Sony HCD-D60 User manual

SERVICE MANUAL
COMPACT DISC DECK RECEIVER
Ver 1.1 2002.11
9-960-853-12 Sony Corporation
2002K0500-1 Home Audio Company
C2002.11 Published by Sony Engineering Corporation
US Model
HCD-D60/RX70
Canadian Model
AEP Model
UK Model
HCD-RX70
E Model
HCD-GR7/GR7J
Australian Model
HCD-GR7
HCD-D60/GR7/GR7J/RX70
— Continued on next page
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HCD-D60/ GR7/GR7J/RX70 is the
tuner, deck, CD and amplifier section in
MHC-D60/ GR7/GR7J/RX70.
Model Name Using Similar Mechanism NEW
CD Mechanism Type CDM38-5BD29AL
Base Unit Name BU-5BD29AL
Optical Pick-up Name KSS-213D/Q-NP
Model Name Using Similar Mechanism HCD-H881
Tape Transport Mechanism Type TCM-220WR2
CD
Section
Tape deck
Section
SPECIFICATIONS
* Dolby noise reduction manufacrured
under license from Dolby Laboratories
Licensing corporation.
"DOLBY" and the double-D symbol a
are trademarks of Dolby Laboratories
Licensing Corporation.
CD player section
System Compactdiscanddigitalaudio
system
Laser Semiconductor laser
(λ=780nm)
Emission duration: continuous
Laser output Max. 44.6 µW*
*This output is the value mea-
sured at a distance of 200 mm
from the objective lens surface
on the Optical Pick-up Block
with 7 mm aperture.
Frequency response 2 Hz - 20 kHz (±0.5 dB)
Wavelength 780-790 nm
Signal-to-noise ratio More than 90 dB
Dynamic range More than 90 dB
CD OPTICAL DIGITAL OUT
(Square optical connector jack, rear panel)
(Except US model)
Wavelength 600 nm
Output Level –18 dBm
For the US model
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
With 8 ohm loads, both channels driven, from
70-20,000 Hz; rated 100 watts per channel
minimum RMS power, with no more than
0.9% total harmonic distortion from 250
milliwatts to rated output.
Amplifier section
Continuous RMS power output
Canadian model 100+100 watts
(8 ohms at 1 kHz, 5% THD)
AEP, German, East European, UK and CIS models
55+55 watts
(6 ohms at 1 kHz, 10% THD)
Other models 70+70 watts
(6 ohm sat 1 kHz, 10% THD)
Peak music power output (GR7/GR7J) :
1000 watts
Music power output
(AEP, German, East European, UK and CIS model):
95+95 watts
(6 ohms at 1kHz, 10% THD)
Inputs VIDEO/MD IN (phono jacks) :
voltage 250 mV,impedance 47
kilo ohms
MIX MIC (phone jack):
sensitivity 1 mV,
impedance 10 kilo ohms
Outputs VIDEO/MD OUT (phono jacks)
: voltage 250 mV impedance
1 kilo ohms
PHONES (stereo phone jack) :
accepts headphones of 8 ohms or
more.
SPEAKER:acceptsimpedanceof
8 to 16 ohms (D60/RX70)
acceptsimpedanceof6to16ohms
(GR7/GR7J)
SURROUND SPEAKER
(US and Canadian models):
accepts impedance of 16 ohms.
SUPER WOOFER (GR7/GR7J/
RX70:USandCanadianmodels):
Voltage1V,impedance1kiloohm
Photo: HCD-RX70

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MEDEL IDENTIFICATION
– BACK PANEL –
MODEL PARTS NO.
D60 : US model 4-986-844-7π
GR7 : E3 model 4-988-019-0π
GR7 : E2 model 4-988-019-1π
GR7 : MY, SP model 4-988-019-2π
GR7 : EA3, TW model/GR7J: EA3 model 4-988-019-3π
GR7 : HK model 4-988-019-4π
GR7 : AUS model 4-988-019-5π
GR7 : MX model 4-988-019-6π
GR7 : EA4, SAF, TH model 4-988-019-7π
RX70 : US model 4-986-844-0π
RX70 : CND model 4-986-844-1π
RX70 : AEP, AED, G, UK model 4-986-844-2π
RX70 : CIS, EE model 4-986-844-3π
• Abbreviation
AED : Northern European model
AUS : Australian
CND : Canadian
E2 : 120 V ACArea in E model
E3 : 240 V ACArea in E model
EA3 : Saudi Arabia
EA4 : Israeli
EE : East European
G : German
HK : Hong Kong
MX : Mexican
MY : Malaysia
SAF : South African
SP : Singapore
TH : Thailand
TW : Taiwan
PARTS No.
Tape player section
Recording system 4-track 2-channel stereo
Frequency response 60 - 13,000 Hz (±3 dB), using Sony TYPE I cassette
(DOLBY NR OFF) 60 - 14,000 Hz (±3 dB), using Sony TYPE II cassette
Wow and flutter ±0.15% W. Peak (IEC)
0.1% W.RMS (NAB)
±0.2% W.Peak (DIN)
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
East European and CIS models:
65.0 - 74.0 MHz
87.5 - 108.0 MHz
Other models 87.5 - 108,0 MHz
Antenna terminals 75 ohm unbalanced
Intermediate frequency 10.7 MHz
UKV tuner section (East European and CIS models)
Tuning range 65.0 - 74.0 MHz Polar stereo
AM tuner section
Tuning range
US and Canadian models:
530 - 1,710 kHz
(with the AM tuning interval set at 10kHz)
531 - 1,710 kHz
(with the AM tuning interval set at 9 kHz)
EA4, E2, Mexican,Australian and Thailand models:
531 - 1,602 kHz
(with the AM tuning interval set at 9 kHz)
530 - 1,710 kHz
(with the AM tuning interval set at 10 kHz)
AEP, German, East European, UK and CIS models:
MW 531 - 1,602 kHz
(with the MW tuning interval set at 9 kHz)
LW 153 -279 kHz
(with the LW tuning interval set at 3 kHz)
Other models: MW 531 - 1,602 kHz
(with the MW tuning interval set at 9 kHz)
530 - 1,710 kHz
(with the MW tuning interval set at 10 kHz)
SW 5.95 - 17.90 MHz
(with the SW tuning interval set at 5 kHz)
Intermediate frequency 450 kHz
Antenna AM loop antenna
External antenna terminal
General
Power requirements
US and Canadian models:
120 V AC, 60 Hz
Mexican model: 120 V AC, 50/60 Hz
AEP, German, East European, UK and CIS models:
220 - 230 V AC, 50/60 Hz
Australian and South African models:
220 - 240 V AC, 50/60 Hz
EA4 and Thailand model:
220 - 240 V AC, 50/60 Hz
Other models: 110 - 120 V or 220 - 240 V AC,
50/60 Hz Adjustable with voltage selector
Power consumption
US and Canadian models:
195 watts
AEP, German, East European, UK and CIS models:
115 watts
Other models: 135 watts
Dimensions (w/h/d) Approx. 280×330×366 mm
Mass Approx. 9.3 kg
Design and specifications are subject to change without notice.

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SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers.). Leak-
age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of aVOM
or battery-operatedAC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a pas-
sive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig.A)
Fig. A. Using an AC voltmeter to check AC leakage.
CAUTION
Use of controls or adjustments or performance of
procedures other than those specified herein may
result in hazardous radiation exposure.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE !
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK !OR DOTTED
LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
1.5 k Ω 0.15 µ FAC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.

– 4 –
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission, ob-
serve from more than 30 cm away from the objective lens.
TABLE OF CONTENTS
Servicing Notes ........................................................................... 4
1. GENERAL ..................................................................... 5
2. DISASSEMBLY .......................................................... 22
3. TEST MODE ............................................................... 28
4. MECHANICAL ADJUSTMENTS .......................... 30
5. ELECTRICAL ADJUSTMENTS
Deck Section...................................................................... 30
Tuner Section..................................................................... 33
CD Section......................................................................... 34
6. DIAGRAMS
6-1. Printed Wiring Board –Tuner Section– ............................. 37
6-2. Schematic Diagram –Tuner Section– ................................ 38
6-3. Printed Wiring Board –CD Section– ................................. 41
6-4. Schematic Diagram –CD Section– .................................... 43
6-5. Printed Wiring Boards –CD Motor Section–..................... 45
6-6. Schematic Diagram –CD Motor Section– ......................... 47
6-7. Printed Wiring Boards –Deck Section–............................. 49
6-8. Schematic Diagram –Deck Section– ................................. 51
6-9. Schematic Diagram –Main /Power Section– ..................... 55
6-10. Printed Wiring Boards –Main /Power Section–................. 59
6-11. Schematic Diagram –Panel Section–................................. 63
6-12. Printed Wiring Boards –Panel Section– ............................ 67
6-13. Printed Wiring Board –PowerAmp Section– .................... 71
6-14. Schematic Diagram –PowerAmp Section–....................... 72
6-15. IC Pin Function Description .............................................. 79
7. EXPLODED VIEWS .................................................. 83
8. ELECTRICAL PARTS LIST .................................... 93
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C during
repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering or
unsoldering.

– 5 –
SECTION 1
GENERAL This section is extracted
from instruction manual.

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