Sony Icf-sw22 User manual

~

SERVICE

MANUAL

ICF-SW22

AEP

Model

UK

Model

E

Model

Tourist

Model

TUNE

»

Frequency

range

Speaker

Power

output

Output

Power

requirements

Battery

life

Dimensions

Mass

Accessories

supplied

SPECIFICATIONS

FM

:

87.6-107.5

MHz

(AEP,

UK,

Italian,

Saudi

Arabia

Model}

76-108

MHz

(E,

Tourist

Model)

IF:

10.7

MHz

SW1:

5.775-6.425

MHz

SW2:

6.875-7.525

MHz

SWS:

9.375-10.025

MHz

SW4:

11.615-12.265

MHz

SWS:

15.00-15.65

MHz

SW6:

17.50-18.15

MHz

SW7:

21.325-21.975

MHz

1st

IF:

10.7

MHz

2nd

IF:

455

kHz

MW

:

531-1602

kHz

(AEP,

UK,

Italian,

Saudi

Arabia

Model)

§30-1710

kHz

(E,

Tourist

Model)

IF:

455

kHz

Approx.

@

40

mm

(1

5/8

inches)

7.2

Q

100

mW

(at

10%

harmonic

distortion)

Earphone

jack

(minijack)

3

V

DC,

two

R6

(size

AA)

batteries.

Approx.

22

hours

with

Sony

SUM-3

(NS)

Approx.

116.5

x

72.5

x

28

mm

(w/h/d)

(4

1/2x2

7/8

x

11/8

inches)

Approx.

200

g

(7.1

02)

incl.

batteries

Short

wave

guide

(1)

bet

UK,

E,

Tourist,

Italian,

Saudi

Arabia

Model

:

Earphone,

carrying

case

Design

and

specifications

are

subject

to

change

without

notice.

Features

—

*

Handy

FM/SW1-7/MW

9

band

receiver

with

high

sensitivity

and

selectivity.

*

Band

spread

system

enables

you

to

easily

tune

in

SW

stations.

*

Dual

conversion

circuit

effectively

reduces

SW

bands

interference

from

other

SW

stations.

FM/MW/SW1-7

9

BAND

RECEIVER

SONY.

TABLE

OF

CONTENTS

Section

Title

Page

Specifications

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1.

GENERAL

Location

of

Controls

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errr

reer

ree

eee

err

rrr

rr

eee

ee

eee

ey

?

Installing

the

Batteries

eee

errr

ee

eee

rere

cece

eee

ee

eee

ee

3

Operating

the

Radio

eee

err

ee

eee

ee

eee

ey

3

5

DISASSEMBLY

seriiaacsierieeesis

eee

dees

at

4

3.

ELECTRICAL

ADJUSTMENTS

+

sccseececceeeeceeerereerenees

5

4.

DIAGRAMS

4-]

:

Printed

Wiring

Boards

PETERS

REREER

TEER

ETRE

eRe

CN

7

4-2.

Schematic

Diagram

cede

Ra

VE

SEe

a

CENA

R

OES

ARR

RR

TER

Cad

Ee

ces

9

5B.

EXPLODED

VIEW

sos:ccscccsctscasecdsccccacscsscesecsoavenevece’s

11

6G.

ELECTRICAL

PARTS

LIST

<-::ccescccesceeesseeeveeeeseeenees

12

SECTION

1

GENERAL

This

section

is

extracted

from

instruction

manual.

|

Molter:

1i(e)a

me)

mere)

al

ine)

ty

See

A.

SW

BAND

selector

Set

it

to

the

direction

of

the

arrow:

TUNE

(tuning

indicator)

When

listening,

to

avoid

accidental

The

indicator

lights

up

when

signal

is

change

of

the

functions.

received.

When

not

using,

to

prevent

accidental

3

;

pressing

to

turn

the

power

on.

Fa

3)

Boece

@)

(earphone)

jack

Hand

strap

_

TONE

(MUSIC/NEWS)

selector

|6]

Band

selectors

and

indicators

(FM/SW/

MUSIC:

for

listening

to

the

music

MW)

NEWS:

for

listening

to

news,

etc.

The

unit

turned

on

with

the

band

selectors.

VOLUME

dial

alis)

OFF

(power

off)

button

Telescopic

antenna

18}

HOLD

switch

Battery

compartment

R6

(Size

AA)

battery

x

2

Installing

the

Batteries

See

B.

Insert

two

R6

(size

AA)

batteries

with

correct

polarity.

When

to

replace

the

batteries

—

Note

When

the

batteries

are

weak,

the

band

When

the

unit

is

not

to

be

used

for

a

long

period

of

indicators

will

glow

faintly

and

the

sound

will

time,

remove

the

batteries

to

avoid

damage

caused

be

become

distorted

or

unstable.

In

this

case,

_‘

by

battery

leakage

and

corrosion.

replace

both

batteries

with

new

ones.

Concerning

the

battery

life,

see

“Specifications”.

f

(

For

SW

reception

@

TUNING

ee

1234567

OW

BAND

Operating

the

Radio

See

C

.

1

<D

If

the

HOLD

switch

is

set

to

arrow

;

foe

direction,

release

it.

To

improve

receiving

2)

Select

a

desired

band

FM,

SW

or

MW.

iti

The

radio

is

turned

on

and

the

condition

corresponding

indicator

lights

up.

(3)

For

SW

reception,

select

a

desired

See

9.

band

with

the

SW

BAND

selector.

FM:

Extend

the

antenna

for

better

reception.

2

J)

Turn

the

TUNING

dial

to

tune

a

SW:

Stand

the

antenna

vertically.

:

desired

station.

MW:

Rotate

the

unit

horizontally

for

optimum

2

Adjust

the

volume

with

the

VOLUME

reception

eae

dial.

A

ferrite

bar

antenna

is

built

into

the

unit.

To

turn

off

the

radio,

press

the

OFF

button.

To

listen

with

the

supplied

earpnone

See

[i].

SECTION

2

DISASSEMBLY

FRONT

AND

REAR

CABINET

Note:

Follow

the

disassembly

procedure

in

the

nemerical

order

given.

@

+BTP2

x

8

(2

pcs.)

front

cabinet

e

eatnaetob

rear

cabinet

tuning

shaft

@

tuning

knob

@+BTP2

x8

claw

Be

careful

not

to

break

off

claws

at

7

portions.

DIAL

POINTER

SETTING

@17x5

@

dial

scale

plate

Om1.4x3

@

Match

the

hole

with

setting

the

variable

Ay

capacitor

gear

gap

in

the

arrow

@

direction.

©

switch

board

@

tuning

belt

1)

Turn

the

variable

capacitor

fully

counterclockwise.

center

of

scratched

lines

i

@

First,

turn

the

tuning

shaft

fully

in

the

arrow

®

direction.

Move

only

the

dial

pointer

in

the

arrow

@)

direction

and

set

it

on

the

center

of

the

scratched

lines

on

the

dial

scale plate.

Apply

suitable

locking

compound

to

@

portion.

SECTION

3

ELECTRICAL

ADJUSTMENTS

procedure

:

no

mark

:

AEP,

UK,

Italian,

Saudi

Arabia

model

( )

:E,

Tourist

model

BAND

switch

:MW

AM

FF

signal

geveraiol,

Put

the

lead-wire

Td

antenna

close

to

the

set.

(Cy

30%

amplitude

modulation

by

400Hz

signal.

Output

level:

as

low

as

possible

procedure

:

BAND

switch

:SW

AM

PF

signal

generator

0.01

uF

(=

}_

telescopic

antenna

;

:

terminal

30%

amplitude

modulation

by

400Hz

signal.

Output

level

:

as

low

as

possible

procedure

:

BAND

Switch

:FM

FM

PF

signal

generator

0.01

uF

(C7

——F

[-

telescopic

2

a

terminal

22.5kHz

frequency

deviation

by

400Hz

signal.

Output

level

:

as

low

as

possible

set

1

er

phones

jack

@

Repeat

the

procedures

in

each

adjustment

several

times,

and

the

frequency

coverage

and

tracking

adjustments

should

be

finally

done

by

the

trimmer

capacitors.

@

SW1

to

7

Tracking

Adjustment

frequencies

are

in

a

line

on

the

scale.

Therefore,

on

adjusting,

first

SW

6.1MHz

and

after

adjust

SW2

to

7

Tracking

without

moving

the

dial

pointer.

MW

IF

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VTVM.

455kKHz

SW

IF

(1)

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VT

VM.

10.6MHz

SW

IF

(2)

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VTVM.

45SKHz

SW1

FREQUENCY

COVERAGE

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VT

VM.

5.75MHz

6.45MHz

SW1

TRACKING

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VT

VM.

SW2

TRACKING

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VTVM.

SW3

TRACKING

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VTVM.

9.7MHz.

SW4

TRACKING

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VTVM.

11.94MHz

SW5

TRACKING

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VT

VM.

15.325MHz

SW6

TRACKING

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VTVM.

17.825MHz

SW7

TRACKING

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VITVM.

21.65MHz

FM

FREQUENCY

COVERAGE

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VTVM.

87.35MHz

(_75.0MHz)

CT11-2

108.05MHz

(109.5MHz)

FM

TRACKING

ADJUSTMENT

Adjust

for

a

maximum

reading

on

VTVM.

87.35MHz_(_80MHz)

CT11-1

108.05MHz_

(104MHz)

{PARTS

ARRANGEMENT

DIAGRAM

FOR

ADJUSTMENT)

—

Conductor

Side

—

ANTI

FM

TELESCOPIC

ANTENNA

ANT

IN

|

RVI

|

L3

L4

Ls

L6é

L7

72

Sw3

SW4

SW5

SW6

SW7

MW

L14

}

MW

Tracking

IF

Adjustment

c711-4{

Adjustment

Adjustment Adjustment

Adjustment

T3

PN

TT

Main

board

=

i

=

SW

aw

vounenenn

ee

T4

Frequency

Tracking

Z

CT1

|

Coverage

Adjustment

a

Z

Adjustment

MW

CT11-3

|

Frequency

L17

Coverage

Adjustment

L15

-CT11-1

L2

TI

ES

FTES

swe

SWIF

(1)

FM

Tracking

cT11-2)

FM

Tracking

Adjustment

LI6

piped

are

x

ICF-SW22

SECTION

4

4-1.

PRINTED

WIRING

BOARDS

DIAGRAMS

L14

MW

FERRITE-ROO

ANT

@

SEMICONDUCTOR

LOCATION

;

CFi-#,2

Noe:

ey

CTE)

*

O—

:

parts

extracted

from

the

component

side.

a

ee

B-9

*

@—-:

parts

extracted

from

the

conductor

side.

A-8

T

‘

—

‘es

o-—

4

*

Hs:

parts

mounted

on

the

conductor

side.

C-7

1

‘

a

|

*

@

_

:

Through

hole.

C-8

a

o:

:

Pattern

on

the

side

which

is

seen.

B-3

epee

eres

ae

:

|

Pattern

of

the

rear

side.

r

--o12

.

:

D-8

1

are}

.

CL]

:

Chip

components

extracted

from

the

rear

side.

A-2

{

}

|

-

|

1

|

D-9

(eee!

D

aa

7

(

acne

='3

-

1

|

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s

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|

f

)

|

te

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aon

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IC

BLOCK

DIAGRAMS

t

ou

IC

101

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OUTPUT

BUFFER

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en

:

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ee

(TOP

VIEW)

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view)

6

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BOARD]

ANTI

FM

TELESCOPIC

ANTENNA

RVI

i

DRY

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EAA"

(IEC

DESIGNATION

R61

2PCS,

3V

SPI

SPEAKER

2SK209-G

2SK238-K16

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4-2.

SCHEMATIC

DIAGRAM

ICF-SW22

1

2

3

4

5

6

7

8

9

10

11

12

13

14

[MAIN

BOARD]

27P

(E,

Tourist

Model)

15P

(E,

Tourist

Model)

7P

(E,

Tourist

Model)

20P

(AEP,

UK,

Italian,

Saudi

Arabia

Model)

30P

(AEP.

UK,

Italian,

Saudi

Arabia

Model)

-—«12P

(AEP,

UK,

Italian,

Saudi

Arabia

Model)

=

(a

114

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6

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ANTI

MW

HERMITE

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ae

FM

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TANTENWAS

°

R12

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r

1

c20

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(0)

B

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if

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ai

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WHEN

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:

0.5

5

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L2

L3

Lé

LS

L6

L7

Swi

sw2

SwW3

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SW6

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ANT ANT ANT

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FM

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SWITCHING

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C56

SW

PUSH:

2.8)

BY

Bee

ak,

—

Note

:

: ;

+

Power

voltage

is

dc

3V

and

fed

with

regulated

dc

power

supply

-

Voltages

are

taken

with

a

VOM

(

tnput

impedance

10M

Q

).

*

All

capacitors

are

in

I

F

unless

otherwise

noted.

pF:

uF

from

battery

terminal.

Voltage

variations

may

be

noted

due

to

normal

production

eae

Bre

nol

idicated

except

tar

slectiovtice

and

*

Voltage

and

waveforms

are

dc

with

respect

to

ground

under

tolerances,

no-signal

(

detuned

)

conditions.

*

Signal

path.

-

All

resistors

are

in

2

and

%W

or

less

unless

otherwise

no

mark

:

FM

i

c>

:FM

specified.

(

>:

MW

*

A

:

internal

component.

«

))

:SW

*

[eee

:

B+

Line

(

)

:

OFF

SECTION

5

EXPLODED

VIEW

NOTE:

@

-XX,

-X

mean

standardized

parts,

so

they

may

have

some

difference

from

the

original

one.

@

The

construction

parts

of

an

assembled

part

are

indicated

with

a

collation

number

in

the

remark

column.

Example

:

@

Color

indication

of

Appearance

Parts

KNOB,

BALANCE

(WHITE)....(RED)

t t

Parts

color

Cabinet’s

color

@

Items

marked

“

*

"are

not

stocked

since

they

are

seldom

required

for

routine

service.

Some

delay

should

be

antici-

pated

when

ordering

these

items.

21

19

#1

Part

No.

Remark

Description

1-641-084-21

SWITCH

BOARD

2

X-3367-284-1

CABINET

(FRONT)

ASSY

(AEP,

UK,

Italian,

Saudi

Arabia)

2

X-3367-285-1

CABINET

(FRONT)

ASSY

(CE,

Tourist)

3

3-904-503-01

BUTTON

(BAND

SELECTION)

4

3-900-137-01

BUTTON

(OFF)

h)

3-880-990-00

SCREW

(1.

7X3),

FLAT,

(+)

SPECIAL

6

3-900-155-11

SCALE,

DIAL

7

3-900-138-01

BUTTON

(HOLD)

8

3-900-143-01

GEAR,

MIDWAY

9

3-900-154-01

BEARING

10

3-900-160-01

POINTER

11

3-900-156-01

BELT

(TUNING)

12

3-900-157-01

PULLEY

13

3-892-318-00

SCREW,

SMALL

14

3-900-146-01

SPRING,

DIAL

15

3-900-145-01

GEAR

(B),

TUNING

CAPACITOR

16

3-900-144-01

GEAR

(A),

DIAL

_

8-900-162-01

CHASSIS

18

3-900-142-01

PANEL,

SW

BAND

INDICATION

19

3-900-159-01

KNOB

(SW)

*

20

A-3661-854-A

MAIN

BOARD,

COMPLETE

(AEP,

UK,

Italian,

Saudi

Arabia)

*

20

A-3661-856-A

MAIN

BOARD,

COMPLETE

(E,

Tourist)

21

3-893-926-01

SPRING,

COMPRESSION

22

3-900-150-01

KNOB,

VOL

se

SPI

Part

No.

Description

Remark

9-911-845-XX

CUSHION

(A)

3-311-815-11

WASHER,

POLYETHYLENE

3-900-149-01

RETAINER

3-669-481-04

(DIA.

1X12),

PARALLEL

3-900-147-01

SHAFT,

TUNING

3-900-151-01

SPRING,

RING

3-900-148-01

KNOB,

TUNING

3-900-158-01

STRAP,

HAND

3-900-152-01

SPRING

3-900-153-01

TERMINAL,

BATTERY

3-900-141-01

PLATE,

CONTACT,

ANTENNA

3-318-203-71

SCREW

(Bl.

7X5),

TAPPING

4-356-741-31

SCREW,

TAPPING

(BIND

2X8)

4-356-741-41

SCREW,

TAPPING

(BIND

2X20)

3-900-161-11

CABINET

(REAR)

9-911-815-01

CUSHION

(A)

3-889-802-71

LID,

BATTERY

CASE

X-3899-513-1

PLATE

(F)

ASSY,

SHIELD

3-899-575-01

SHEET

(STRAP)

9-911-841-XX

CUSHION,

CASSETTE

LID

3-895-823-31

SCREW

(Bl.

4X2.

3),

TAPPING

1-501-432-11

ANTENNA,

TELESCOPIC

8-719-812-41

LED

TLR124

(TUNE)

1-402-434-11

ANTENNA,

FERRITE-ROD

(M¥)

1-504-318-11

SPEAKER

(4CM)

@

The

mechanical

parts

with

no

reference

number

in

the

exploded

views

are

not

supplied.

@

Hardware

(

#

mark)list

is

given

in

the

last

of

this

parts

list.

NOTE:

@

Due

to

standardization,

replacements

in

SECTION

6

@

Items

marked

“

*

”are

not

stocked

since

ELECTRICAL

PARTS

LIST

When

indicating

parts

by

refer-

ence

number,

please

include

the

parts

list

may

be

different

from

the

they

are

seldom

required

for

routine

board.

parts

specified

in

the

diagrams

or

the

service.

Some

delay

should

be

antici-

components

used

on

the

set.

pated

when

ordering

these

items.

@

-XX,

-X

mean

standardized

parts,

so

@

SEMICONDUCTORS

they

may

have

some

difference

from

In

each

case,u:

4

,

for

example:

the

original

one.

uA...

WA...

UPA...

2

PA...

@

RESISTORS

UPB....:

44

PB....

,

uPC....:

{&

PC....

All

resistors

are

in

ohms

uPD....:

&

PD....

METAL

:

Metal-film

resistor

@

CAPACITORS

METAL

OXIDE:

Metal

oxide-film

resistor

uF:

“FPF

F

:

nonflammable

@

COILS

uH:

wH

Ref.No.

Part

No.

Description

Remark

Ref.No.

Part

No.

Description

Remark

*

A-3661-854-A

MAIN

BOARD,

COMPLETE

C22

1-163-097-00

CERAMIC

CHIP

15PF

5%

50V

(AEP,

UK,

Italian,

Saudi

Arabia)

(E,

Tourist)

Pst

SESSSESS

SSS

SSS CSS

OSI

STOPES

LISS

LS

SEL

22

3

C22

1-163-104-00

CERAMIC

CHIP

30PF

5%

50V

(AEP,

UK,

Italian,

Saudi

Arabia)

k

A-3661-856-A

MAIN

BOARD,

COMPLETE

(E,

Tourist)

C23

1-163-090-00

CERAMIC

CHIP

PF

50V

KARR

KEK

ER

EERKERERERERERERERE

RES

(E,

Tourist)

3-892-318-00

SCREW,

SMALL

C23

1-163-095-00

CERAMIC

CHIP

12PF

5%

50V

3-900-150-01

KNOB,

VOL

(AEP,

UK,

Italian,

Saudi

Arabia)

C24

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

<

FILTER

>

C25

1-162-637-11

CERAMIC

CHIP

0.

47uF

16V

C26

1-126-163-11

ELECT

4,

TuF

20%

50V

BPF1

1-235-170-00

FILTER,

BAND

PASS

(E,

Tourist)

BPF1

1-235-171-00

FILTER,

BAND

PASS

C27

1-126-157-11

ELECT

10uF

20%

16V

(AEP,

UK,

Italian,

Saudi

Arabia)

C28

1-163-037-11

CERAMIC

CHIP

0.

022uF

10%

25V

C29

1-126-153-11

ELECT

22uF

20%

6.

3V

<

CAPACITOR

>

C30

1-124-434-00

ELECT

220uF

20%

AY

C31

1-163-077-00

CERAMIC

CHIP

0.

luF

10%

25V

C2

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

C3

1-163-077-00

CERAMIC

CHIP

0.

luF

10%

25V

C32

1-162-638-11

CERAMIC

CHIP

luF

16V

C4

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

C33

1-124-434-00

ELECT

220uF

20%

4V

C6

1-163-059-00

CERAMIC

CHIP

0.

OluF

10%

50V C34

1-126-154-11

ELECT

47uF

20%

6.

3V

CT

1-163-009-11

CERAMIC

CHIP

0.

001uF

10% 50V

C35

1-163-001-11

CERAMIC

CHIP

220PF

10% 50V

C36

1-163-113-00

CERAMIC

CHIP

68PF

5%

50V

C8

1-163-095-00

CERAMIC

CHIP

12PF

5%

50V

C10

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

C3T

1-163-003-11

CERAMIC

CHIP

330PF

10%

50V

Cll

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

C38

1-163-111-00

CERAMIC

CHIP

56PF

5%

50V

C12

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

C39

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

C13

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

C40

1-163-116-00

CERAMIC

CHIP

91PF

5%

50V

C41

1-163-111-00

CERAMIC

CHIP

56PF

5%

50V

C14

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

C16

1-126-154-11

ELECT

ATuF

20%

6.

3V

C42

1-163-251-11

CERAMIC

CHIP

100PF

5%

50V

C17

1~163-086-00

CERAMIC

CHIP

3PF

50V

C43

1-163-251-11

CERAMIC

CHIP

100PF

5%

50V

(E,

Tourist)

C44

1-126-153-11

ELECT

22uF

20%

6.

3V

C18

1-164-232--11

CERAMIC

CHIP

0.

OluF

50V

C47

1-162-637-11

CERAMIC

CHIP

0.

47uF

16V

C48

1-163-037-11

CERAMIC

CHIP

0.

022uF

10%

25V

C19

1-126-163-11

ELECT

4,

TuF 20%

50V

C20

1-163-086-00

CERAMIC

CHIP

3PF

50V

C49

1-163-023-00

CERAMIC

CHIP

0.

015uF

5%

50V

C21

1-163-100-00

CERAMIC

CHIP 20PF

5%

50V

C50

1-163-023-00

CERAMIC

CHIP

0.

015uF

5%

50V

(AEP,

UK,

Itarian,

Saudi

Arabia)

C52

1-163-037-11

CERAMIC

CHIP

0.

022uF

10%

25V

Cat

1-163-103-00

CERAMIC

CHIP 27PF

5%

50V C53

1-164-232-11

CERAMIC

CHIP

0.

OluF

50V

(E,

Tourist)

C54

1-126-153-11

ELECT

22uF

20%

6.

3V

Sony ICF-SW22 User manual

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