Sony HCD-FX888K Assembly instructions
SERVICE MANUAL
Sony Corporation
Audio Group
Published by Sony Engineering Corporation
E Model
Australian Model
DVD RECEIVER
9-879-690-01
2005E1678-1
© 2005.05
Ver. 1.0 2005.05
HCD-FX888K
HCD-FX888K is the amplifier, DVD/CD and
tuner section in DAV-FX888K.
— Continued on next page —
SPECIFICATIONS
Model Name Using Similar Mechanism NEW
Mechanism Type CDM69EH-DVBU101
Optical Pick-up Name
KHM-310CAB/C2NP
This system incorporates with Dolby*1 Digital and
Dolby Pro Logic (II) adaptive matrix surround decoder
and the DTS*2 Digital Surround System.
*1 Manufactured under license from Dolby Laboratories.
“Dolby,”“ProLogic,” andthe double-D symbolare trademarks
of Dolby Laboratories.
*2 Manufacturedunder license from DigitalTheaterSystems,Inc.
“DTS” and “DTS Digital Surround” are trademarks of Digital
Theater Systems, Inc.
Amplifier section
Central and South American models:
Stereo mode (rated) 55 W + 55 W (3 ohms at 1
kHz, DIN)
Surround mode (reference) music power output
Front: 120 W + 120 W
(with SS-TS47)
Center*: 120 W
(with SS-CT46)
Surround*: 120 W + 120
W
(with SS-TS43B)
Subwoofer*: 240 W
(with SS-WS43)
Other models:
Stereo mode (rated) 55 W + 55 W (3 ohms at 1
kHz, DIN)
Surround mode (reference) music power output
Front: 143 W + 143 W
(with SS-TS47)
Center*: 143 W
(with SS-CT46)
Surround*: 143 W + 143
W
(with SS-TS43B)
Subwoofer*: 285 W
(with SS-WS43)
*Depending on the sound field settings and the source,
there may be no sound output.
Inputs (Analog)
VIDEO,
SAT
Sensitivity: VIDEO 250
mV/SAT 450 mV
Impedance: 50 kilohms
Input (Digital)
SAT (Optical) Impedance:
–
Phones Accepts low-and high-
impedance headphones.
MIC
Sensitivity: 1 mV
Impedance: 10 kilohms
Super Audio CD/DVD system
Laser Semiconductor laser
(Super Audio CD/DVD: λ
= 650 nm)
(CD: λ= 790 nm)
Emission duration:
continuous
Signal format system NTSC/PAL
Frequency response (at 2 CH STEREO mode)
DVD (PCM): 2 Hz to 22
kHz (±1.0 dB)
CD: 2 Hz to 20 kHz (±1.0
dB)
Harmonic distortion Less than 0.03 %
Tuner section
System PLL quartz-locked digital
synthesizer system
FM tuner section
Tuning range
8
87.5 – 108.0 MHz (100
kHz step)
7.5 – 108.0 MHz (50 kHz
step)
A
Central and South American models:
ntenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Middle Eastern models: 531 – 1,602 kHz (with the
interval set at 9 kHz)
Other models:
Other models:
531 – 1,602 kHz (with the
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
Antenna (aerial) AM loop antenna (aerial)
Intermediate frequency 450 kHz
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2
HCD-FX888K
CAUTION
Use of controls or adjustments or performance of procedures
otherthan those specifiedhereinmayresult in hazardousradiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 °C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE
WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the bottom exterior.
Parts No.
MODEL IDENTIFICATION
– Rear Panel –
Model Part No.
E3 model 2-588-161-0[]
SP model 2-588-161-1[]
E32, AUS models 2-588-161-2[]
•Abbreviation
AUS:Australian model
E3 : 240V AC area in E model
E32 : 110-240V AC area in E model
SP : Singapore model
General
Power requirements
Central/South American models:
110 – 240 V AC, 50/60 Hz
Other models: 220 – 240 V AC, 50/60 Hz
Power consumption On: 160 W
Standby: 0.3 W (at the
Power Saving mode)
Dimensions (approx.) 430×70×295mm (w/h/d)
incl. projecting parts
Mass (approx.) 3.6 kg
Design and specifications are subject to change
without notice.
Input VIDEO, SAT: 1 Vp-p 75
ohms
Video section
Outputs Video: 1 Vp-p 75 ohms
S video:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p
75 ohms
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TEL 13942296513 QQ 376315150 892498299
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3
HCD-FX888K
TABLE OF CONTENTS
1. SERVICING NOTE ................................................... 4
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 7
3-2. Top Panel SubAssy ......................................................... 8
3-3. Front Panel Assy.............................................................. 9
3-4. I/O Board, DC Fan .......................................................... 9
3-5. DMB10 Board ................................................................. 10
3-6. MAIN Board, MIC Board ............................................... 11
3-7. FL Board, KEY Board, LED Board ................................ 11
3-8. DVD Mechanism Deck (CDM69EH-DVBU101) ........... 12
3-9. Base Unit (DVBU101) .................................................... 12
3-10. Optical Pick-up (KHM-310CAB/C2NP) ........................ 13
3-11. SW Board, Bracket (Top) Assy ....................................... 13
3-12. RELAY Board ................................................................. 14
3-13. Motor (Stocker)Assy (Stocker)(M761) .......................... 14
3-14. Motor (Roller) Assy (Roller)(M781)............................... 15
3-15. Motor (Mode) Assy (Mode)(M771) ................................ 15
3-16. Rubber Roller (Slider) Assy ............................................ 16
3-17. Timing Belt (Front/Rear)................................................. 16
3-18. Cam (Gear) ...................................................................... 17
3-19. SENSOR Board ............................................................... 17
4. ASSEMBLY
4-1. How To Install The Cam (Eject Lock) ............................ 18
4-2. How To Install The Cam (Gear) ...................................... 18
4-3. How To Install The Gear (Mode C)................................. 19
4-4. How To Install The Gear (Mode Cam)............................ 19
4-5. How To Install The Rotary Encorder (S702),
Gear (Stocker Communication)....................................... 20
4-6. How To Install The Stocker Assy .................................... 20
5. TEST MODE ............................................................... 21
6. DIAGRAMS ................................................................. 25
6-1. Block Diagram – RF Section –....................................... 28
– VIDEO Section – .......................................................... 29
– AMP Section –.............................................................. 30
– AUDIO Section –.......................................................... 31
– POWER Section – ........................................................ 32
6-2. Printed Wiring Boards – CHANGER Section –.............. 33
6-3. Schematic Diagram – CHANGER Section – ............. 34
6-4. Printed Wiring Board – DMB10 Section (Side A) – ...... 35
6-5. Printed Wiring Board – DMB10 Section (Side B) – ...... 36
6-6. Schematic Diagram – DMB10 Section (1/4) – .............. 37
6-7. Schematic Diagram – DMB10 Section (2/4) – .............. 38
6-8. Schematic Diagram – DMB10 Section (3/4) – .............. 39
6-9. Schematic Diagram – DMB10 Section (4/4) – .............. 40
6-10. Printed Wiring Board – MAIN Section (SideA) – ......... 41
6-11. Printed Wiring Board – MAIN Section (Side B) – ......... 42
6-12. Schematic Diagram – MAIN Section (1/8) – ................. 43
6-13. Schematic Diagram – MAIN Section (2/8) – ................. 44
6-14. Schematic Diagram – MAIN Section (3/8) – ................. 45
6-15. Schematic Diagram – MAIN Section (4/8) – ................. 46
6-16. Schematic Diagram – MAIN Section (5/8) – ................. 47
6-17. Schematic Diagram – MAIN Section (6/8) – ................. 48
6-18. Schematic Diagram – MAIN Section (7/8) – ................. 49
6-19. Schematic Diagram – MAIN Section (8/8) – ................. 50
6-20. Printed Wiring Boards – FL/KEY Section – ................... 51
6-21. Schematic Diagram – FL/KEY Section – ...................... 52
6-22. Printed Wiring Boards – LED/MIC Section –................. 53
6-23. Schematic Diagram – LED/MIC Section – .................... 54
6-24. Printed Wiring Board – I/O Section (SideA) – ............... 55
6-25. Printed Wiring Board – I/O Section (Side B) –............... 56
6-26. Schematic Diagram – I/O Section – ............................... 57
7. EXPLODEDVIEWS
7-1. Overall Section ................................................................ 71
7-2. Front Panel Assy Section................................................. 72
7-3. Chassis Section-1 ............................................................ 73
7-4. Chassis Section-2 ............................................................ 74
7-5. DVD Mechanism Deck Section-1
(CDM69EH-DVBU101) ................................................. 75
7-6. DVD Mechanism Deck Section-2
(CDM69EH-DVBU101) ................................................. 76
7-7. DVD Mechanism Deck Section-3
(CDM69EH-DVBU101) ................................................. 77
7-8. DVD Mechanism Deck Section-4
(CDM69EH-DVBU101) ................................................. 78
7-9. DVD Mechanism Deck Section-5
(CDM69EH-DVBU101) ................................................. 79
7-10. DVD Mechanism Deck Section-6
(CDM69EH-DVBU101) ................................................. 80
7-11. Optical Pick-Up Section (KHM-310CAB/C2NP) .......... 81
8. ELECTRICAL PARTS LIST .................................. 82
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TEL 13942296513 QQ 376315150 892498299
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4
HCD-FX888K SECTION 1
SERVICING NOTE
NOTES ON HANDLINGTHE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carryoutthe “S curve check”in“CD section adjustment” and check
that the S curve waveform is output several times.
DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the x stick and the A button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the slot is locked.
Releasing Procedure :
1. Press the x stick and the A button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the slot is
unlocked.
Note: When “LOCKED” is displayed, the slot lock is not released by
turning power on/off with the ?/1 button.
Note 1: Regarding the notification symbol “R”
Because the number of the operating buttons of this product
are limited, some operations require use of the operating
buttons of the remote commander, When a specific operation
requires use of the operating buttons of the remote commander,
“R” is added to the specific operating procedure in this manual.
Example MENU/NO “R” The MENU/NO button of remote
commander.
Note 2: Incorrect operations may be performed if the test mode ia not
entered properly.
In this case, press the ?/1 button to turn the power off, and
retry to enter the test mode.
Note 3: If the disc tray does not open and the message “LOCKED”
appears, press the x stick and the Abutton simultaneously
for 5 seconds or longer.
Then remove your fingers from the above stick and the button.
The message “UNLOCKED” appears for 2 seconds and the disc
tray opens.
Note on DMB10 board replacement
IC103 (EEP ROM) on DMB10 board can not be replaced
individually. Replace it with DMB10 board, complete for service.
So, carry IC103 (EEP ROM) again at the time of DMB10 board
exchange.
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
Self-diagnosis Function
(When letters/numbers appear in the
display)
First 3
characters of
the service
number
Cause and/or corrective action
C 13 The disc is dirty.
,Clean the disc with a soft cloth
C 31 The disc is not inserted correctly.
,Restartthe system, then re-insert
the disc correctly.
E XX
(xx is a number) To prevent a malfunction, the
system has performed the self-
diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
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TEL 13942296513 QQ 376315150 892498299
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5
HCD-FX888K
SECTION 2
GENERAL This section is extracted
from instruction manual.
For more information, refer to the pages indicated in parentheses.
Front panel
ADisc slot (36)
B(remote sensor) (13)
CFront panel display (101)
DPHONES jack (36)
MIC jack (79)
EVOLUME +/– (36)
FFUNCTION (36)
G./>(37)
Hx(stop) (37, 82)
IX(pause) (37)
JH(play) (36)
KA(eject) (36, 82)
LDISC 1-5 (36)
M"/1(on/standby) (32, 36, 82)
Index to Parts and Controls
Rear panel
ASPEAKER jacks (15)
BSAT OPTICAL DIGITAL IN jack (30)
CVIDEO/AUDIO IN jacks (27, 30)
DCOMPONENT VIDEO OUT jacks (25)
EMONITOROUT(VIDEO/S VIDEO)jacks
(25)
FAM terminal (24)
GFM 75ΩCOAXIAL jack (24)
HSAT VIDEO/AUDIO IN jacks (27, 30)
AUDIO IN
RL
RL
AUDIO IN
VIDEO IN
VIDEO IN
COAXIAL
AM
FM
75
SPEAKER
SAT VIDEO 2
COMPONENT VIDEO OUT
MONITOR OUT
VIDEO
DIGITAL IN
OPTICAL (DVD ONLY) VIDEO
(DVD ONLY)
S VIDEO
YP
B
/C
B
P
R
/C
R
FRONT R FRONT L SURR R SURR L CENTER WOOFER
SAT
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6
HCD-FX888K
Remote
ATV (73)
BDISC SKIP (36)
CSOUND FIELD (63)
D./>PRESET –/+, TV CH –/+ (33,
37, 77)
EH(play) (36)
The Hbutton has a tactile dot.*
FTOP MENU (41)
GC/X/x/c/ENTER (32, 38, 52, 63, 66, 69,
76, 83)
C/X/x/chave tactile dots.*
HORETURN (43)
IALBUM –/+ (37, 74)
JANGLE (68)
KAUDIO (61)
The AUDIO button has a tactile dot.*
LSUBTITLE (68)
MNumber buttons (41, 69, 73)
The number 5 button has a tactile dot.*
NCLEAR, -(33, 38, 74)
OREPEAT, FM MODE (40, 77)
PPROGRESSIVE, TUNER MENU (26, 77)
QTV [/1(on/standby) (73)
R"/1(on/standby) (32, 36, 77)
STHEATRE SYNC (74)
TTV/VIDEO, SLEEP (73, 81)
UFUNCTION (26, 36, 66, 76)
Vm/M/ SLOW, TUNING –/+ (53,
77)
Wx(stop) (37, 69, 77)
XX(pause) (37)
YMUTING (37)
ZMENU (41)
wj VOLUME, TV VOL +/– (36, 77)
The VOLUME, TV VOL + button has a
tactile dot.*
wk DISPLAY (10, 33, 38, 69, 83)
wl /REPLAY, ADVANCE,
STEP (37)
e; DISPLAY (77)
ea DSGX (66)
es PICTURE NAVI (47)
ed KARAOKE (79)
ef ECHO (79)
Openthe
cover.
eg KEYCON #/b (80)
The KEYCON # button has a tactile dot.*
eh MIC VOL +/– (79)
ej MULTI/2CH (42)
ek SA-CD/CD (42)
el AMP MENU (32, 52, 66, 76)
*Use the tactile dot as a reference when operating the
system.
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TEL 13942296513 QQ 376315150 892498299
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7
HCD-FX888K
SECTION 3
DISASSEMBLY
3-1. DISASSEMBLY FLOW
3-8.DVD MECHANISM DECK
(CDM69EH-DVBU101)
(Page 12)
3-3.FRONT PANEL ASSY
(Page 9)
3-5.DMB10 BOARD
(Page 10) 3-7.FL BOARD, KEY BOARD,
LED BOARD
(Page 11)
3-4.I/O BOARD, DC FAN
(Page 9)
3-6.MAIN BOARD,
MIC BOARD
(Page 11)
3-9.BASE UNIT(DVBU101)
(Page 12)
3-2.TOP PANEL SUB ASSY
(Page 8)
3-16.RUBBER ROLLER
(SLIDER) ASSY
(Page 16)
3-17.TIMING BELT
(FRONT/REAR)
(Page 16)
3-18.CAM (GEAR)
(Page 17)
3-19.SENSOR BOARD
(Page 17)
3-11.SW BOARD,
BRACKET (TOP) ASSY
(Page 13)
3-10.OPTICAL PICK-UP
(KHM-310CAB/C2NP)
(Page 13)
3-15.MOTOR (MODE)
ASSY (MODE) (M771)
(Page 15)
3-14.MOTOR (ROLLER)
ASSY (ROLLER) (M781)
(Page 15)
3-13.MOTOR (STOCKER)
ASSY (STOCKER) (M761)
(Page 14)
3-12.RELAY BOARD
(Page 14)
SET
•This set can be disassembled in the order shown below.
•The dotted square with arrow ( ) prompts you to move to the next job when all of the works within the dotted square ( ) are
completed.
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TEL 13942296513 QQ 376315150 892498299
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8
HCD-FX888K
3-2. TOP PANEL SUB ASSY
Note: Follow the disassembly procedure in the numerical order given.
2
two flat head
screws (TP)
1
two flat head
screws (TP)
5
top panel sub assy
9
chassis (top) sub assy
3
two screws
(+BVTP 3
×
8)
4
three screws
(+BVTP 3
×
6)
8
two
screws
(+BVTP 3
×
6)
7
two screws
(+BVTP 3
×
6)
6
two screws
(+BVTP 3
×
6)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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9
HCD-FX888K
3-4. I/O BOARD, DC FAN
3-3. FRONT PANEL ASSY
7
front panel assy
3
MD cover
6
four
screws
(+BVTP 3
×
8)
2
three
screws
(+BVTP 3
×
8)
1
screw
(+BVTP 3
×
8)
5
screw
(+BVTP 3
×
8)
4
wire (flat type)
19p(CN801)
2
connector
(CN300)
5
connector
(CNP602)
1
connector
(CN901)
9
DC fan
qg
tuner
qd
I/O board
back panel
7
wire (flat type)
13p(CN201)
qs
wire (flat type)
11p(CN101)
6
wire (flat type)
23p(CN601)
qa
screw (+BVTP 3
×
8)
0
five
screws (+BVTP 3
×
8)
3
three
screws (+BVTP 3
×
8)
4
screw (+BVTP 3
×
8)
qf
two screws (+BVTP 3
×
8)
8
two screws (+BVTT 4
×
8)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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10
HCD-FX888K
3-5. DMB10 BOARD
9
DMB10 board
qa
dmb chassis
8
two screws
(+BV 3)
7
two screws
(+BV 3)
0
three
screws
(+BVTP 3
×
8)
4
wire (flat type)
11p(CN4501)
6
wire (flat type)
13p(CN106)
5
connector (CN401)
1
connector (CN201)
3
wire (flat type)
13p(CN4802)
2
wire (flat type)
24p(CN101)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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11
HCD-FX888K
3-7. FL BOARD, KEY BOARD, LED BOARD
3-6. MAIN BOARD, MIC BOARD
7
LED
board
8
disc button sub assy
qs
play button sub assy
qa
KEY
board
4
FL
board
6
six screws
(DIA. 2.6
×
8)
5
five screws
(DIA. 2.6
×
8)
0
five screws
(DIA. 2.6
×
8)
9
four screws
(DIA. 2.6
×
8)
1
four screws
(DIA. 2.6
×
8)
2
connector
(CN801)
3
wire (flat type)
15p(CN802)
qg
MAIN board
3
MIC board
qs
heat sink
qf
five screws
(+BV 3)
1
two screws
(+BV 3)
qd
four screws
(+BV 3)
0
two screws
(+BV 3)
8
wire (flat type)
23p(CN507)
7
wire (flat type)
27p(CN502)
5
wire (flat type)
19p(CN509)
6
wire (flat type)
11p(CN505)
9
wire (flat type)
11p(CN504)
4
connector (CN309)
2
connector (CN602)
qa
screw
(+BVTP 3
×
14)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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12
HCD-FX888K
3-8. DVD MECHANISM DECK (CDM69EH-DVBU101)
3
boss
5
boss
2
boss
4
boss
1
floating
screw
(DIA. 12)
6
base unit (DVBU101)
2
two screws
(+BV 3)
1
two screws
(+BV 3)
3
DVD mechanism deck
(CDM69EH-DVBU101)
3-9. BASE UNIT (DVBU101)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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http://www.xiaoyu163.com
13
HCD-FX888K
3-11. SW BOARD, BRACKET (TOP) ASSY
3-10. OPTICAL PICK-UP (KHM-310CAB/C2NP)
3
insulator screw
4
insulator screw
2
insulator screw
1
insulator screw
8
insulator
9
insulator
7
insulator
6
insulator
0
optical pick-up
(KHM-310CAB/C2NP)
5
6
six screws
(+BVTP2.6)
5
SW (4) board
4
SW (3) board
3
SW (2) board
2
SW (1) board
7
bracket (top) assy
1
four
screws
(+BTP2.6
×
6)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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14
HCD-FX888K
3
1
Remove five solders.
– bottom view –
RELAY board
2
four screws
(+BVTP2.6)
4
connector
(CN710)
5
connector
(CN703)
6
RELAY board
4
5
stocker motor board
3
two screws
(+BVTP2.6)
2
Remove two solders
6
motor (stocker) assy
(stocker) (M761)
1
belt (stocker)
3-12. RELAY BOARD
3-13. MOTOR (STOCKER) ASSY (STOCKER)(M761)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
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15
HCD-FX888K
1
belt (roller V)
4
ROLLER MOTOR
board
2
Remove two solders.
5
motor (roller) assy
(roller)(M781)
3
two screws
(+BVTP2.6)
1
Remove five solders
of rotary encoder.
2
Remove two solders
of motor (M771)
MODE MOTOR
board
4
MODE MOTOR board
5
belt (mode V)
6
motor (mode) assy
(mode) (M771)
3
two screws
(+BVTP2.6)
3-14. MOTOR (ROLLER) ASSY (ROLLER)(M781)
3-15. MOTOR (MODE) ASSY (MODE)(M771)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
16
HCD-FX888K
qg
sub chassis
qf
screw
(BVTP2.6
×
8)
8
step screw
qs
step screw
5
step screw
9
tension
spring
(slider 2)
6
tension spring
(slider 4)
0
rubber roller
(slider 4) assy
7
rubber roller
(slider 1) assy
qa
rubber roller
(slider 2) assy
qd
rubber roller
(slider 1) assy
3
tension spring
(base slider 5)
1
step screw
4
rubber roller
(slider 5) assy
2
rubber roller
(slider S) assy
bracket (top) assy
Note: Refer to assembly (Section 4)
2
gear (mode cam)
: Note
1
screw
(PTPWH2.6
×
8)
3
slider (mode cam) assy
5
two gears
(center)
7
two gears (center)
8
timing belt (rear)
9
timing belt (rear)
4
gear
(timing)
6
timing belt
(front)
timing belt
(rear)
When install three timing belts,
its pass under each claws.
timing belt
(rear)
timing belt (front)
claw
claw
claw
claw
3-16. RUBBER ROLLER (SLIDER) ASSY
3-17. TIMING BELT (FRONT/REAR)
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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17
HCD-FX888K
qf
cam (gear)
: Note
qs
gear(mode cam)
0
gear (mode C)
:Note
4
gear (mode 5)
8
gear (mode D)
6
gear (mode 5)
1
screw(PTPWH2.6
×
8)
7
screw (PTPWH2.6
×
8)
9
screw
(PTPWH2.6
×
8)
qa
screw
(PTPWH2.6
×
8)
3
screw (PTPWH2.6
×
8)
5
screw (PTPWH2.6
×
8)
2
pulley
(mode deceleration)
qd
screw
Note: Refer to assembly
(Section 4).
ql
harness
qd
gear (eject lock)
q;
cam (eject lock)
: Note
qh
two claws
qj
rotary encoder
(S771)
qf
gear
(mode B)
w;
screw
(BVTP2.6
×
8)
qg
screw
(PTPWH2.6
×
8)
wa
SENSOR board
8
shaft
(shutter)
7
compression spring
(shutter)
qs
cam (BU U/D)
qa
screw
(PTPWH2.6
×
8)
3
screw
(BVTP2.6
×
8)
1
screw
(PTPWH2.6
×
8)
4
two screws
(BVTP2.6
×
8)
2
lever shutter (A)
5
base (shutter) block
6
gear (mode A)
9
screw
(PTPWH2.6
×
8)
qk
claw
Note: Refer to assembly (Section 4).
3-18. CAM (GEAR)
3-19. SENSOR BOARD
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
18
HCD-FX888K SECTION 4
ASSEMBLY
4-1. HOWTO INSTALLTHE CAM (EJECT LOCK)
•This set can be assembled in the order shown below.
4-2. HOWTO INSTALLTHE CAM (GEAR)
mark
cam (BU U/D)
cam (eject lock)
– bottom view • front –
gear (eject lock)
1
Rotate the cam (BU U/D) fully in the direction of arrow.
2
Engage the gear (eject lock) and the gear of the cam (eject lock)
aligning the mark with the center of the gear (eject lock).
boss
cam (gear)
mark
cam (BU U/D)
– bottom view • front –
1
Check that the cam (BU U/D) can not be rotated in the direction of arrow.
2
Align the mark on the cam (gear) with the boss as shown in the figure
and install the cam (gear).
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
19
HCD-FX888K
4-4. HOWTO INSTALLTHE GEAR (MODE CAM)
4-3. HOWTO INSTALLTHE GEAR (MODE C)
1
Align the mark on the rotary encoder (S771) with the projection of the assy.
2
Check that the cam (BU U/D) can not be rotated in the direction of arrow.
3
Install the gear (
mode
C)
– bottom view • front –
gear (
mode
C)
rotary encoder
(S771) cam (BU U/D)
mark projection chassis
mark
B
slider (mode cam) assy
shaft
mark
A
mark
D
gear (mode cam)
cam (gear)
mark
C
1
Slide the shaft in the direction of arrow.
2
Align mark
A
on the gear (mode cam) with mark
B
on the slider (mode cam) assy,
then install the gear (mode cam).
3
Check that mark
C
on the gear (mode cam) is in alignment with mark
D
on the cam (gear).
– bottom view • front –
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
20
HCD-FX888K
4-5. HOWTO INSTALLTHE ROTARY ENCORDER (S702), GEAR (STOCKER COMMUNICATION)
2
five
solders
6
two gears
(stocker communication)
4
gear
(stocker communication)
RELAY board
7
two screws
(PTPWH2.6
×
8)
5
screw
(PTPWH2.6
×
8)
3
screw
(PWH2
×
6)
rotary encoder
(S702)
gear
(stocker
communication)
– rear –
1
rotary encoder
(S702)
Engage the rotary encoder (S702)
and the gear (stocker communication)
as shown below in the figure.
2
cam
(stocker V)
3
screw
(PTPWH2.6
×
8)
4
two cams
(stocker U/D)
5
two screws
(PTPWH2.6
×
8)
boss
boss
rotary encoder
(S702)
Install the stocker assy
fitting three bosses into the
each groove of cam
then fix by rotating the cams
in the direction of arrow.
hole
gear
(stocker communication)
– rear –
screw
1
Position the hole on the gear
(stocker communication) on the
screw of the rotary encoder (S702).
To install three cams, align each groove
of the cam with each
f
mark on the
chassis as shown in the figure.
cam
4-6. HOWTO INSTALLTHE STOCKER ASSY
w
w
w
.
x
i
a
o
y
u
1
6
3
.
c
o
m
Q
Q
3
7
6
3
1
5
1
5
0
9
9
2
8
9
4
2
9
8
T
E
L
1
3
9
4
2
2
9
6
5
1
3
9
9
2
8
9
4
2
9
8
0
5
1
5
1
3
6
7
3
Q
Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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