3-19
4. PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1. Frame Schematic Diagram............................................ 4-3
FRAME (1)..................................................................... 4-3
FRAME (2)..................................................................... 4-5
4-2. Printed Wiring Boards and Schematic Diagrams ......... 4-7
MB-101 Printed Wiring Board ....................................... 4-7
MB-101 (RF AMP, SERVO) Schematic Diagram .......... 4-11
MB-101 (ARP, SERVO DSP) Schematic Diagram........ 4-13
MB-101 (AV DECODER) Schematic Diagram.............. 4-15
MB-101 (BNR) Schematic Diagram .............................. 4-17
MB-101 (DRIVE) Schematic Diagram .......................... 4-19
MB-101 (SYSTEM CONTROL)
Schematic Diagram ....................................................... 4-21
MB-101 (CLOCK GENERATOR)
Schematic Diagram ....................................................... 4-23
MB-101 (FLASH MEMORY, OTP)
Schematic Diagram ....................................................... 4-25
MB-101 (AUDIO DSP) Schematic Diagram.................. 4-27
MB-101 (2ch/6ch DAC) Schematic Diagram ................ 4-29
MB-101 (H3GA) Schematic Diagram............................ 4-31
MB-101 (SACO DECODER) Schematic Diagram ........ 4-33
MB-101 (DSD DSP) Schematic Diagram ..................... 4-35
AV-60 Printed Wiring Board .......................................... 4-37
AV-60 (VIDEO BUFFER) Schematic Diagram.............. 4-39
AV-60 (MUTE) Schematic Diagram ............................. 4-41
AV-60 (AUDIO AMP) Schematic Diagram .................... 4-43
FR-180 (FUNCTION SWITCH) Printed Wiring Board
and Schematic Diagram............................................... 4-45
IF-85 Printed Wiring Board ........................................... 4-47
IF-85 Schematic Diagram ............................................. 4-49
FL-124, SW-356, HP-133 Printed Wiring Boards ........ 4-51
FL-124 (FUNCTION SWITCH),
SW-356 (FUNCTION SWITCH),
HP-133 (HEADPHONE) Schematic Diagrams ............. 4-53
CN-143, LM-64 Printed Wiring Boards ......................... 4-55
CN-143 (CONNECTION), LM-64 (LOADING MOTOR)
Schematic Diagram ....................................................... 4-57
SE-123, TM-125 Printed Wiring Board ......................... 4-59
SE-123 (SENSOR), TM-125 (TURNTABLE MOTOR)
Schematic Diagram ....................................................... 4-61
MPN4801 Printed Wiring Board.................................... 4-63
MPN4801 Schematic Diagram...................................... 4-65
5. IC PIN FUNCTION DESCRIPTION
5-1. System Control Pin Function
(MB-101 Board IC104) .................................................. 5-1
6. TEST MODE
6-1. General Description ...................................................... 6-1
6-2. Starting Test Mode ........................................................ 6-1
6-3. Syscon Diagnosis.......................................................... 6-1
6-4. Drive Auto Adjustment .................................................. 6-5
6-5. Drive Manual Operation ................................................ 6-7
6-6. Mecha Aging ................................................................. 6-10
6-7. Emergency History........................................................ 6-10
6-8. Version Information ....................................................... 6-11
6-9. Video Level Adjustment ................................................ 6-11
6-10. IF CON Self Diagnostic Function .................................. 6-11
6-11. Troubleshooting ............................................................. 6-18
7. ELECTRICAL ADJUSTMENT
7-1. Power Supply Adjustment ............................................. 7-1
1. Power Supply Check (MPN4801 Board)....................... 7-1
2. +11 V Adjustment .......................................................... 7-1
3. +5 V Adjustment ............................................................ 7-1
4. –11 V Adjustment .......................................................... 7-1
7-2. Adjustment of Video System ......................................... 7-2
1. Video Level Adjustment (MB-101 Board) ..................... 7-2
2. Checking S Video Output S-Y....................................... 7-2
3. Checking S Video Output S-C....................................... 7-2
4. Checking Component Video OutputY .......................... 7-2
5. Checking Component Video Output B-Y ...................... 7-3
6. Checking Component Video Output R-Y ...................... 7-3
7-3. Adjustment Related Parts Arrangement ....................... 7-4
8. REPAIR PARTS LIST
8-1. Exploded Views ............................................................. 8-1
8-1-1. Main Assembly ......................................................... 8-1
8-1-2. Front Panel Assembly .............................................. 8-3
8-1-3. Table Assembly ........................................................ 8-4
8-1-4. Chassis Assembly .................................................... 8-5
8-2. Electrical Parts List ....................................................... 8-6

– 4 –
SERVICE NOTE
1. DISASSEMBLY
• This set can be disassembled in the order shown below.
Set
Upper case
(Page 2-1)
Reinforcement
(C) block
(Page 2-1)
MB-101 board
(Page 2-2)
AV-60 board
(Page 2-2)
Pewer block
(Page 2-4)
CN-143 board
(Page 2-2)
Rear panel block
(Page 2-1)
Table ass’y
(Page 2-2)
Chassis ass’y
(Page 2-3)
Loading motor ass’y
(M851)
(Page 2-3)
BU holder ass’y
(Page 2-3)
Optical pick-up
(Page 2-3)
Front panel section
(Page 2-1)

– 5 –
2. NOTE ON REMOVE THE UPPER CASE
1) Remove seven tapping screws. (See Fig. 1)
2) Open the side of case. (See Fig. 1)
3) Remove the upper case as lift in the direction of arrow.
3. DISC REMOVAL PROCEDURE
1) Insert a flat-blade screwdriver into a hole at the bottom, and
rotare the cam gear in the direction of arrow A. (See Fig. 2)
4. NOTE ON MOUNTING GEARS
1) Mount the gear (U/D). (See Fig. 3.)
2) Rotate the gear (U/D) in the direction of arrow.
(down position) (See Fig. 3.)
3) Align triangle marks of the rotary encoder. (See Fig. 4.)
4) Escape the set lever. (See Fig. 4.)
5) Connect the boss of the gear (main) with the groove of the
rotary encoder and mount the gear (main). (See Fig. 4.)
Gear (U/D)
Fig. 3
Fig. 4
Gear (main)
Set lever
Boss
Groove
Rotary encoder
Align triangle marks.
BU
Fig. 1
Fig. 2
Hole
Table
Cam gear
A
Three tapping screwsTwo tapping screws
Two tapping screws

– 6 –
6) Mount the lock lever (See Fig. 5.)
7) Mount the spring (lock lever). (See Fig. 5.)
8) Rotate the gear (main) in the direction of arrow Aby 90°
turn. (Gear (U/D) is up position.) (See Fig. 6.)
9) Mount the Gear (rev). (See Fig. 6.)
10)Fix three stopper washers on the groove of shafts.
(See Fig. 6.)
Fig. 5
Fig. 6
Spring
(lock lever)
Spring
(lock lever)
Lock lever
Lock lever
Gear
(main)
Shaft
Stopper washer
Gear (rev)
Gear (main)
Gear (U/D)
Two stopper
washers
Groove
**
*
A
5. HOW TO SERVICE MB-101 BOARD
• Use the service jig (J-6090-107-A).
1) Remove the upper case from the set. (Refer to 2-1)
2) Remove the reinforcement (C) block. (Refer to 2-2)
3) Remove the front panel section. (Refer to 2-3)
4) Remove the rear panel block as shown in Fig. 7.
Fig. 8
3Claw
2Claw
4Rear panel block
1Screw (B3)
1Four screws (B3)
2Bracket (CP)
3Three step
screws
5Two flexible flat cables
(FOM-001, FMM-040)
4
Optical pick-up
block
Fig. 7
5) Remove the MB-101 board. (Refer to 2-6)
6) Remove two flexible flat cables as shown in Fig. 8.

– 7 –
7) Set two flexible flat cables as shown in Fig. 9.
8) Set the flexible flat cables as shown in Fig. 10.
Fig. 10
Fig. 9
5Four screws
(B3)
4Bracket
(CP)
3Three step
screws 2Optical pick-up
block
1Two flexible flat cables
(FOM-001A, FMM-040A)
6Connecter
(FOM-001A: CN203)
6Connecter
(FOM-040A: CN204)
MB-101 board
1Flexible flat cables
(FCM-016A)
2Connector
(FCM-016A: CN101)
MB-101 board
9) Set the rear panel block as shown in Fig. 11.
2Connector
(CN105)
MB-101 board
1Connector
(CN102)
Harness
(AM-129A)
Rear panel block
Fig. 11
MB-101 board
10) Set the front panel section.
11) Set the MB-101 board as shown in Fig. 12.
Fig. 12

– 8 –
6. CONNECTION OF SERVICE JIG
Mechanism deck
CN-142
MB-101
AV-60
FFC 26P
HARNESS 9P
FFC 26P (Used the set)
FFC 9P
FFC 9P
FFC 26P
(Used the set) FFC 13P (Used the set)
CN203
CN102
CN204
CN301 CN301
CN201 CN101
CN501
CN102
CN601
CN201CN105

1-1
SECTION 1
GENERAL This section is extracted from instruction
manual (3-070-514-11).
DVP-NC650V
6
About this Manual
•Instructions in this manual describe the
controls on the remote. You can also use the
controls on the player if they have the same
or similar names as those on the remote.
•The icons used in this manual are described
below:
z
*“DVD”may be used as a general term for DVD
VIDEOs, DVD-Rs, and DVD-RWS.
This Player Can Play the
Following Discs
“DVD VIDEO”and “DVD-RW”are trademarks.
Region code
Your player has a region code printed on the
back of the unit and only will play DVD
VIDEO discs (playback only) labeled with
identical region codes.
DVDs labeled will also play on this
player.
If you try to play any other DVD, the
message “Playback prohibited by area
limitations.”will appear on the TV screen.
Depending on the DVD, no region code
indication may be labeled even though
playing the DVD is prohibited by area
restrictions.
Example of discs that the player
cannot play
The player cannot play the following discs:
•CD-ROMs (PHOTO CDs included)
•All CD-Rs/CD-RWs other than music and
VCD format CD-Rs/CD-RWs
•Data part of CD-Extras
•DVD-ROMs
•DVD Audio discs
Also, the player cannot play the following
discs:
•A DVD with a different region code (page
93).
Icon Meaning
Functions available for DVD
VIDEOs or DVD-Rs/DVD-
RWs in Video mode
Functions available for DVD-
RWs in VR (Video Recording)
mode
Functions available for VIDEO
CDs or CD-Rs/CD-RWs
Functions available for Super
Audio CDs
Functions available for music
CDs or CD-Rs/CD-RWs
zMore convenient features
Format of discs
DVD VIDEO
DVD-RW
SACD
VIDEO CD
Music CD
ALL
MODEL NO.
DVP–XXXX
CD/DVD PLAYER
AC 00V 00Hz
00W
NO.
SONY CORPORATION MADE IN JAPAN 0-000-000-00
X
Region code
7
•A disc recorded in a color system other than
NTSC, such as PAL or SECAM. (This
player conforms to the NTSC color
system.)
•A disc that has a non-standard shape (e.g.,
card, heart).
•A disc with paper or stickers on it.
•A disc that has the adhesive of cellophane
tape or a sticker still left on it.
Note
Some DVD-Rs, DVD-RWs, CD-Rs or CD-RWs
cannot be played on this player due to the recording
quality or physical condition of the disc, or the
characteristics of the recording device. DVD-RWs in
VR mode may also take time to play back due to the
recording condition.
Furthermore, the disc will not play if it has not been
correctly finalized. For more information, see the
operating instructions for the recording device.
NoteonplaybackoperationsofDVDs
and VIDEO CDs
Some playback operations of DVDs and
VIDEO CDs may be intentionally set by
software producers. Since this player plays
DVDs and VIDEO CDs according to the disc
contents the software producers designed,
some playback features may not be available.
Also, refer to the instructions supplied with
the DVDs or VIDEO CDs.
Copyrights
This product incorporates copyright
protection technology that is protected by
method claims of certain U.S. patents, other
intellectual property rights owned by
Macrovision Corporation, and other rights
owners. Use of this copyright protection
technology must be authorized by
Macrovision Corporation, and is intended for
home and other limited viewing uses only,
unless otherwise authorized by Macrovision
Corporation. Reverse engineering or
disassembly is prohibited.
Notes about the Discs
On handling discs
•To keep the disc clean, handle the disc by its
edge. Do not touch the surface.
•Do not expose the disc to direct sunlight or
heat sources such as hot air ducts, or leave
it in a car parked in direct sunlight as the
temperature may rise considerably inside
the car.
•After playing, store the disc in its case.
On cleaning
•Before playing, clean the disc with a
cleaning cloth. Wipe the disc from the
center out.
•Do not use solvents such as benzine,
thinner, commercially available cleaners, or
anti-static spray intended for vinyl LPs.
8
Index to Parts and Controls
For more information, refer to the pages indicated in parentheses.
Front Panel (shown with the front door open)
ABNR (Block Noise Reduction) button/
indicator (65)
BSURROUND button/indicator (58)
CPOWER (power) switch/indicator (33)
DDISC SELECT (disc select) 1 through 5
buttons (34)
E(remote sensor) (15)
FFront panel display (9)
GDisc tray (33)
HH(play) button (33)
IX(pause) button (34, 72)
Jx(stop) button (33)
K./> (previous/next) buttons (34)
LA(open/close) button (34)
MC/X/x/c/ENTER (enter) buttons (28)
NPHONES (phones) jack (33)
OLEVEL (level) control (33)
PSHUFFLE (shuffle) button (43)
QREPEAT (repeat) button (44)
RONE/ALL (one/all) button (40)
SLOAD (load) button (34)
TSACD indicator
Lights up when the disc is an SACD.
UMULTI CHANNEL (multi-channel)
indicator
Lights up when:
–playing a disc that contains multiple
audio signal channels
–the disc is not inserted
VDVD indicator
Lights up when the disc is a DVD.
WTOP MENU (top menu) button (37)
XMENU (menu) button (37)
YORETURN (return) button (39)
ZMEGA CONTROL (mega control)
button/indicator (75)
wj EXCHANGE (exchange) button (35)
wk DISC SKIP (disc skip) button (33)
wl DISPLAY (display) button (12)
9
Front Panel Display
When playing back a DVD VIDEO/DVD-RW
When playing back a VIDEO CD (PBC)
When playing back an SACD, CD or VIDEO CD (without PBC)
Lights up when you can change
the angle
Disc type
Playing status
Current play mode (40)
Current title (52) Playing time (52)
Current audio
signal (57)
Current chapter (52)
All Discs mode (40)
Current disc (52)
Current scene (52)
All Discs mode (40)
Playing status
Disc type
Current play mode (40)
Playing time (52)
Current disc (52)
Playing status
Playing time (52)
Current track (52)
Disc type* Current play mode (40)
* When playing the SACD layer of SACD discs, the disc type is not displayed.
All Discs mode (40)
Current disc (52) Current index (52)
Lights up when playing the multi-channel playback area on SACDs (38)
continued 