Sony DVP-S336 User manual

SERVICE MANUAL
US Model
Canadian Model
DVP-S360/S560D/S570D
E Model
DVP-S360/S560D
Chinese Model
Hong Kong Model
Singapore Model
DVP-S345/S745D
Korea Model
DVP-S336/S745D
PX Model
DVP-S365
CD/DVD PLAYER
DVP-S336/S345/S360/S365/
S560D/S570D/S745D
RMT-D115E/D116A/D117A/D120A/D120E
SPECIFICATIONS
Photo: DVP-S360
CD/DVD player
Laser Semiconductor laser
Signal format system
NTSC (S360/S365/S560D/S570D)
NTSC/PAL (S336/S345/S745D)
Audio characteristics
Frequency response
D D (PCM 96 kHz): 2 Hz to 44 kHz
(±1 dB)*
D D (PCM 48 kHz): 2 Hz to 22 kHz
(±0.5 dB)
CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio
More than 115 dB (AUDIO OUT connectors
only) (S570D/S745D)
More than 110 dB (AUDIO OUT connectors
only) (EXCEPT S570D/S745D)
Harmonic distortion
Less than 0.0025 % (S570D/S745D)
Less than 0.003 % (EXCEPT S570D/S745D)
Dynamic range
More than 100 dB (D D)
More than 98 dB (CD) (S570D/S745D)
More than 97 dB (CD) (EXCEPT S570D/S745D)
Wow and flutter
Less than detected value
(±0.001 % W PEAK)
Outputs
AUDIO OUT
(1, 2)
DIGITAL OUT
(OPTICAL)
DIGITAL OUT
(COAXIAL)
IDEO OUT
(1, 2)
S IDEO OUT
(1, 2)
5.1CH
OUTPUT
(S560D/S570D/
S745D)
COMPONENT
IDEO OUT
(Y, P
B /B-Y,
P
(S360/S365/
S560D/S570D)
R /R-Y)
PHONES
(S560D/S570D/
S745D)
General
Power requirements
120
CND/S570D)
220 to 240 AC, 50/60Hz (S336/S345: HK,
SP)
110 to 240 AC, 50/60Hz (S345: CH/
S360: E/S365/S560D: E)
AC, 60 Hz (S360: US, CND/S560: US,
Power consumption
13 W (S336/S345/S360)
14 W (S365)
16 W (S560D/S570D/S745D)
Dimensions (approx.)
430 × 69 × 252 mm (17 × 2
3
/
4
× 10 in.)
(w/h/d)
(S336/S345/S360/S365)
incl. projecting parts
430 × 69 × 260 mm (17 × 2
3
/ 4 × 10
1
/ 4 in.)
(w/h/d) incl. projecting parts (S560D)
430 × 74 × 260 mm (17 × 3
× 10
1
/ 4 in.)
(w/h/d) incl. projecting parts (S570D/S745D)
Mass (approx.)
2.8 kg (6 lb 6 oz) (S336/S345/S360/S365)
2.9 kg (6 lb 3 oz) (S560D)
3.1 kg (6 lb 13 oz) (S570D/S745D)
Operating temperature
5
• Audio/video connecting cord (1)
• S video cord (1) (S560D/S570D/S745D)
• Remote commander (remote) (1)
• Size AA (R6) batteries
• Plug adaptor (1) (S360: E/S345: HK/S365/S560D: E/
S745D: HK)
*
The signals from AUDIO OUT connectors are measured. When you
play PCM sound tracks with a 96 kHz sampling frequency, the
output signals from the DIGITAL OUT (OPTICAL, COAXIAL) are
converted to 48 kHz (sampling frequency).
(S336/S345/S360/S365)
Design and specifications are subject to change without notice.
˚C to 35 ˚C (41 ˚F to 95 ˚F)
Operating humidity
25 % to 80 %
Supplied accessories
Jack
type
Phono
jacks
Optical
output
connector
Phono
jack
Phono
jacks
4-pin
mini DIN
Phono
jack
Phono
jacks
Phone
jack
Output
level
2 rms
(at 50 kilohms)
–18 dBm
0.5 p-p
1.0 p-p
Y: 1.0 p-p
C:
(PAL)
0.286 p-p
(NTSC)
0.3 p-p
2 rms
(at 50 kilohms)
Y: 1.0 p-p
P
B /B-Y,
P
R /R-Y:
0.7 p-p
12 mW
Load impedance
Jack
type
Output
level
Load impedance
Over 10 kilohms
Wave length: 660 nm
75 ohms terminated
75 ohms,
sync negative
75 ohms,
sync negative
75 ohms terminated
Over 10 kilohms
75 ohms,
sync negative
75 ohms
32 ohms
COMPONENT
IDEO OUT
(Y, C
B /B-Y,
C
(S336/S345/
S745D)
R /R-Y)
AUDIO OUT
(WOOFER)
(S336/S345)
Phono
jacks
Phono
jack
Y: 1.0 p-p
C
B /B-Y,
C
R /R-Y:
0.7 p-p
2 rms
(at 50 kilohms)
75 ohms,
sync negative
75 ohms
Over 10 kilohms

– 2 –
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF
MORE THAN 25 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK. CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED
LINE WITH MARK 0ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
Fig. A. Using an AC voltmeter to check AC leakage.
1.5 k Ω 0.15 µFAC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operatedAC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indica-
tion is 0.75V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2VAC range are suit-
able. (See Fig. A)
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them
out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recom-
mend their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:

– 3 –
TABLE OF CONTENTS
Section Title Page Section Title Page
Service Note ............................................................................ 4
1. GENERAL
Getting Started .............................................................. 1-1
Playing Discs................................................................. 1-4
Using Various Functions with the Control Menu........... 1-6
Settings and Adjustments ............................................. 1-10
2. DISASSEMBLY
2-1. Case Removal ............................................................... 2-1
2-2. Rear Panel Removal ..................................................... 2-1
2-3. Tray Cover Removal ...................................................... 2-1
2-4. Front Panel Removal..................................................... 2-1
2-5. Power Block Removal ................................................... 2-2
2-6. Mechanism Deck Removal............................................ 2-2
2-7. Tray Removal................................................................. 2-2
2-8. Optical Pick-up Removal ............................................... 2-2
2-9. Belt, MB-86 Board, Loading Motor (M001),
MS-48 Board Removal .................................................. 2-3
2-10. AI-17 Board Removal .................................................... 2-3
2-11. Internal Views ................................................................ 2-4
2-12. Circuit Boards Location................................................. 2-5
3. BLOCK DIAGRAMS
3-1. Overall Block Diagram .................................................. 3-1
3-2. RF/Servo Block Diagram .............................................. 3-3
3-3. Signal Processor Block Diagram .................................. 3-5
3-4. System Control Block Diagram ..................................... 3-7
3-5. Audio Block Diagram ..................................................... 3-9
3-6. Video Block Diagram..................................................... 3-11
3-7. Interface Control Block Diagram ................................... 3-13
3-8. Power Block Diagram .................................................... 3-15
4. PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1. Frame Schematic Diagrams.......................................... 4-3
4-2. Printed Wiring Boards and Schematic Diagrams ......... 4-5
MS-48 Printed Wiring Board and
Schematic Diagram ....................................................... 4-5
MB-86 Printed Wiring Board ......................................... 4-7
MB-86 (RF AMP, SERVO) Schematic Diagram ............ 4-11
MB-86 (ARP) Schematic Diagram ................................ 4-13
MB-86 (AV DECODER) Schematic Diagram................ 4-15
MB-86 (SDRAM) Schematic Diagram .......................... 4-17
MB-86 (VGA) Schematic Diagram ................................ 4-19
MB-86 (DRIVE) Schematic Diagram ............................ 4-21
MB-86 (SERVO DSP) Schematic Diagram................... 4-23
MB-86 (SYSTEM CONTROL)
Schematic Diagram ....................................................... 4-25
MB-86 (MEMORY, CLOCK GENERATOR)
Schematic Diagram ....................................................... 4-27
MB-86 (FGA) Schematic Diagram ................................ 4-29
MB-86 (AUDIO DSP) Schematic Diagram.................... 4-31
AI-17 Printed Wiring Board ........................................... 4-33
AI-17 (VIDEO BUFFER) Schematic Diagram............... 4-35
AI-17 (D/A CONVERTER, DSP) Schematic Diagram .. 4-37
AI-17 (AMP, LPF) Schematic Diagram.......................... 4-39
AI-17 (D/A CONVERTER) Schematic Diagram............ 4-41
AI-17 (MODE CONTROL, POWER SUPPLY)
Schematic Diagram ....................................................... 4-43
AI-17 (IF CON) Schematic Diagram ............................. 4-45
HP-127 Printed Wiring Board........................................ 4-48
HP-127 Schematic Diagram ......................................... 4-49
HS16S9E Printed Wiring Board .................................... 4-51
HS16S9E Schematic Diagram...................................... 4-53
HS16S9F Printed Wiring Board .................................... 4-55
HS16S9F Schematic Diagram ...................................... 4-57
HS16S9U Printed Wiring Board.................................... 4-59
HS16S9U Schematic Diagram...................................... 4-61
SRV940JUC Printed Wiring Board ............................... 4-63
SRV940JUC Schematic Diagram ................................. 4-65
5. IC PIN FUNCTION DESCRIPTION
5-1. System Control Pin Function
(MB-86 Board IC102) .................................................... 5-1
6. TEST MODE
6-1. General Description ...................................................... 6-1
6-2. Starting Test Mode ........................................................ 6-1
6-3. Syscon Diagnosis.......................................................... 6-1
6-4. Drive Auto Adjustment .................................................. 6-5
6-5. Drive Manual Operation ................................................ 6-7
6-6. Mecha Aging ................................................................. 6-9
6-7. Emergency History........................................................ 6-9
6-8. Version Information ....................................................... 6-10
6-9. Video Level Adjustment ................................................ 6-10
6-10. If Con Self Diagnostic Function .................................... 6-11
7. ELECTRICAL ADJUSTMENT
7-1. Power Supply Adjustment ............................................. 7-1
1. Power Supply Check ..................................................... 7-1
2. +3.3 V Adjustment ......................................................... 7-1
7-2. Adjustment of Video System ......................................... 7-2
1. Video Level Adjustment ................................................ 7-2
2. S-terminal Output Check............................................... 7-2
3. Checking Component Video Output B-Y ...................... 7-2
4. Checking Component Video Output R-Y ...................... 7-2
5. Checking Component Video Output Y .......................... 7-3
6. Checking S Video Output S-C....................................... 7-3
7-3. Adjustment Related Parts Arrangement ....................... 7-4
8. REPAIR PARTS LIST
8-1. Exploded Views ............................................................. 8-1
8-1-1. Case Assembly (S336/S345/S360/S365/S560D) ... 8-1
8-1-2. Case Assembly (S570D/S745D) ............................. 8-3
8-1-3. Chassis Assembly .................................................... 8-4
8-1-4. Mechanism Deck Section ........................................ 8-6
8-2. Electrical Parts List ....................................................... 8-7

– 4 –
SERVICE NOTE
1. DISASSEMBLY
• This set can be disassembled in the order shown below.
Set
Case
(Page 2-1)
Power
Block
(Page 2-2) AI-17 Board
(Page 2-3)
Mechanism
Deck
(Page 2-2)
Front Panel
(Page 2-1)
Rear Panel
(Page 2-1) Tray Cover (Page 2-1)
Optical Pick-up
(Page 2-2)
MB-86 Board
(Page 2-3)
Belt
(Page 2-3)
Loading Motor (M001),
MS-48 Board
(Page 2-3)
Tray
(Page 2-2)

–5 –
3. HOW TO SERVICE MB-86 BOARD
1) Remove the case from the set. (Refer to 2-1)
2) Remove the mechanism deck. (Refer to 2-6)
3) Remove the MB-86 board. (Refer to 2-9)
4) Set the CK-MD board as shown in Fig. 2.
Fig. 2
5) Set the MB-86 board as shown in Fig. 3.
Fig. 3
2. DISC REMOVAL PROCEDURE
(at POWER OFF)
1) Insert a tapering driver into the aperture of the unit bottom,
and move the lever of chuck cam in the direction of the arrow
A. (See Fig. 1)
2) Draw out the tray in the direction of the arrow B, and remove
a disc. (See Fig. 1)
Fig. 1
B
A
Lever of chuck cam
Aperture
Tray
5CK-MD board
4Claw
1Flexible board
(CN005)
3Flexible board
(CN002)
2Flexible board
(CN001)
1MB-86 board
3Two ground point
screws
2STAND

–6 –
6) Set the CK-MB board as shown in Fig. 4.
Fig. 4
7) Set the CK-AI board as shown in Fig. 5.
Fig. 5
8) Set the mechanism deck as shown in Fig. 6.
Fig. 6
3CK-MB board 1MB-86 board
2Two connectors
(CN101, 102)
MB-86 board
Mechanism deck
CK-MB board
2Claw
1Two connectors
(CN101, 102)
3CK-AI board
4Connector
(CN104)
5Connector
(CN103)
6Flexible board
(CN103)
7Flexible board
(CN104)

1-1
SECTION 1
GENERAL This section is extracted from DVP-S360/
S365 instruction manual (3-059-580-11).
DVP-S336/S345/S360/S365/S560D/S570D/S745D

1-2

1-3

1-4

1-5

1-6

1-7

1-8

1-9

1-10

1-11

1-12

1-13

1-14
1-14 E