Sony Bravia KDL-32R300B User manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (UNIQUE)
SERVICE MANUAL (UNIQUE)
ITC3.5CHASSIS
Segment: SE-Pan Asia
Version Date Subject
1 7/2014 1st Issue.
2 9/2014 Part Information Changed (Pg 19, 23)
LCD TV
LCD
TV
9-888-162-P2
FSM
Clf
F
or
SM
-
C
ommon , p
l
ease re
f
er :
9-888-162-XX

SERVICE MANUAL (UNIQUE)
SERVICE MANUAL (UNIQUE)
ITC3.5CHASSIS
Segment: SE-Pan Asia
LCD TV
LCD
TV

MODEL LIST
MODEL REMOTE DESTINATION
KDL-32R300B RM-ED054 SOMEA AF1 (South Africa, Iran, Saudi Arabia,
Kuwait, UAE etc), SSEA SP1 (Singapore,Brunei,
Cambodia Myanmar Indonesia etc)
Vietnam
Cambodia
,
Myanmar
,
Indonesia
etc)
,
Vietnam
,
Malaysia, Thailand, Indonesia.
KDL-32R304B RM-ED054 ME7
KLV-32R302B RM-GA024 SOMEA AF1 (South Africa, Iran, Saudi Arabia,
Kuwait UAE etc)
SSEA SP1 (
Singapore Brunei
Kuwait
,
UAE
etc)
,
SSEA
SP1
(
Singapore
,
Brunei
,
Cambodia, Myanmar, Indonesia etc) ,
Philippines.
KLV-32R306B RM-GA024 ME7
KDL
40R350B
RM
ED054
SOMEA AF1 (S th Af i I S di A bi
KDL
-
40R350B
RM
-
ED054
SOMEA
AF1
(S
ou
th
Af
r
i
ca,
I
ran,
S
au
di
A
ra
bi
a,
Kuwait, UAE etc), SSEA SP1 (Singapore,Brunei,
Cambodia, Myanmar, Indonesia etc) , Vietnam,
Malaysia, Indonesia.
KLV-40R352B RM-GA024 SOMEA AF1 (South Africa, Iran, Saudi Arabia,
Kuwait UAE etc) SSEA SP1 (
Singapore Brunei
Kuwait
,
UAE
etc)
,
SSEA
SP1
(
Singapore
,
Brunei
,
Cambodia, Myanmar, Indonesia etc) ,
Philippines.
3

TABLE OF CONTENTS
Section Title Page
1. SAFETY NOTES
1-1. How to Remove TV Stand………..………………………….. 5
1-2. How to Remove Under Cover……………………………….. 6
1-3. How to Remove B-Board…………………………………….. 7
1-4. How to Remove Main Bracket………………………………. 8
1-5. How to Remove Stand Bracket……………………………… 9
1-6. How to Remove Ornamental Panel…………………………. 10
1-7. How to Remove H-Board…………………………………….. 11
2. DIAGRAMS
2-1. Circuit Board Location…..………………………………….. 12
2-2. Wire Dressing…………………………………………………. 13
3. DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS
3-1. KDL, KLV-32R3*B……………………………………………. 17
3-2. KDL, KLV- 40R3*B……………………………………………. 22
Please refer Service Manual – Common for below information :
General Safety Notes
Self Diagnostic Function
Triage Chart
Troubleshooting, Troubleshooting reference
Adjustments
4
Diagrams : Block Diagram , Connector Diagram

Safety Notes
DISSASSEMBLY AND REMOVAL CAUTION
SECTION 1
1
-
1.
How To Remove TV Stand (32/40)
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
1
1.
How
To
Remove
TV
Stand
(32/40)
1. Place TV set facing down on a flat surface 2. Remove 2 X SCREW, +PSW M5x20 from bottom and
remove the stand.
◆MOLD STAND Make sure
TV stand is
not hitting to
◆MOLD STAND (32)
the edge of
table
◆MOLD STAND (40)
5

Safety Notes
1
-
2.
How To Remove
Under Cover (32/40)
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
Ensure all screws on Under Cover is removed.
12Lift up Under Cover from the
bottom side
3Pull out the Under Cover from
the slot
1
2.
How
To
Remove
Under
Cover
(32/40)
SE 32”
bottom
side
the
slot
SE 40”
6

Safety Notes
1-3. How To Remove B-Board (BIS2) (32/40)
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
1. Remove all the connectors.
SE 32” BIS2 Board SE 40” BIS2 Board
2. Remove all the screws.
3 Remove B
-
Board from Main Bracket
*
Will have sticky feeling
3
.
Remove
B
Board
from
Main
Bracket
.
Will
have
sticky
feeling
during pulling process due to thermal sheet underneath.
BIS2 Board (5 screw)
7

Safety Notes
1
4H T R
M i B k t (32/40)
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
1
-
4
.
H
ow
T
o
R
emove
M
a
i
n
B
rac
k
e
t
(32/40)
◆Main Bracket (32) 6 screws
1. Remove all screws.
◆Main Bracket (40) 8 screws
8

Safety Notes
1
5H T R St d
B k t (32/40)
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
1
-
5
.
H
ow
T
o
R
emove
St
an
d
B
rac
k
e
t
(32/40)
◆Stand Bracket (32) 2 screws ◆Stand Bracket (40) 4 screws
1. Take out screw
9

Safety Notes
1
-
6. How to Remove Ornamental Panel
3 Pull out wire harness from H
-
Board
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
1
6.
How
to
Remove
Ornamental
Panel
1. Remove Screw
3
.
Pull
out
wire
harness
from
H
Board
2. Push Ornamental Panel to right side before remove it.
10

Safety Notes
1-7. How To Remove H-Board 2. Make sure H-Board is detached over the rib and then
p
ull
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
1. Hold H-board at left side area and pull out the board
upwards
By Hand
p
out the H-Board
Rib
Rib
OR
Prepare thin plate without sharp edge (If there sharp
ed
g
e, it must cover with some ta
p
e
)
gp)
Thin Plate
11
1. Pick the H-Board from bottom side using non sharp end thin plate
and pick up to pull out.

2-1.CIRCUIT BOARD LOCATION
Diagrams SECTION 2
DIAGRAMS
BIS BOARD
2-1-1. KDL, KLV-32R3*B
PANEL ORNAMENTAL
2
1
2
KDL KLV
40
R
3
*B
PANEL ORNAMENTAL
2
-
1
-
2
.
KDL
,
KLV
-
40
R
3
*B
BIS BOARD HK BOARD
12
PANEL ORNAMENTAL

2-2. Wire Dressing
Diagrams
a) KDL, KLV-32R3*B
1) Flexible Flat Cable 30P
ItC t
I
nser
t
C
onnec
t
o
r
13

2-2. Wire Dressin
g
Diagrams
g
a) KDL, KLV-32R3*B
2) Harness Assy Insert Tape
* Ilustrations numberings (a ~ g) are not arranged according to actual
process sequence.
bded
f
Insert Connector
ItC t
ab
a
cef
gg
Insert
Connector
Insert Connector
I
nser
t
C
onnec
t
o
r
1 2
c
At HK Mount Board
14
At loudspeaker

2-2. Wire Dressing
Diagrams
b) KDL, KLV-40R3*B
1) Flexible Flat Cable 30P
1 2
Insert Connector
Insert
Connector
15

2-2. Wire Dressin
g
Diagrams
g
b) KDL, KLV-40R3*B
2) Harness Assy Insert Tape
a
* Ilustrations numberings (a ~ g) are not arranged according to actual
process sequence.
cd
Insert Connector
b
b
Insert
Connector
a
fg
At HK Mount Board
hi
12
At loudspeaker
16

SECTION 3
DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS
3
-
1
KDL KLV
-
32
R
3
*
B
•Place the TV set facing downwards on a stable, level surface before disassembly and
assembly of parts.
• and shaded parts are critical for safety. Replace only with part number
specified.
• Parts contain confidential information. Strictly follow the instruction whenever
the components are repaired and/or replaced.
!
3-1-1. Disassembly, Exploded View
3
-
1
.
KDL
,
KLV
-
32
R
3
B
12 BEZEL
(*) Parts are not stocked since they are seldom required for routine service. Some
delays should be anticipated when ordering these components.
• Picture provided in this section might have slight difference from the actual sets.
• Lines that indicate parts are shown in blue in the illustration.
• The reference number besides the part description in the picture indicates the
disassembly sequence.
P-MOD 11
•Remove screws before disassembly.
•Unplug connectors before disassembly.
LOUDSPEAKER 5
SHEET,
10
STAND BKT
8
BIS BOARD
9
SHEET,
THERMAL(AYU2) 7
5
LOUDSPEAKER
PANEL,
ORNAMENTAL
6
STAND BKT
10
1
STAND, BASE M ASSY
4UNDER COVER
LOUDSPEAKER
a
FOOT
STAND, BASE M (FAN))
3
(b)
(a) AC ADAPTOR
2b
FOOT
,
STAND (T2)
POWER-SUPPLY
CORD SET
17

3
-
1
-
1
Disassembly Exploded
View
Disassembly, Exploded Views and Other Parts
3-1. KDL, KLV-32R3*B
REF. NO. DESCRIPTION PART NO.
KDL-32R300B KDL-32R304B KLV-32R302B KLV-32R306B
DESTINATION DESTINATION DESTINATION DESTINATION
SOMEA AF1
(South Africa, SSEA SP1 (Singapore,Brun SOMEA AF1 (South Africa, SSEA SP1 (Singapore,Bru
3
-
1
-
1
.
Disassembly
,
Exploded
View
Iran, Saudi
Arabia, Kuwait,
UAE etc)
ei, Cambodia,
Myanmar,
Indonesia etc) Vietnam Malaysia Thailand Indonesia ME7
Iran, Saudi
Arabia, Kuwait,
UAE etc)
nei, Cambodia,
Myanmar,
Indonesia etc) Philippines ME7
1 STAND, BASE M ASSY 4-464-353-21 • • • • • • • • • • •
2 AC ADAPTOR (45W) 1-492-512-31 • • • • • • • • • • •
3a CORD SET, POWER-SUPPLY 1-846-093-11 • • • • n/a • • • • • •
3b
CORD SET, POWER
-
SUPPLY
1
-
846
-
094
-
11
•
n/a
n/a
n/a
n/a
n/a
n/a
•
n/a
n/a
n/a
!
!
3b
CORD
SET,
POWER
SUPPLY
1
846
094
11
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
3a CORD SET, POWER-SUPPLY 1-846-109-11 n/a n/a n/a n/a • n/a n/a n/a n/a n/a n/a
4 UNDER COVER (32FJI) A 4-540-960-11 • • • • • • • n/a n/a n/a n/a
4 UNDER COVER (32FJI) A 4-540-960-21 n/a n/a n/a n/a n/a n/a n/a • • • •
5 LOUDSPEAKER 1-858-919-11 • • • • • • • • • • •
6 PANEL, ORNAMENTAL (32FJI) 4-538-122-11 • • • • • • • • • • •
7 HK MOUNT A-2054-238-A • • • • • • • • • • •
8
COMP SVC BIS2 32W PAA
A
2057
213
A
/
/
/
/
/
/
/
/
!
!
8
COMP
SVC
BIS2
_
32W
_
PAA
A
-
2057
-
213
-
A
n
/
an
/
an
/
an
/
an
/
an
/
an
/
a• ••n
/
a
8 COMP SVC BIS2_32W_PAA_C A-2057-210-A n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a •
8 COMP SVC BIS2_32W_PAD2 A-2057-214-A • • • • • • n/a n/a n/a n/a n/a
8 COMP SVC BIS2_32W_PAD2_C A-2057-211-A n/a n/a n/a n/a n/a n/a • n/a n/a n/a n/a
9 SHEET, THERMAL(AYU2) 4-440-057-01 • • • • • • • • • • •
10 STAND BKT (FJI) 4-538-125-01 • • • • • • • • • • •
11 P-M
O
D
(
I
S
4
S3
2
0
DND11
0
1
)(S
ERVI
C
E
)
A-2
009
-47
5
-A • • • • • • • • • • •
!
O ( S S3 0 0 )(S C )
009
5
12 BEZEL (32FJI) A 4-540-946-11 • • • • • • • • • • •
!
18

3
-
1
-
2
Screws
Disassembly, Exploded Views and Other Parts
3-1. KDL, KLV-32R3*B
Ref Part No Description
7
685
646
71
SCREW +BVTP 3X8 TYPE2 IT
3
3
1
2
.
Screws
7
-
685
-
646
-
71
SCREW
+BVTP
3X8
TYPE2
IT
-
3
2-990-421-41 SCREW (+PSW) (M3X6)
4-159-298-01 SCREW, +PSW M4X10
3-452-815-21 SCREW +BVTP 3X10 TYPE2 IT-3
3-452-815-21 SCREW, +PSW M5X20
Base stand type
19

Disassembly, Exploded Views and Other Parts
3
1
3
Connectors
3-1. KDL, KLV-32R3*B
3
-
1
-
3
.
Connectors
REF NO
DESCRIPTION
PART NO
REMARKS
KDL-32R300B KDL-32R304B KLV-32R302B KLV-32R306B
DESTINATION DESTINATION DESTINATION DESTINATION
SOMEA AF1
(
South Africa,
SSEA SP1
(Singapore,
Brunei
SOMEA AF1
(South Africa
SSEA SP1
(Singapore Brun
REF
.
NO
.
DESCRIPTION
PART
NO
.
REMARKS
(
Iran, Saudi
Arabia,
Kuwait, UAE
etc)
Brunei
,
Cambodia,
Myanmar,
Indonesia
etc)
Vietnam Malaysia Thailand Indonesia ME7
(South
Africa
,
Iran, Saudi
Arabia, Kuwait,
UAE etc)
(Singapore
,
Brun
ei, Cambodia,
Myanmar,
Indonesia etc)
Philippines ME7
81 HARNESS ASSY 1-910-804-89 CN9900(BIL2/BIS2)- CN100(HK)/CN4500( • • • • • • • • • • •
BIL2/BIS2)-SP(1)
82 FLEXIBLE FLAT CABLE 30P 1-848-560-11 CN8601(BIS2)-
SOURCE BOARD(1) ••••••• • • • •
81
82
20
81