Sony HCD-FX999W User manual

SERVICE MANUAL
Sony Corporation
Home Audio Division
Published by Sony Engineering Corporation
E Model
HCD-FX999W/FX1000W
Australian Model
HCD-FX999W
DVD RECEIVER
9-879-743-05
2005L16-1
© 2005.12
Ver. 1.4 2005.12
HCD-FX999W/FX1000W
HCD-FX999W/FX1000Waretheamplifier, DVD/CD
and tuner section in DAV-FX999W/FX1000W.
— Continued on next page —
SPECIFICATIONS
Model Name Using Similar Mechanism NEW
Mechanism Type CDM69EH-DVBU101
Optical Pick-up Name KHM-310CAB/C2NP
This system incorporates with Dolby*1 Digital and
Dolby Pro Logic (II) adaptive matrix surround decoder
and the DTS*2 Digital Surround System.
*1 Manufactured under license from Dolby Laboratories.
“Dolby,” “Pro Logic,” and thedouble-D symbol aretrademarks
of Dolby Laboratories.
*2 Manufacturedunder license fromDigitalTheater Systems,Inc.
“DTS” and “DTS Digital Surround” are trademarks of Digital
Theater Systems, Inc.
Amplifier section
Central and South American models:
Stereo mode (rated) 55 W + 55 W (3 ohms at 1
kHz, DIN)
Surround mode (reference) music power output
Front: 120 W + 120 W
(with SS-TS47)
Center*: 120 W
(with SS-CT46)
Surround*: 120 W + 120 W
(with SS-TS46B)
Subwoofer*: 240 W
(with SS-WS43)
Mexican and other models:
Stereo mode (rated) 55 W + 55 W (3 ohms at 1
kHz, DIN)
Surround mode (reference) music power output
Front: 143 W + 143 W
(with SS-TS47)
Center*: 143 W
(with SS-CT46)
Surround*: 143 W + 143 W
(with SS-TS46B)
Subwoofer*: 285 W
(with SS-WS43)
*Depending on the sound field settings and the source,
there may be no sound output.
Inputs (Analog)
VIDEO, SAT Sensitivity: VIDEO 250
mV/SAT 450 mV
Impedance: 50 kilohms
Input (Digital)
SAT (Optical) Impedance: –
Phones Accepts low-and high-
impedance headphones.
MIC Sensitivity: 1 mV
Impedance: 10 kilohms
Super Audio CD/DVD system
Laser Semiconductor laser
(Super Audio CD/DVD:
= 650 nm)
(CD: = 790 nm)
Emission duration:
continuous
Signal format system NTSC/PAL
Frequency response (at 2 CH STEREO mode)
DVD (PCM): 2 Hz to 22
kHz (±1.0 dB)
CD: 2 Hz to 20 kHz (±1.0
dB)
Harmonic distortion Less than 0.03 %
Tuner section
System PLL quartz-locked digital
synthesizer system
FM tuner section
Tuning range 87.5 – 108.0 MHz (50 kHz
step)
Antenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Middle Eastern models: 531 – 1,602 kHz (with the
interval set at 9 kHz)
Mexican model: 530 – 1,710 kHz (with the
interval set at 10 kHz)
531 – 1,710 kHz (with the
interval set at 9 kHz)
Other models: 531 – 1,602 kHz (with the
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
Antenna (aerial) AM loop antenna (aerial)
Intermediate frequency 450 kHz
λ
λ
Photo : HCD-FX999W
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

2
HCD-FX999W/FX1000W
CAUTION
Use of controls or adjustments or performance of procedures
otherthanthosespecified hereinmayresultinhazardous radiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 °C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINE
WITH MARK 0ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the bottom exterior.
Parts No.
MODEL IDENTIFICATION
– Rear Panel –
Model Part No.
FX999W: E3 model 2-588-162-0[]
FX999W: SP, TW models 2-588-162-1[]
FX999W: MX, E32, AUS models 2-588-162-2[]
FX999W: E13 model 2-588-162-3[]
FX1000W: KR model 2-588-163-0[]
•Abbreviation
AUS:Australian model
E3 : 240V AC area in E model
E13 : 220-230V AC area in E model
E32 : 110-240V AC area in E model
KR : Korean model
MX : Mexican model
SP : Singapore model
TW :Taiwan model
General
Power requirements
Mexican model: 120 V AC
Taiwan model: 120 V AC, 50/60 Hz
Korean model: 220 V AC, 60 Hz
, 60 Hz
Central/South American models:
110 – 240 V AC, 50/60 Hz
Other models: 220 – 240 V AC, 50/60 Hz
Power consumption On: 130 W
Standby: 0.3 W (at the
Power Saving mode)
Dimensions (approx.) 445 70 375 mm(w/h/d)
incl. projecting parts
Mass (approx.) 5.1 kg
Design and specifications are subject to change
without notice.
Video section
Outputs Video: 1 Vp-p 75 ohms
S video:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P B /C B , P R /C R : 0.7 Vp-p
75 ohms
Input V
HDMI OUT: Type A (19 pin)
(HCD-FX1000W only)
IDEO, SAT: 1 Vp-p 75
ohms
××
Ver. 1.2
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

3
HCD-FX999W/FX1000W
TABLE OF CONTENTS
1. SERVICING NOTE ................................................... 4
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 7
3-2. Top Panel Sub Assy ......................................................... 8
3-3. Front Panel Assy.............................................................. 9
3-4. I/O Board, DC Fan .......................................................... 9
3-5. MIB01 Board, MIB01 POWER Board
(HCD-FX1000W only).................................................... 10
3-6. DMB10 Board, TX Board ............................................... 11
3-7. MAIN Board, H/P Board................................................. 12
3-8. FL Board, KEY Board, LED Board ................................ 12
3-9. DVD Mechanism Deck (CDM69EH-DVBU101) ........... 13
3-10. Base Unit ......................................................................... 13
3-11. Optical Pick-up (KHM-310CAB) ................................... 14
3-12. SW Board, Bracket (Top) Assy ....................................... 14
3-13. RELAY Board ................................................................. 15
3-14. Motor (Stocker) Assy (Stocker)(M761) .......................... 15
3-15. Motor (Roller) Assy (Roller)(M781)............................... 16
3-16. Motor (Mode) Assy (Mode)(M771) ................................ 16
3-17. Rubber Roller (Slider) ASSY .......................................... 17
3-18. Timing Belt (Front/Rear)................................................. 17
3-19. Cam (Gear) ...................................................................... 18
3-20. SENSOR Board ............................................................... 18
4. ASSEMBLY
4-1. How To Install The Cam (Eject Lock) ............................ 19
4-2. How To Install The Cam (Gear) ...................................... 19
4-3. How To Install The Gear (Mode C)................................. 20
4-4. How To Install The Gear (Mode Cam)............................ 20
4-5. How To Install The Rotary Encorder (S702),
Gear (Stocker Communication)....................................... 21
4-6. How To Install The Stocker Assy .................................... 21
5. TEST MODE ............................................................... 22
6. ELECTRICAL ADJUSTMENT ............................ 26
7. DIAGRAMS
7-1. Block Diagram – RF Section –....................................... 30
7-2. Block Diagram – MIB Section – .................................... 31
7-3. Block Diagram – VIDEO Section – ............................... 32
7-4. Block Diagram – AMP Section – ................................... 33
7-5. Block Diagram – AUDIO Section – ............................... 34
7-6. Block Diagram – MAIN Section – ................................. 35
7-7. Block Diagram – DIAT TRANSMIT Section – ............. 36
7-8. Printed Wiring Board – CHANGER Section – ............... 37
7-9. Schematic Diagram – CHANGER Section – ............. 38
7-10. Printed Wiring Board – DMB10 Section (Side A) – ...... 39
7-11. Printed Wiring Board – DMB10 Section (Side B) – ...... 40
7-12. Schematic Diagram – DMB10 Section (1/4) – .............. 41
7-13. Schematic Diagram – DMB10 Section (2/4) – .............. 42
7-14. Schematic Diagram – DMB10 Section (3/4) – .............. 43
7-15. Schematic Diagram – DMB10 Section (4/4) – .............. 44
7-16. Printed Wiring Board – MAIN Section (Side A) – ......... 45
7-17. Printed Wiring Board – MAIN Section (Side B) – ......... 46
7-18. Schematic Diagram – MAIN Section (1/8) – ................. 47
7-19. Schematic Diagram – MAIN Section (2/8) – ................. 48
7-20. Schematic Diagram – MAIN Section (3/8) – ................. 49
7-21. Schematic Diagram – MAIN Section (4/8) – ................. 50
7-22. Schematic Diagram – MAIN Section (5/8) – ................. 51
7-23. Schematic Diagram – MAIN Section (6/8) – ................. 52
7-24. Schematic Diagram – MAIN Section (7/8) – ................. 53
7-25. Schematic Diagram – MAIN Section (8/8) – ................. 54
7-26. Printed Wiring Board – FL/KEY Section –..................... 55
7-27. Schematic Diagram – FL/KEY Section – ...................... 56
7-28. Printed Wiring Board – LED / MIC Section – ................ 57
7-29. Schematic Diagram – LED / MIC SSection –................ 58
7-30. Printed Wiring Board – I/O Section (Side A) – ............... 59
7-31. Printed Wiring Board – I/O Section (Side B) – ............... 60
7-32. Schematic Diagram – I/O Section – ............................... 61
7-33. Printed Wiring Board – MIB01 Section (Side A) –......... 62
7-34. Printed Wiring Board – MIB01 Section (Side B) –......... 63
7-35. Schematic Diagram – MIB01 Section (1/3) – ................ 64
7-36. Schematic Diagram – MIB01 Section (2/3) – ............... 65
7-37. Schematic Diagram – MIB01 Section (3/3) – ................ 66
7-38. Printed Wiring Board – MIB01 POWER Section – ........ 67
7-39. Schematic Diagram – MIB01 POWER Section – .......... 67
7-40. Printed Wiring Board – TX Section – ............................. 68
7-41. Schematic Diagram – TX Section – ............................... 69
8. EXPLODEDVIEWS
8-1. Overall Section ................................................................ 92
8-2. Front Panel Assy Section................................................. 93
8-3. Chassis Section-1 ............................................................ 94
8-4. Chassis Section-2 ............................................................ 95
8-5. DVD Mechanism Deck Section-1
(CDM69EH-DVBU101) ................................................. 96
8-6. DVD Mechanism Deck Section-2
(CDM69EH-DVBU101) ................................................. 97
8-7. DVD Mechanism Deck Section-3
(CDM69EH-DVBU101) ................................................. 98
8-8. DVD Mechanism Deck Section-4
(CDM69EH-DVBU101) ................................................. 99
8-9. DVD Mechanism Deck Section-5
(CDM69EH-DVBU101) ................................................ 100
8-10. DVD Mechanism Deck Section-6
(CDM69EH-DVBU101) ................................................ 101
8-11. Optical Pick-up Section (KHM-310CAB) ..................... 102
9. ELECTRICAL PARTS LIST ................................. 103
Ver. 1.1
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

4
HCD-FX999W/FX1000W SECTION 1
SERVICING NOTE
NOTES ON HANDLINGTHE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the“S curve check” in “CDsection adjustment” and check
that the S curve waveform is output several times.
DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the x stick and the A button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the slot is locked.
Releasing Procedure :
1. Press the x stick and the A button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the slot is
unlocked.
Note: When “LOCKED” is displayed, the slot lock is not released by
turning power on/off with the ?/1 button.
Note 1:Regarding the notification symbol “R”
Because the number of the operating buttons of this product
are limited, some operations require use of the operating
buttons of the remote commander, When a specific operation
requires use of the operating buttons of the remote commander,
“R” is added to the specific operating procedure in this manual.
Example MENU/NO “R” The MENU/NO button of remote
commander.
Note 2:Incorrect operations may be performed if the test mode ia not
entered properly.
In this case, press the ?/1 button to turn the power off, and
retry to enter the test mode.
Note 3: If the disc tray does not open and the message “LOCKED”
appears, press the x stick and the Abutton simultaneously
for 5 seconds or longer.
Then remove your fingers from the above stick and the button.
The message “UNLOCKED” appears for 2 seconds and the disc
tray opens.
Note on DMB10 board replacement
New part of EEP ROM (IC103) on the DMB10 board cannot be
used. Therefore, if the mounted DMB10 board (A-1111-270-A,etc.)
is replaced, exchange new EEP ROM (IC103) with that used before
the replacement.
NOTE OF HANDLING THE MIB01 BOARD (A-1124-106-A)
When the MIB01 board is replaced by a repair for a fee, throw
away the MIB01 board after obtaining consent of not returning of
the MIB01 board to the customer.When throwing away the MIB01
board, be sure to throw away after destroying IC602 physically with
the hammer etc.
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
Self-diagnosis Function
(When letters/numbers appear in the
display)
First 3
characters of
the service
number
Cause and/or corrective action
C 13 The disc is dirty.
,Clean the disc with a soft cloth
C 31 The disc is not inserted correctly.
,Restartthesystem, thenre-insert
the disc correctly.
E XX
(xx is a number) To prevent a malfunction, the
system has performed the self-
diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
Ver. 1.4
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

5
HCD-FX999W/FX1000W
SECTION 2
GENERAL This section is extracted
from instruction manual.
Front panel
ADisc slot (43)
B(remote sensor) (13)
CFront panel display (110)
DPHONES jack (43)
MIC jack (85)
EVOLUME +/– (43)
FFUNCTION (43)
G./>(44)
Hx(stop) (44, 89)
IX(pause) (44)
JH(play) (43)
KA(eject) (43, 89)
LDISC 1-5 (43)
M"/1(on/standby) (36, 43, 89)
Rear Panel
ASPEAKER jacks (15)
BDIR-T1 jack (15)
CSAT OPTICAL DIGITAL IN jack (34)
DVIDEO VIDEO/AUDIO IN jacks (31, 34)
ECOMPONENT VIDEO OUT jacks (27)
FMONITOROUT(VIDEO/SVIDEO)jacks
(27)
GAM terminal (26)
HFM75 COAXIAL jack (26)
ISAT VIDEO/AUDIO IN jacks (31, 34)
JHDMI OUT jack (27) (HCD-FX1000W only)
AUDIO IN
RL
RL
AUDIO IN
VIDEO IN
VIDEO IN
COAXIAL
AM
FM 75
SPEAKER
SAT
DIR-T1
SAT
COMPONENT VIDEO OUT
OUT
HDMI
MONITOR OUT
DIGITAL IN
OPTICAL (DVD ONLY) VIDEO
(DVD ONLY)
S VIDEO
YP B /C B P R /C R
FRONT R FRONT L CENTER WOOFER
VIDEO
(DVD ONLY)
Ω
Ver. 1.1
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

6
HCD-FX999W/FX1000W
Remote
ATV (79)
BDISC SKIP (43)
CSOUND FIELD (70)
D./>PRESET –/+, TV CH –/+ (39,
44, 84)
EH(play) (43)
The Hbutton has a tactile dot.*
FTOP MENU (48)
GC/X/x/c/ENTER (36, 45, 59, 70, 73, 75,
82, 90)
C/X/x/chave tactile dots.*
HORETURN (50)
IALBUM –/+ (44, 80)
JANGLE (74)
KAUDIO (68)
The AUDIO button has a tactile dot.*
LSUBTITLE (74)
MNumber buttons (48, 75, 79)
The number 5 button has a tactile dot.*
NCLEAR, -(39, 45, 80)
OREPEAT, FM MODE (47, 84)
PPROGRESSIVE, TUNER MENU (29, 83)
QTV [/1(on/standby) (79)
R"/1(on/standby) (36, 43, 84)
STHEATRE SYNC (80)
TTV/VIDEO, SLEEP (79, 88)
UFUNCTION (29, 43, 72, 82)
Vm/M/ SLOW, TUNING –/+ (60,
83)
Wx(stop) (44, 75, 84)
XX(pause) (44)
YMUTING (44)
ZMENU (48)
wj VOLUME, TV VOL +/– (43, 84)
The VOLUME, TV VOL + button has a
tactile dot.*
wk DISPLAY (10, 39, 45, 75, 90)
wl /
REPLAY, ADVANCE,
STEP (44)
e; DISPLAY (84)
ea DSGX (73)
es PICTURE NAVI (54)
ed KARAOKE (85)
ef ECHO (86)
eg KEYCON #/b (86)
The KEYCON # button has a tactile dot.*
Openthe
cover.
eh MIC VOL +/– (86)
ej MULTI/2CH (49)
ek SA-CD/CD (49)
el AMP MENU (36, 59, 73, 82)
*Use the tactile dot as a reference when operating the
system.
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

7
HCD-FX999W/FX1000W
SECTION 3
DISASSEMBLY
3-1. DISASSEMBLY FLOW
•This set can be disassembled in the order shown below.
•The dotted square with arrow ( ) prompts you to move to the next job when all of the works within the dotted square ( ) are
completed.
3-9.DVD MECHANISM DECK
(CDM69EH-DVBU101)
(Page 13)
3-3.FRONT PANEL ASSY
(Page 9)
3-6.DMB10 BOARD,
TX BOARD
(Page 11)
3-5.MIB01 BOARD,
MIB01 POWER BOARD
3-8.FL BOARD, KEY BOARD,
LED BOARD
(Page 12)
3-4.I/O BOARD, DC FAN
(Page 9)
3-7.MAIN BOARD,
MIC BOARD
(Page 12)
3-10.BASE UNIT
(Page 13)
3-2.TOP PANEL SUB ASSY
(Page 8)
3-17.RUBBER ROLLER
(SLIDER) ASSY
(Page 17)
3-18.TIMING BELT
(FRONT/REAR)
(Page 17)
3-19.CAM (GEAR)
(Page 18)
3-20.SENSOR BOARD
(Page 18)
3-12.SW BOARD,
BRACKET (TOP) ASSY
(Page 14)
3-11.OPTICAL PICK-UP
(KHM-310CAB)
(Page 14)
3-16.MOTOR (MODE)
ASSY (MODE) (M771)
(Page 16)
3-15.MOTOR (ROLLER)
ASSY (ROLLER) (M781)
(Page 16)
3-14.MOTOR (STOCKER)
ASSY (STOCKER) (M761)
(Page 15)
3-13.RELAY BOARD
(Page 15)
SET
(HCD-FX1000W ONLY) (Page 10)
Ver. 1.1
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

8
HCD-FX999W/FX1000W
3-2. TOP PANEL SUB ASSY
Note: Follow the disassembly procedure in the numerical order given.
2 two flat head screws (TP)
1 two flat head screws (TP)
5 top panel sub assy
9 chassis (top) sub assy
3 two screws
(+BVTP 3
× 8)
4 three screws
(+BVTP 3
× 6)
8 two screws
(+BVTP 3
× 6)
7 two screws
(+BVTP 3
× 6)
6 two screws
(+BVTP 3
× 6)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

9
HCD-FX999W/FX1000W
3-4. I/O BOARD, DC FAN
3-3. FRONT PANEL ASSY
7 front panel assy
3 MD cover
6 four screws
(+BVTP 3
× 8)
2 three screws
(+BVTP 3
× 8)
1 screw
(+BVTP 3
× 8)
5 screw
(+BVTP 3
× 8)
4 wire (flat type)
19core(CN801)
2 connector
(CN300)
1 connector
(CN901)
8 DC fan
qf tuner
qs I/O board
back panel
6 wire (flat type)
13core(CN201)
qa wire (flat type)
11core(CN101)
5 wire (flat type)
23core(CN601)
0 screw (+BVTP 3 × 8)
9 seven screws (+BVTP 3 × 8)
3 two screws (+BVTP 3 × 8)
4 screw (+BVTP 3 × 8)
qd two screws (+BVTP 3 × 8)
7 two screws (+BVTT 4 × 8)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

10
HCD-FX999W/FX1000W
3-5. MIB01 BOARD, MIB01 POWER BOARD (HCD-FX1000W ONLY)
qs MIB01 board
4 MIB01 POWER board
5 wire (flat type)
13core(CN5301)
6 wire (flat type)
28core(CN5401
)
qa wire (flat type)
12core(CN5201)
2 connector (CN9002)
8 HDMI chassis
qf HDMI bracket
3 connector (CN9001)
0 connector (CN5101)
7 two screws (+BVTP 3 × 8)
qd screw (+BVTP 3 × 8)
9 four screws (+BV 3)
1 two screws (+BV 3)
Ver. 1.1
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

11
HCD-FX999W/FX1000W
3-6. DMB10 BOARD,TX BOARD
qa DMB10 board
qk TX board
qd dmb chassis
q; two screws
(+BV 3)
9 two screws
(+BV 3)
qs three screws
(+BVTP 3 × 8)
qj four screws
(+BVTP 3 × 8)
6 wire (flat type)
11core(CN4501)
8 wire (flat type)
11core(CN106)
7 connector (CN401)
qh connector (CN802)
qf connector (CN803)
1 connector (CN201)
4 wire (flat type)
12core(CN4802)
(HCD-FX1000W only)
5 wire (flat type)
28core(CN4801)
(HCD-FX1000W only)
2 wire (flat type)
24core(CN101)
qg wire (flat type)
11core(CN801)
3 wire (flat type)
(13core)(CN301)
(HCD-FX999W only)
Ver. 1.1
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

12
HCD-FX999W/FX1000W
3-7. MAIN BOARD, MIC BOARD
3-8. FL BOARD, KEY BOARD, LED BOARD
qg MAIN board
2 MIC board
qs heat sink
qf five screws
(+BV 3)
1 two screws
(+BV 3)
qd four screws
(+BV 3)
0 two screws
(+BV 3)
7 wire (flat type)
23core(CN507)
6 wire (flat type)
27core(CN502)
4 wire (flat type)
19core(CN509)
5 wire (flat type)
11core(CN505)
8 wire (flat type)
11core(CN504)
9 wire (flat type)
11core(CN512)
3 connector (CN309
)
qa screw
(+BVTP 3
× 14)
7 LED board
8 disc button sub assy
qs play button sub assy
qa KEY board
4 FL board
6 six screws
(DIA. 2.6
× 8)
5 five screws
(DIA. 2.6
× 8)
0 five screws
(DIA. 2.6
× 8)
9 four screws
(DIA. 2.6
× 8)
1 four screws
(DIA. 2.6
× 8)
2 connector
(CN801)
3 wire (flat type)
15core(CN802
)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

13
HCD-FX999W/FX1000W
3-9. DVD MECHANISM DECK (CDM69EH-DVBU101)
3-10. BASE UNIT
2 two screws
(+BV 3)
1 two screws
(+BV 3)
3 DVD mechanism deck
(CDM69EH-DVBU101)
3 boss
5 boss
2 boss
4 boss
1 floating screw (DIA. 12)
6 base unit
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

14
HCD-FX999W/FX1000W
6 six screws
(+BVTP2.6)
5 SW (4) board
4 SW (3) board
3 SW (2) board
2 SW (1) board
7 bracket (top) assy
1 four screws
(+BTP2.6
× 6)
3-11. OPTICAL PICK-UP (KHM-310CAB)
3-12. SW BOARD, BRACKET (TOP) ASSY
3 insulator screw
4 insulator screw
2 insulator screw
1 insulator screw
8 insulator
9 insulator
7 insulator
6 insulator
0 optical pick-up
(KHM-310CAB)
5
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

15
HCD-FX999W/FX1000W
3
1 Remove five solders.
– bottom view –
RELAY board
2 four screws
(+BVTP2.6)
4 connector
(CN710)
5 connector
(CN703)
6 RELAY board
4
5 stocker motor board
3 two screws
(+BVTP2.6)
2 Remove two solders
6 motor (stocker) assy
(stocker) (M761)
1 belt (stocker)
3-13. RELAY BOARD
3-14. MOTOR (STOCKER) ASSY (STOCKER)(M761)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

16
HCD-FX999W/FX1000W
1 belt (roller V)
4 ROLLER MOTOR board
2 Remove two solders.
5 motor (roller) assy
(roller)(M781)
3 two screws
(+BVTP2.6)
1 Remove five solders
of rotary encoder.
2 Remove two solders
of motor (M771)
MODE MOTOR
board
4 MODE MOTOR board
5 belt (mode V)
6 motor (mode) assy
(mode) (M771)
3 two screws
(+BVTP2.6)
3-15. MOTOR (ROLLER) ASSY (ROLLER)(M781)
3-16. MOTOR (MODE) ASSY (MODE)(M771)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

17
HCD-FX999W/FX1000W
qg sub chassis
qf screw
(BVTP2.6 × 8)
8 step screw
qs step screw
5 step screw
9 tension
spring
(slider 2)
6 tension spring
(slider 4)
0 rubber roller
(slider 4) assy
7 rubber roller
(slider 1) assy
qa rubber roller
(slider 2) assy
qd rubber roller
(slider 1) assy
3 tension spring
(base slider 5)
1 step screw
4 rubber roller
(slider 5) assy
2 rubber roller
(slider S) assy
bracket (top) assy
Note: Refer to assembly (Section 4)
2 gear (mode cam)
: Note
1 screw
(PTPWH2.6
× 8)
3 slider (mode cam) assy
5 two gears
(center)
7 two gears (center)
8 timing belt (rear)
9 timing belt (rear)
4 gear
(timing)
6 timing belt
(front)
timing belt
(rear)
When install three timing belts,
its pass under each claws.
timing belt
(rear)
timing belt (front)
claw
claw
claw
claw
3-17. RUBBER ROLLER (SLIDER) ASSY
3-18. TIMING BELT (FRONT/REAR)
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

18
HCD-FX999W/FX1000W
qf cam (gear)
: Note
qs gear(mode cam)
0 gear (mode C)
:Note
4 gear (mode 5)
8 gear (mode D)
6 gear (mode 5)
1 screw(PTPWH2.6 × 8)
7 screw (PTPWH2.6 × 8)
9 screw
(PTPWH2.6
× 8)
qa screw
(PTPWH2.6
× 8)
3 screw (PTPWH2.6 × 8)
5 screw (PTPWH2.6 × 8)
2 pulley
(mode deceleration)
qd screw
Note: Refer to assembly
(Section 4).
ql harness
qd gear (eject lock)
q; cam (eject lock)
: Note
qh two claws
qj rotary encoder
(S771)
qf gear
(mode B)
w; screw
(BVTP2.6
× 8)
qg screw
(PTPWH2.6
× 8)
wa SENSOR board
8 shaft
(shutter)
7 compression spring
(shutter)
qs cam (BU U/D)
qa screw
(PTPWH2.6
× 8)
3 screw
(BVTP2.6
× 8)
1 screw
(PTPWH2.6
× 8)
4 two screws
(BVTP2.6
× 8)
2 lever shutter (A)
5 base (shutter) block
6 gear (mode A)
9 screw
(PTPWH2.6
× 8)
qk claw
Note: Refer to assembly (Section 4).
3-19. CAM (GEAR)
3-20. SENSOR BOARD
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

19
HCD-FX999W/FX1000W
SECTION 4
ASSEMBLY
4-1. HOWTO INSTALLTHE CAM (EJECT LOCK)
•This set can be assembled in the order shown below.
4-2. HOWTO INSTALLTHE CAM (GEAR)
mark
cam (BU U/D)
cam (eject lock)
– bottom view • front –
gear (eject lock)
1 Rotate the cam (BU U/D) fully in the direction of arrow.
2 Engage the gear (eject lock) and the gear of the cam (eject lock)
aligning the mark with the center of the gear (eject lock).
boss
cam (gear)
mark
cam (BU U/D)
– bottom view • front –
1 Check that the cam (BU U/D) can not be rotated in the direction of arrow.
2 Align the mark on the cam (gear) with the boss as shown in the figure
and install the cam (gear).
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

20
HCD-FX999W/FX1000W
4-4. HOWTO INSTALLTHE GEAR (MODE CAM)
4-3. HOWTO INSTALLTHE GEAR (MODE C)
1 Align the mark on the rotary encoder (S771) with the projection of the assy.
2 Check that the cam (BU U/D) can not be rotated in the direction of arrow.
3 Install the gear ( mode C)
– bottom view • front –
gear (
mode C)
rotary encoder
(S771) cam (BU U/D)
mark projection chassis
mark B
slider (mode cam) assy
shaft
mark
A
mark D
gear (mode cam)
cam (gear)
mark C
1 Slide the shaft in the direction of arrow.
2 Align mark A on the gear (mode cam) with mark B on the slider (mode cam) assy,
then install the gear (mode cam).
3 Check that mark C on the gear (mode cam) is in alignment with mark D on the cam (gear).
– bottom view • front –
w w w . x i a o y u 1 6 3 . c o m
Q Q
3
7
6 3
1 5 1 5
0 9 9
2
8 9
4 2
9 8
T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3
Q Q
TEL [phone] QQ 376315150 892498299 TEL [phone] QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com