Sony MDR V500DJ User manual

MDR-V500DJ
US Model
Canadian Model
AEP Model
E Model
SERVICE MANUAL
STEREO HEADPHONES
MICROFILM
SPECIFICATIONS
ACCESSORIES & PACKING MATERIALS
******************************
3-866-560-11 MANUAL, INSTRUCTION
(ENGLISH/FRENCH/GERMAN/SPANISH/
ITALIAN/PORTUGUESE/RUSSIAN)
Ref. No. Part No. Description Remarks
Features
• Monitoring headphones for DJ and remix use
• Swivel earcup allows easy single sided monitoring on shoulders
• 40 mm driver unit for high quality sound
• Coiled OFC litz cord
• Screw type gold plated stereo unimatch plug for secure
connection
• Convenient folding design
Type : Dynamic, Closed
Driver unites : ø40 mm, dome type
Impedence : 40 Ωat 1 kHz
Sensitivety : 102 dB/mW
Power handling capacity
: 1000 mW
Frequency response
: 10 – 25,000 Hz
Cord : Coiled 1 – 3 m long single-sided OFC-litz cord
with a gold plated stereo unimatch plug
Mass : Approx. 225 g (wihtout cord)
Design and specifications are subject to change without notice.
[WIRING DIAGRAM]
ACCESSORIE
(RED) (RED) (BRONZE)
(BRONZE)
Marking
Marking
DRIVER
(R) DRIVER
(L)
(BRONZE)
(GREEN)
(RED)
REVISED
Ver 1.1 1999. 07

— 2 —
SECTION 1
DISASSEMBLY
Note : Disassemble the unit in the order as shown below.
Note : Follow the disassembly procedure in the numerical order given.
Set Driver (L side)
Driver (R side) Cord (with plug)
Hunger (R) Hunger (L)
1-1. DRIVER (L SIDE)
1-2. CORD (WITH PLUG)
1 Ear pad
2 Three screws (+P2.6 × 6)
3 Front assembly plate
4 Rotate it in the direction of the arrow.
6 Driver (headphone) (040F016)
5 Remove the
five solderings
Red
Cord
(with plug)
Marking side
Driver (L side)
Green
Precaution during installation
Harness
Natural
1 Remove the wiring bracket.
3 Two claws
2 Cord
(with plug)
A
15mm 15mm
1 Bushing
3 Housing (L)
2 Housing
ring (L)
4
Precaution during installation
Hook the loop of the
cordaround the rib of
the portion A.
Fasten the cord at the specified
dimension as shown, to cut the
excessive length.

— 3 —
1-3. HUNGER (L)
A
9 Slider cap lid (L)
C
1 Two screws (+P2 × 6)
1 Two screws
(+P2
× 6)
2 Two screws
(+P2
× 6)
3 Slider cap (L)
4
2
Cushion stopper
(upper)
3 Cushion stopper (lower) (L)
5
2 Ginbal (L)
1 Ginbal shaft
8
3 Hunger (L)
7 Harness
4 Claw
5 Slider
6
Slider holder (L side)
0 – 2 mm
B
Precaution during installation
Precaution during installation
Precaution during installation
Adjust the distance between
the slider holder and harness
to the specified distance as shown.
Route the harness into
the groove and the rib of
the portion A as shown.
Place the hunger in the direction as shown
and route the harness coming from the slider
cap lid through the hole of the portion B on the Ginbal.
Route the harness into
the groove inside the portion C.

— 4 —
1-4. DRIVER (R SIDE)
1 Ear pad
2 Three screws
(+P2.6
× 6)
3 Front assembly plate
6 Driver (headphone)
(040F016)
5 Remove the
two solderings
Marking side
Driver (R side)
Red
Precaution during installation
Harness
Natural
4 Rotate it in the direction
of the arrow.

— 5 —
1-5. HUNGER (R)
3 Two screws
(+P2 × 6) Slider holder (R side)
1 Two claws
Head band unit
1 Two screws
(+P2
× 6)
2 Two screws
(+P2
× 6)
9 Slider cap lid (R)
3 Slider cap (R)
6
4
Cushion stopper
(upper)
0 – 2 mm
5 Cushion stopper (lower) (R)
7
2
2 Ginbal (R)
1 Ginbal shaft
8
3 Hunger (R)
7 Harness
4 Claw
A
BC
5 Slider
6
2 Housing (R)
1 Housing
ring (R)
Precaution during installation
Precaution during installation
Precaution during installation
Adjust the distance between the slider
holder and harness to the specified
distance as shown.
Route the harness into the groove
and the rib of the portion A as shown.
Place the hunger in the direction as shown
and route the harness coming from the slider
cap lid through the hole of the portion B on the Ginbal.
Route the harness into the
groove inside the portion C.

MDR-V500DJ
— 6 —
Sony Corporation
Personal Audio Company 99G1685-1
Printed in Japan ©1999.7
Published by General Engineering Dept.
9-926-945-12
SECTION 2
EXPLODED VIEW
12
11
19
21
20
16
18
9
4
2
4
2
1
5
1
10
9
8
6
7
3
13 17
14
16
22
15
#2
#2 #2
#2
not supplied
#2
#1
(including 3)
#1
#2
1 4-214-998-01 PAD, EAR
2 X-4951-649-1 PLATE, FRONT ASSY
3 1-696-609-21 CORD (WITH PLUG)
4 1-542-389-11 DRIVER (HEADPHONE)(040F017//0)
5 4-214-989-01 HOUSING (L)
6 4-214-991-01 RING (L), HOUSING
7 4-218-139-01 BUSHING
8 4-214-987-01 HANGER (L)
9 4-214-986-01 SHAFT, GINBAL
10 4-214-982-01 GINBAL (L)
11 4-214-974-01 STOPPER (LOWER) (L), CUSHION
12 4-214-980-01 LID (L), SLIDER CAP
13 4-214-990-01 HOUSING (R)
14 4-217-707-01 RING (R), HOUSING
15 4-214-978-01 CAP (L), SLIDER
16 4-214-972-01 STOPPER (UPPER), CUSHION
17 4-214-988-01 HANGER (R)
18 4-214-983-01 GINBAL (R)
19 4-214-975-01 STOPPER (LOWER) (R), CUSHION
20 4-214-979-01 CAP (R), SLIDER
21 4-214-981-01 LID (R), SLIDER CAP
22 X-4951-905-1 BAND ASSY, HEAD
#1 7-685-133-19 SCREW +P 2.6 ×6 TYPE2 NON-SLIT
#2 7-685-104-19 SCREW +P 2 ×6 TYPE2 NON-SLIT
NOTE:
• -XX, -X mean standardized parts, so they may
have some differences from the original one.
• The mechanical parts with no reference number
in the exploded views are not supplied.
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks