Sony BDX-N1000 User manual

NETWORK INTERFACE UNIT
BDX-N1000
NETWORK ADAPTER BOARD
BDKP-N1001
NETWORK ADAPTER BOARD
BDKP-N1002
NETWORK ADAPTER BOARD
BDKP-N1003
NETWORK ADAPTER BOARD
BDKP-N1004
INSTALLATION MANUAL
1st Edition (Revised 1)

!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
BDX-N1000 Serial No. 10001 and Higher
BDKP-N1001 Serial No. 10001 and Higher
BDKP-N1002 Serial No. 10001 and Higher
BDKP-N1003 Serial No. 10001 and Higher
BDKP-N1004 Serial No. 10001 and Higher
BDX-N1000

1 (P)
Attention-when the product is installed in Rack:
(For BDX-N1000)
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
BDX-N1000
(For BDKP-N1002)
Laser Diode Properties
Material : InGaAsP
Wave length : 1300 nm
Emission duration : Continuous
Laser output power (average): 0.16 mW (max.)
CAUTION
The use of optical instruments with this product
will increase eye hazard.
CLASS 1
LASER PRODUCT
LASER KLASSE 1
PRODUKT
This Network Interface Unit is classified as a CLASS 1
LASER PRODUCT.
The CLASS 1 LASER PRODUCT label is located on the
rear panel.

1 (E)
BDX-N1000
Table of Contents
Manual Structure
Purpose of this manual ......................................................................................... 3 (E)
Related manuals.................................................................................................... 3 (E)
Contents ................................................................................................................ 3 (E)
Trademark ............................................................................................................. 3 (E)
1. Installation
1-1. Installation Environment ........................................................................ 1-1 (E)
1-2. Power Supply ......................................................................................... 1-1 (E)
1-2-1. Power Specifications ............................................................. 1-1 (E)
1-2-2. Power Cord ............................................................................ 1-1 (E)
1-3. External Dimensions .............................................................................. 1-2 (E)
1-4. Rack Mounting ....................................................................................... 1-3 (E)
1-5. Matching Connectors and Cables........................................................... 1-6 (E)
1-6. Input and Output Signals of Connectors ................................................ 1-7 (E)
1-7. Internal Switches and Indicators ............................................................ 1-8 (E)
1-7-1. IF-694 Board ......................................................................... 1-8 (E)
1-7-2. CCM-36 Board (BDKP-N1001) ........................................... 1-9 (E)
1-7-3. CCM-36A Board (BDKP-N1002) ...................................... 1-10 (E)
1-7-4. CCM-40 Board (BDKP-N1003) ......................................... 1-10 (E)
1-7-5. CCM-40A Board (BDKP-N1004) ...................................... 1-11 (E)
2. Installation of Optional Boards
2-1. Overview of Optional Boards ................................................................ 2-1 (E)
2-2. BDKP-N1001/N1002 Installation .......................................................... 2-2 (E)
2-2-1. Installation Procedure ............................................................ 2-2 (E)
2-2-2. Confirmation After Installation ............................................. 2-3 (E)
2-3. BDKP-N1003/N1004 Installation .......................................................... 2-5 (E)
2-3-1. Installation Procedure ............................................................ 2-5 (E)
2-3-2. Confirmation After Installation ............................................. 2-6 (E)
3. Service Overview
3-1. Cleaning of Air Filter ............................................................................. 3-1 (E)
3-2. Internal Indicators on Board................................................................... 3-2 (E)
3-2-1. IF-694 Board ......................................................................... 3-2 (E)
3-2-2. CCM-36 Board (BDKP-N1001)/
CCM-36A Board (BDKP-N1002) ........................................ 3-4 (E)
3-2-3. CCM-40 Board (BDKP-N1003)/
CCM-40A Board (BDKP-N1004) ........................................ 3-5 (E)

3 (E)
BDX-N1000
Manual Structure
Purpose of this manual
This manual is the installation manual of the BDX-N1000 Network Interface Unit
and the BDKP-N1001/N1002/N1003/N1004 Network Adapter Boards.
This manual is intended for use by trained system and service engineers, and
describes information regarding installation.
Related manuals
Besides this installation manual, the following manuals are available for the BDX-
N1000.
..
..
.Operation Manual (Supplied with the BDX-N1000)
This manual explains the overview of the BDX-N1000, and the system configura-
tion examples.
..
..
.Maintenance Manual (Not supplied with the BDX-N1000)
This manual describes the information that premise the service based on parts
replacement (adjustments, board layouts, schematic diagrams, parts list, etc.).
If this manual is required, contact your local Sony Sales Office/Service Center.
Contents
The following is a summary of all the sections for understanding the contents of this
manual.
Section 1 Installation
Explains the operating environment, the connector information for peripheral
equipment connections and how to rack mounting, etc.
Section 2 Installation of Optional Boards
Explains how to install the optional boards BDKP-N1001/N1002/N1003/N1004.
Section 3 Service Overview
Explains the cleaning of the air filter and description of internal indicators.
Trademark
Trademarks and registered trademarks used in this manual are follows.
.Ethernet is a registered trademark of Xerox Corporation.

1-1 (E)
BDX-N1000
Section 1
Installation
1-1. Installation Environment
Operating temperature : 5 dC to 40 dC
Storage temperature : _20 dC to +55 dC
Operating humidity : 20 % to 90 %
(non-condensing)
Do not install the BDX-N1000 in the following locations.
.Areas where the unit will be exposed to direct sun light
or any other strong lights.
.Areas near heat sources.
.Dusty areas or areas where it is subject to vibration.
.Areas with strong electric or magnetic fields.
.Areas where is subjected to electricity noise.
.Areas where is subjected to static electricity noise.
To prevent the temperature rise inside the BDX-N1000,
pay careful attention to circulation of air in the place where
the BDX-N1000 is installed.
The rear side of the BDX-N1000 should be at least 20 cm
(8 inches) away from walls for ventilation and
maintenance.
c
Do not block the ventilation holes.
If the ventilation holes are blocked, the temperature inside
the BDX-N1000 getting rise. This may cause a fire.
1-2. Power Supply
1-2-1. Power Specifications
Power requirements : 100 to 240 V AC
50/60 Hz
Current consumption : maximum 0.5 A (at 100 V)
maximum 0.3 A (at 240 V)
A switching regulator is used for the power supply of the
BDX-N1000. The voltage within the range of 100 V to
240 V can be used without changing the supply voltage.
n
As the inrush current at turn-on is maximum 45 A (at
100 V)/maximum 90 A (at 240 V), the capacity of the AC
power must be adequate with the inrush current of maxi-
mum 45 A (at 100 V)/maximum 90 A (at 240 V).
If the capacity of the AC power is not the adequately large,
the breaker of the AC power at the supply side will operate
or the BDX-N1000 will abnormal operate.
1-2-2. Power Cord
w
.Use the specified power cord. If the power cord that is not
specified is used, it may cause a fire or an electric shock.
.Do not damage the power cord. If the power cord is
damaged, it may cause a fire or an electric shock.
n
For the customer outside of the area as shown above or in a
part of Europe, the above-mentioned power cords con not
be used.
Use the power cord that is applicable to the places in the
world.
1 2
Power cord for the customer in the U.S.A. and Canada.
1Power cord set !1-557-377-41
2Plug holder (Black) 2-990-242-01
AC inlet
For customers in European countries except the United Kingdom
1Power cord, 250 V 10 A (2.4 m) : !1-551-631-15
2Plug holder (Brown) : 3-613-640-01
1
AC inlet
2
For customers in the United Kingdom
1Power cord, 250 V 10 A (2.4 m) : !1-782-165-11
2Plug holder (Brown) : 3-613-640-01
1
AC inlet
2

1-2 (E) BDX-N1000
1-3. External Dimensions
1-3. External Dimensions
Mass : 5.1 kg (including optional board)
Unit : mm
Tx Rx ALARM
POWER
481.5
465
374
424 49 360
123.8
263.5
72.7
450 16
8.3 43.6
(Top view)
(Front view) (Right side view)
NETWORK INTERFACE UNIT BDX-N1000

1-3 (E)
BDX-N1000
1-4. Rack Mounting
The BDX-N1000 can be mounted in a 19-inch standard
rack.
n
.If the BDX-N1000 or the peripheral equipment is
mounted in a 19-inch standard rack, it is recommended
to install a ventilation fan to prevent a temperature rise in
the rack.
Make sure that all the units in the rack should be operat-
ed within the temperature range of 5 dC to 40 dC.
.Connect the enough long cables on the rear panel,
considering that the BDX-N1000 is pulled out.
.An installation manual is supplied with the RMM-30
rack mount rail. However follow the instructions in this
manual. Because the rack mounting procedures of the
BDX-N1000 are different from the procedures explained
in RMM-30 installation manual.
.Be sure to fix the rack to the floor with bolts.
This will prevent the rack from falling when the unit is
pulled out from the rack.
Required parts
.Rack mount rail (RMM-30)
Rail with bracket : 2 pcs.
Screw (B 5x8) : 4 pcs.
Screw (PWH 4x10) : 2 pcs.
Plate nut : 2 pcs.
.Screw for inner rail (B 4x8)*1: 6 pcs.
.Screw for rack mounting (RK 5x16) : 4 pcs.
(Sony part number: 7-682-378-04)
.Washer for rack mounting : 4 pcs.
(Sony part number: 2-297-913-01)
*1 : The BDX-N1000 comes with the eight screws. The two screws of them
are spare.
n
Be sure to use the RMM-30 rack mount rail.
If a rack mount rail other than the RMM-30 is used, the
BDX-N1000 may be dropped by insufficient strength of
the rack mount rail. This may cause a injury.
Procedures
1. Turn the power off.
2. Remove the four feet from the bottom of the BDX-
N1000.
3. While pressing the stopper of the rail, pull out the
inner rail.
1-4. Rack Mounting
Feet
BVTT 3x12
Feet
BVTT 3x12
Outer rail
Stopper
Inner rail

1-4 (E) BDX-N1000
1-4. Rack Mounting
Rear bracket
Front bracket
Outer rail
Inner rail
Inner rail
B 4x8
B 4x8
4. Attach the inner rails to the BDX-N1000 using the six
screws (B 4x8) supplied with the BDX-N1000.
5. Loosen the screws fastening the rear bracket to the
outer rail, and adjust the position of the rear bracket
with the rack depth.
6. Attach the front brackets to the inside of the rack
temporarily using the two screws (PWH 4x10) and the
two plate nut supplied with RMM-30.
7. Attach the rear brackets to the outside of the rack
temporarily using the four screws (B 5x8) supplied
with RMM-30.
8. While pressing the stoppers of the inner rails, slide the
inner rails fully into the outer rails.
c
Be careful not to get caught your hand and finger in the
rack mount rail when installing the unit in the rack.
Unit : mm
Plate nut
12.7
15.9
15.9
12.7
15.9
31.75
15.9
PWH 4x10
B 5x8
Rack
Stopper
Inner rail
Outer rail

1-5 (E)
BDX-N1000
9. After confirming that the BDX-N1000 can be moved
smoothly, tighten the screws secured temporarily in
the steps 6 and 7.
n
When securing the front brackets to the rack by
screws, pull out the BDX-N1000 about 20 cm
(8 inches), and fasten the screws of the front brackets
to the rack.
10. After installing the BDX-N1000 in the rack, secure the
unit to the rack by the prepared four screws (RK 5x16)
and four washers.
n
When the BDX-N1000 is mounted in a rack, the maximum
traveling distance is illustrated below.
1-4. Rack Mounting
Washers
RK 5x16
Rack
RK 5x16
Washers
43.6
21.8
581 (Maximum traveling distance)
Distance to the center of the slide rail
Height of the unit mounted in a rack
Unit : mm

1-6 (E) BDX-N1000
1-5. Matching Connectors and Cables
1-5. Matching Connectors and Cables
When connecting cables to various connectors on the rear panel at the time of installing or servicing,
connect the following connectors/cables or their equivalents.
Connector on the BDX-N1000 Matching Connector/Cable
Panel Indication Connector/Cable Sony Part No.
MPEG BIT STREAM I/O BNC 75 Z, male 1-569-370-12
DVB ASI INPUT 5C-FB cable*1_
DVB ASI OUTPUT 1
2
ALARM D-sub 9-pin, male 1-560-651-00 (Connector)
1-561-749-00 (Shell)
CONTROL
10BASE-T RJ45 modular jack*2_
RS-232C D-sub 9-pin, male 1-560-651-00 (Connector)
1-561-749-00 (Shell)
When the BDKP-N1001 is installed
ATM I/O
Tx SC connector _
Rx 62.5/125-GI multi-mode optical fiber cable _
When the BDKP-N1002 is installed
ATM I/O
Tx SC connector _
Rx 9.5/125-SI single-mode optical fiber cable _
When the BDKP-N1003/N1004 is installed
ATM I/O
Tx BNC 75 Z, male 1-569-370-12
Rx 5C-2V cable*3_
*1 : It is recommended to use the coaxial cable 5C-FB of Fujikura Americal Inc./ Fujikura Europe Ltd. (FEL) or the equivalent.
*2 : Conforms to the IEEE 802.3 Ethernet 10BASE-T standards.
*3 : It is recommended to use the coaxial cable 5C-2V of Fujikura Americal Inc./ Fujikura Europe Ltd. (FEL) or the equivalent.

1-7 (E)
BDX-N1000
1-6. Input and Output Signals of Connectors
(Illustration shows the panel layout when the BDKP-N1001 is installed)
1-6. Input and Output Signals of Connectors
AC IN
ALARM
MPEG BIT STREAM I/O ATM I/O
Tx Rx
12 10BASE-T RS-232C
~
DVB ASI
INPUT
DVB ASI
OUTPUT
CONTROL
1 2 3
51
96
1ALARM (D-sub 9-pin)
(Female)
__
__
_External view __
__
_
Pin No. Signal
1 Major alarm (normal close)
2 Major alarm (common)
3 Major alarm (normal open)
4_
5_
6 Minor alarm (normal close)
7 Minor alarm (common)
8 Minor alarm (normal open)
9_
210BASE-T (8-pin Modular jack)
__
__
_External view __
__
_
Pin No. Signal I/O
1 TXD +O
2 TXD _O
3 RXD +I
4__
5__
6 RXD _I
7__
8__
18
3RS-232C (D-sub 9-pin)
(Female)
__
__
_External view __
__
_
Pin No. Signal I/O
1__
2 RXD I
3 TXD O
4 DTR O
5 Signal GND _
6__
7 RTS O
8 CTS I
9__
51
96

1-8 (E) BDX-N1000
1-7. Internal Switches and Indicators
Suffix : -12
(Side A/Component side)
AB CD E F JHGK
1
2
3
4
5
6
S601
S600
S1600
S603 S604S602
ON
12345678
OPEN
12345678
S1100
8
0
4
C
9
A
B
D
E
F
1
2
3
5
6
7
Factory setting
( indicates the switch lever position.)
Factory setting
Factory setting
1-7. Internal Switches and Indicators
1-7-1. IF-694 Board
S600 (A-1): Mode select switch
n
After the following settings are changed, turn the power
off and on again.
S600-1 to -4: Minor alarm output conditions select switches
Sets the conditions of outputting the minor
alarm signal from the ALARM connector on
the rear panel. These switches are used to
set in which conditions of the Tx LED and
the Rx LED on the front panel, the minor
alarm shall be output. (It consists of logic
OR of the Tx LED status and the Rx LED
status.)
S600-1 S600-2 Tx LED status
OPEN OPEN When turned off or turned on in red
OPEN CLOSE When turned on in red
CLOSE OPEN When turned off
CLOSE CLOSE Not related to the Tx LED
(factory setting)
S600-3 S600-4 Rx LED status
OPEN OPEN When turned off or turned on in red
OPEN CLOSE When turned on in red
CLOSE OPEN When turned off
CLOSE CLOSE No relation with the Rx LED
(factory setting)
example : When the switches S600-1 and
S600-4 are closed while S600-2
and S600-3 are opened, the minor
alarm is output under the follow-
ing conditions.
.When the Tx LED is lit off or
the Rx LED is lit on in red
S600-5 : Maintenance mode select switch
CLOSE : Normal operation
OPEN : Maintenance mode
Factory setting : CLOSE (lower position)
S600-6 : Unassigned
Factory setting : CLOSE (lower position)
S600-7 : FLASH ROM (CH1) write-protection select
switch
CLOSE : Write-protection function OFF
OPEN : Write-protection function ON
Factory setting : CLOSE (lower position)
< Serial No. 20001 and Higher >
Suffix : -11
(Side A/Component side)
AB C DE GFH
1
2
3
4
5
6
S601
S600
S1600
S603 S604S602
S1102 S1101
S1100
S1103
8
0
4
C
9
A
B
D
E
F
1
2
3
5
6
7
ON
12345678
Factory setting
OPEN
12345678
Factory setting
Factory setting
( indicates the switch lever position.)
< Serial No. 10001 to 10843 >
n
.The number shown in parenthesis ( ) indicates address
on the board. When the address is different depending on
the machine serial numbers, address will have the
following indication to show the applicable machine
serial numbers.
.Do not change settings of the switches that are specified
as “Factory use only” and “Unassigned”.
(x-x, x-x)
S/N : 20001 and Higher S/N : 10001 to 10843

1-9 (E)
BDX-N1000
1-7. Internal Switches and Indicators
1
2
3
S1
ON
1234
AB C
Factory setting
( indicates the switch lever position.)
(Side A/Component side)
1-7-2. CCM-36 Board (BDKP-N1001)
n
.The number shown in parenthesis ( ) indicates address
on the board.
.Do not change settings of the switch that is specified as
“Factory use only”.
S1 (B-1) : Factory use only
Factory setting : S1-1 : OFF
S1-2 : OFF
S1-3 : ON
S1-4 : ON
S600-8 : FLASH ROM (CH0) write-protection select
switch
CLOSE : Write-protection function ON
OPEN : Write-protection function OFF
Factory setting : CLOSE (lower position)
S601 (A-1) : Factory use only
n
Do not press this switch in normal operation.
S602 (F-1, E-1) : Factory use only
Factory setting : All switch levers are set to ON.
S603 (F-1, E-1) : Factory use only
Factory setting : All switch levers are set to ON.
S604 (G-1, F-1) : Factory use only
Factory setting : All switch levers are set to ON.
S1100 (J-5, G-5) : Factory use only
Factory setting : All switch levers are set to ON.
1)S1101 (G-5) : Unassigned
Factory setting : 0
1)S1102 (G-5) : Factory use only
Factory setting : 0
1)S1103 (G-5) : Factory use only
Factory setting : 0
S1600 (A-1) : Reset switch
n
Do not press this switch in normal operation.
n
1) : Serial No. 10001 to 10843 only.

1-10 (E) BDX-N1000
1-7. Internal Switches and Indicators
1
2
3
S1
ON
1234
AB C
Factory setting
( indicates the switch lever position.)
(Side A/Component side) (Side A/Component side)
1
2
3
S100
ABCD
Factory setting
ON
12345678
( indicates the switch lever position.)
1-7-3. CCM-36A Board (BDKP-N1002)
n
.The number shown in parenthesis ( ) indicates address
on the board.
.Do not change settings of the switch that is specified as
“Factory use only”.
S1 (B-1) : Factory use only
Factory setting : S1-1 : OFF
S1-2 : ON
S1-3 : ON
S1-4 : ON
1-7-4. CCM-40 Board (BDKP-N1003)
n
.The number shown in parenthesis ( ) indicates address
on the board.
.Do not change settings of the switches that are specified
as “Factory use only”and “Unassigned”.
S100 (C-1): Mode select switch
S100-1 : Factory use only
Factory setting : ON
S100-2 : Factory use only
Factory setting : ON
S100-3 : Factory use only
Factory setting : OFF
S100-4 : Factory use only
Factory setting : ON
S100-5 : Transmission cable length select switch
Set the switch according to the length of the cable
connected to the ATM I/O connector on the rear
panel.
ON : When the length of the cable is 68 m or
more
OFF : When the length of the cable is less than 68 m
Factory setting : OFF

1-11 (E)
BDX-N1000
S100-6 : Transmission pulse amplitude select switch
ON : Boost
(2.7 dB higher gain than the normal value)
OFF : Normal
Factory setting : OFF
S100-7 : Transmission mute select switch
ON : To mute (not to send data)
OFF : Not to mute (to send data)
Factory setting : OFF
S100-8 : Unassigned
Factory setting : ON
1-7-5. CCM-40A Board (BDKP-N1004)
n
.The number shown in parenthesis ( ) indicates address
on the board.
.Do not change settings of the switches that are specified
as “Factory use only”and “Unassigned”.
S100 (C-1): Mode select switch
S100-1 : Factory use only
Factory setting : OFF
S100-2 : Factory use only
Factory setting : ON
S100-3 : Factory use only
Factory setting : OFF
S100-4 : Factory use only
Factory setting : ON
S100-5 : Factory use only
Factory setting : ON
S100-6 : Factory use only
Factory setting : ON
S100-7 : Transmission mute select switch
ON : To mute (not to send data)
OFF : Not to mute (to send data)
Factory setting : OFF
S100-8 : Unassigned
Factory setting : ON
1-7. Internal Switches and Indicators
1
2
3
S100
ABCD
Factory setting
ON
12345678
( indicates the switch lever position.)
(Side A/Component side)