Sony LMT-300 User manual

MEDIA BLOCK
LMT-300
SERVICE MANUAL
1st Edition (Revised 4)

LMT-300
!警告
このマニュアルは，サービス専用です。
お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災，
人身事故につながることがあります。
危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

LMT-300 1 (P)
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type rec-
ommended by the manufacturer.
When you dispose of the battery, you must obey the
law in the relative area or country.
ATTENTION
Il y a danger d’explosion s’il y a remplacement incor-
rect de la batterie. Remplacer uniquement avec
une batterie du même type ou d’un type équivalent
recommandé par le constructeur.
Lorsque vous mettez la batterie au rebut, vous devez
respecter la législation en vigueur dans le pays ou la
région où vous vous trouvez.
VORSICHT
Explosionsgefahr bei Verwendung falscher Batterien.
Batterien nur durch den vom Hersteller empfohlenen
oder einen gleichwertigen Typ ersetzen.
Wenn Sie die Batterie entsorgen, müssen Sie die
Gesetze der jeweiligen Region und des jeweiligen
Landes befolgen.
FÖRSIKTIGHET!
Fara för explosion vid felaktigt placerat batteri.
Byt endast mot samma eller likvärdig typ av batteri,
enligt tillverkarens rekommendationer.
När du kasserar batteriet ska du följa rådande lagar
för regionen eller landet.
PAS PÅ
Fare for eksplosion, hvis batteriet ikke udskiftes
korrekt.
Udskift kun med et batteri af samme eller tilsvarende
type, som er anbefalet af fabrikanten.
Når du bortskaffer batteriet, skal du følge
lovgivningen i det pågældende område eller land.
HUOMIO
Räjähdysvaara, jos akku vaihdetaan virheellisesti.
Vaihda vain samanlaiseen tai vastaavantyyppiseen,
valmistajan suosittelemaan akkuun.
Noudata akun hävittämisessä oman maasi tai
alueesi lakeja.
FORSIKTIG
Eksplosjonsfare hvis feil type batteri settes i.
Bytt ut kun med samme type eller tilsvarende
anbefalt av produsenten.
Kasser batteriet i henhold til gjeldende avfallsregler.
注意
指定以外の電池に交換すると，破裂する危険があります。
必ず指定の電池に交換してください。
使用済みの電池は，国または地域の法令に従って
処理してください。

1 (E)
LMT-300
Table of Contents
3. Replacing the Parts and Boards
3-1. Cautions before Installation ......................................3-1 (E)
3-2. Removing the Cabinet...............................................3-2 (E)
3-2-1. Removing the Front Panel ...............................3-2 (E)
3-2-2. Removing the Top Plate Assembly..................3-3 (E)
3-3. Main Parts Location ..................................................3-4 (E)
3-4. Replacing the Main Parts ..........................................3-5 (E)
3-4-1. Switching Regulator ........................................3-5 (E)
3-4-2. DC Fan.............................................................3-6 (E)
3-4-3. Backup Battery ................................................3-9 (E)
3-4-4. HDD............................................................... 3-11 (E)
3-4-5. SSD ................................................................3-16 (E)
3-5. Replacing the Board................................................3-18 (E)
3-5-1. CN-3058 Board..............................................3-18 (E)
3-5-2. DP-455 Board ................................................3-19 (E)
3-5-3. MB-1143 Board .............................................3-21 (E)
3-5-4. PU-131 Board Assembly ...............................3-22 (E)
3-5-5. SO-DIMM Card.............................................3-24 (E)
3-5-6. SSP-27A Board/
SSP-27B Board (DEC-177 Board) ................3-26 (E)
3-5-7. CP-406 Board ................................................ 3-28 (E)
3-5-8. IO-243 Board .................................................3-29 (E)
3-5-9. IF-1036 Board................................................3-30 (E)
3-5-10. CPU Board.....................................................3-30 (E)
4. Circuit Description
4-1. Overall Configuration................................................ 4-1 (E)
4-2. MB-1143 Board......................................................... 4-1 (E)
4-3. MPU-148 Board ........................................................4-1 (E)
4-4. PU-131 Board............................................................ 4-2 (E)
4-4-1. SMS Block.......................................................4-2 (E)
4-4-2. Media Block Controller ...................................4-2 (E)
4-5. SSP-27A/SSP-27B Board ......................................... 4-3 (E)
4-6. DP-455 Board............................................................ 4-3 (E)
4-7. IF-1036 Board ...........................................................4-3 (E)
4-8. IF-1180/IF-1036A Board........................................... 4-3 (E)
4-9. CN-3058 Board .........................................................4-4 (E)
4-10. CP-406 Board............................................................4-4 (E)
4-11. IO-243 Board.............................................................4-4 (E)
4-12. Power Unit.................................................................4-4 (E)
Manual Structure
Purpose of this manual............................................................ 3 (E)
Related manuals...................................................................... 3 (E)
Trademarks.............................................................................. 3 (E)
1. Service Overview
1-1. Removal from SRX-R320.........................................1-1 (E)
1-2. Cleaning of Air Filter ................................................1-4 (E)
1-3. Lead-free Solder........................................................1-4 (E)
1-4. Switch/Indicator on the Board...................................1-5 (E)
1-4-1. Switch ..............................................................1-5 (E)
1-4-2. Indicator......................................................... 1-11 (E)
1-5. Periodical Check .....................................................1-18 (E)
1-6. About the Serial Number.........................................1-19 (E)
2. Maintenance Functions
2-1. Log Acquisition.........................................................2-1 (E)
2-1-1. Service Log Acquisition...................................2-1 (E)
2-1-2. Event Log and List........................................... 2-1 (E)
2-2. Firmware Updating ...................................................2-8 (E)
2-2-1. LMT-300 Updating ..........................................2-8 (E)
2-2-2. SMS Update................................................... 2-11 (E)
2-3. Saving of Memory Contents during Replacement of
PU-131 Board Assembly......................................... 2-12 (E)
2-3-1. Backup ...........................................................2-12 (E)
2-3-2. Restoration.....................................................2-14 (E)
2-3-3. Connection to System ....................................2-16 (E)
2-4. Reformatting of RAID ............................................2-17 (E)

2 (E) LMT-300
5. Spare Parts
5-1. Notes on Repair Parts...................................................... 5-1
5-2. Exploded Views............................................................... 5-2
5-3. Packing Materials & Supplied Accessories..................... 5-6
6. Diagrams
6-1. Overall Block Diagrams.................................................. 6-1
Overall............................................................................. 6-1
6-2. Frame Wiring................................................................... 6-2
Frame Wiring................................................................... 6-2

3 (E)
LMT-300
Manual Structure
Purpose of this manual
This manual is the Service Manual of the Media Block LMT-300.
This manual contains the service overview, maintenance functions, replacing the
parts and boards, circuit description, spare parts, block diagram, and frame wiring.
The service of this unit is basically performed by the replacement of board.
Therefore, the schematic diagram, board layout and electrical parts list are not
contained.
Related manuals
In addition to this Service Manual the following manuals are provided.
.“Operating Instructions” (Supplied for products)
This manual is necessary for application and operation of this unit.
.“Installation Manual” (Available on request)
This manual describes the information on installing this unit.
Trademarks
Trademarks and registered trademarks used in this manual are as follows.
.Windows and Internet Explorer are the registered trademarks of Microsoft Corpo-
ration in the United States and Other countries.
.Ethernet is a registered trademark of Xerox Corporation.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.

1-1 (E)
LMT-300
Section 1
Service Overview
1-1. Removal from SRX-R320
1. Unlock the lock on the panel (U7) block assembly.
2. Remove the three hooks, then remove the panel (U7) block assembly.
3. Remove the five screws and eleven hooks, then remove the panel (U6) in the direction of the arrow 1.
4. Remove the two screws (with drop-safe), then remove the two grills.
5. Remove the five screws and twelve hooks, then remove the panel (U2) block assembly in the direc-
tion of the arrow 2.
6. Remove the six screws, then remove the panel (U1B) in the direction of the arrow 3.
1
2
3
Panel (U1B)
Panel (U6)
Panel (U2)
block assembly
Grills
Panel (U7) block assembly
Lock
Hooks
Hooks
Hooks
Hooks
Hooks
Hooks
Hooks
Hooks
Screws
Screws
Screws
Screws
Hooks
Screws
(with drop-safe)
Hooks

1-2 (E) LMT-300
7. Remove the three screws, then remove the LMT duct
(B).
8. Remove the screw, then remove the LMT duct (A).
n
When attaching the LMT duct (A), route the power
cord through the notch.
9. Disconnect the power cord from this unit.
LMT duct (B)*
LMT duct (A)*
Screw*
Screw*
Screws*
*: These parts are supplied with SRX-R320.
LMT duct (A)
Power cord
Notch

1-3 (E)
LMT-300
10. Loosen the two screws (with stopper), then remove the front panel.
n
When attaching the front panel, tighten the screws (with stopper) using the screwdriver.
Tightening torque: 0.8 N.m (8.16 kgf.cm)
11. Disconnect the harness from the STATUS LIGHT connector in the front panel.
12. Disconnect the all cables connecting to this unit.
13. Remove the HDD unit. (Refer to the LMT-300 installation manual.)
14. Remove the four screws (B5 x12).
15. Pull out this unit from SRX-R320.
16. To install, reverse the removal procedure.
Harness
STATUS LIGHT
connector
LMT-300
B5 x12
B5 x12
SRX-R320 Front panel
PSW4 x35
(with stopper)
PSW4 x35
(with stopper)

1-4 (E) LMT-300
Air filter
Front panel
1-2. Cleaning of Air Filter
In this unit, an air filter is attached to the back of the front panel. If dust adheres to the filter, the air flow is
interrupted and the inside of unit gets hot, which may cause a performance problem of this unit.
It is recommended to periodically clean the air filter depending on the environment and the status of use
in the theater.
Cleaning
1. Turn off the power of this unit.
2. Remove the front panel assembly.
(Refer to step 10 in Section 1-1.)
3. Remove the filter in the direction of the arrow.
4. Vacuum the dust adhered to the filter.
5. To install, reverse the removal procedure.
1-3. Lead-free Solder
Boards requiring use of lead-free solder are printed with a lead free mark (LF) indicating the solder
contains no lead.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular
size.)
: LEAD FREE MARK
m
.Be sure to use the lead-free solder for the printed circuit board printed with the lead free mark.
.The lead-free solder melts at a temperature about 40 dC higher than the ordinary solder, therefore, it is
recommended to use the soldering iron having a temperature regulator.
.The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly
longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so
be careful.

1-5 (E)
LMT-300
ABCDEFGHJ
1
2
3
4
5
6
7
8
S1501
S1503
S2502 S1502
S4501
S2001
S4002
S3201 (Side B)
ON
OFF 12345678
ON
OFF 12345678
ON
OFF 12345678
ON
OFF 12345678
ON
OFF 1234
1-4. Switch/Indicator on the Board
1-4-1. Switch
1. PU-131 board
m
.The parts location on the board is shown in parentheses.
.Only S3201 (D-8) is located on side B.
Ref No. (Address) Name Function Remarks
S2001 (E-8) PU-131 board reset
switch
The PU-131 board and SSP-27A/27B board are reset by pressing
this switch.
n
This switch is factory use only. Do not press it in the normal operation.
S1501 (A-2) IC1602/IC4501
reconfiguration switch
Each FPGA on the PU-131 board is reconfigured by pressing the
switch.
n
This switch is factory use only. Do not press it in the normal operation.
S1503 (A-2) IC4001
reconfiguration switch
S1502 (B-1) PU-131 board
adjustment switch
Factory setting: OFF
S1502-1 to 8: Factory use only
(always OFF in the normal operation)
S2502 (B-1) PU-131 board
adjustment switch
Factory setting: OFF
S2502-1 to 8: Factory use only
(always OFF in the normal operation)
S4501 (E-3) PU-131 board
adjustment switch
Factory setting: OFF
S4501-1 to 8: Factory use only
(always OFF in the normal operation)
S4002 (F-8) PU-131 board
adjustment switch
Factory setting: OFF
S4002-1 to 8: Factory use only
(always OFF in the normal operation)
S3201 (D-8) PU-131 board AUDIO
OUTPUT1 check
switch
Factory setting: OFF
S3201-1: CH8/9 output enable
(always OFF in the normal operation)
S3201-2: CH10/11 output enable
(always OFF in the normal operation)
S3201-3: CH12/13 output enable
(always OFF in the normal operation)
S3201-4: CH14/15 output enable
(always OFF in the normal operation)

1-6 (E) LMT-300
ON
OFF 12345678
2. MPU-148 board
n
The parts location on the board is shown in parentheses.
Ref No. (Address) Name Function Remarks
S1900 (G-1) MPU-148 board
reset switch
The MPU-148 board and PU-131 board are reset by pressing this
switch.
n
This switch is factory use only. Do not press it in the normal operation.
S701 (G-1) MPU-148 board
adjustment switch
Factory setting: Only bit 1 is set to ON. Others are set to OFF.
S701-1: Factory use only (always ON in the normal operation)
S701-2 to 8: Factory use only (always OFF in the normal operation)
ABCDEFG
5
4
3
2
1
S701S1900

1-7 (E)
LMT-300
3. SSP-27A board/SSP-27B board
SSP-27A board
n
The parts location on the board is shown in parentheses.
Ref No. (Address) Name Function Remarks
S4001 (C-7) SSP-27A board
reset switch
The SSP-27A board is reset by pressing this switch.
n
This switch is factory use only. Do not press it in the normal operation.
S4002 (A-1) FPGA reconfigura-
tion switch
FPGA of the SSP-27A board is reconfigured by pressing this switch.
n
This switch is factory use only. Do not press it in the normal operation.
S3301 (E-6) SSP-27A board
adjustment switch
Factory setting: OFF
S3301-1 to 4: Factory use only (always OFF in the normal operation)
S1 (D-7) SSP-27A board
adjustment switch
Factory setting: OFF
S1-1 to 4: Factory use only (always OFF in the normal operation)
S1-5 to 8: Reserved (always OFF in the normal operation)
S1101 (H-3) SSP-27A board
adjustment switch
Factory setting: OFF
S1101-1 to 4: Factory use only (always OFF in the normal operation)
ON
OFF 1234
S1801 (C-3) SSP-27A board
adjustment switch
Factory setting: OFF
S1801-1 to 4: Factory use only (always OFF in the normal operation)
ON
OFF 1234
S43 (F-2) SSP-27A board
adjustment switch
Factory setting: OFF
S43-1 to 4: Factory use only (always OFF in the normal operation)
ON
OFF 1234
SSP-27A board
1S4002
S4001
S3301
S1
2
3
4
5
6
7
S1101S1801
S43
ABCDEFGH
SSP-27B board
1S4002
S4001
S1
2
3
4
5
6
7
S1801
S3301
ABCDEFGH
ON
OFF 1234
ON
OFF 12345678

1-8 (E) LMT-300
ON
OFF 1234
SSP-27B board
n
The parts location on the board is shown in parentheses.
Ref No. (Address) Name Function Remarks
S4001 (D-7) SSP-27B board
reset switch
The SSP-27B board is reset by pressing this switch.
n
This switch is factory use only. Do not press it in the normal operation.
S4002 (A-1) FPGA reconfigura-
tion switch
FPGA of the SSP-27B board is reconfigured by pressing this switch.
n
This switch is factory use only. Do not press it in the normal operation.
S3301 (H-3) SSP-27B board
adjustment switch
Factory setting: OFF
S3301-1 to 4: Factory use only (always OFF in the normal operation)
S1 (A-5) SSP-27B board
adjustment switch
Factory setting: OFF
S1-1 to 4: Factory use only (always OFF in the normal operation)
S1-5 to 8: Reserved (always OFF in the normal operation)
S1801 (H-5) SSP-27B board
adjustment switch
Factory setting: OFF
S1801-1 to 4: Factory use only (always OFF in the normal operation)
ON
OFF 1234
ON
OFF 12345678

1-9 (E)
LMT-300
4. DP-455 board
n
The parts location on the board is shown in parentheses.
Ref No. (Address) Name Function Remarks
S200 (A-2) DATA IN terminal IP
initialization switch
Factory setting: OFF
After the switch is set to ON and the power is turned on, the IP ad-
dress of DATA IN terminal is initialized to 192.168.1.10.
n
After the initialization of IP address is completed, return the switch to
OFF position and restart the system.
ON OFF
S201 (A-2) Emergency startup
mode switch
Factory setting: OFF
In case that the hardware update has failed and the unit cannot start,
set this switch to ON and turn on the power, then the unit can start in
the emergency mode. Perform the update again in this state.
(For more details, refer to Section 2-2-1 in Installation Manual.)
n
After the update is completed, return the switch to OFF position and
restart the system.
ON OFF
S202 (A-2) Test signal repro-
duction switch
Factory setting: OFF
After setting this switch to ON, turn on the power to start the system.
Then, the sample DCP built-in HDD is automatically reproduced.
When this switch is returned to OFF position during the reproduction
in this mode, the reproduction automatically stops.
(For more details, refer to Section 2-2-2 in Installation Manual.)
n
Before turning off the power of this unit, set the switch to OFF to stop
the reproduction.
ON OFF
S203 (A-3) WP selector switch Factory setting: ON
The setting can be checked on the Menu-Status-MediaBlock screen of
PJT after it is set with the White Point selector switch.
ON: DCDM
OFF: Virtual White
ON OFF
S102 (C-3) DP-455 board
adjustment switch
n
This switch is factory use only. Do not press it in the normal operation.
S103 (C-2) DP-455 board
adjustment switch
n
This switch is factory use only. Do not press it in the normal operation.
S104 (C-3) DP-455 board
adjustment switch
n
This switch is factory use only. Do not press it in the normal operation.
S105 (C-3) DP-455 board
adjustment switch
n
This switch is factory use only. Do not press it in the normal operation.
S106 (D-3) DP-455 board
adjustment switch
n
This switch is factory use only. Do not press it in the normal operation.
A
1
2
3
BCD
S200
S201
S202
S203
S103
S104S102 S106
S105

1-10 (E) LMT-300
5. CP-406 board
n
The address on the board is indicated in parenthesis.
Ref No. (Address) Name Function Remarks
S101 (C-2) CP-406 board reset
switch
The CP-406 board is reset by pressing this switch.
n
This switch is factory use only. Do not press it in the normal operation.
S102 (C-2) CP-406 board
adjustment switch
Factory setting: OFF
S102-1: SMS stop switch
Set this switch before installation.
ON: SMS stop
OFF: Normal operation
S102-2 to 8: Factory use only (always OFF in the normal operation)
6. IO-243 board
n
The address on the board is indicated in parenthesis.
Ref No. (Address) Name Function Remarks
S101 (C-2) IO-243 board reset
switch
The IO-243 board is reset by pressing this switch.
n
This switch is factory use only. Do not press it in the normal operation.
S102 (C-2) IO-243 board
adjustment switch
Factory setting: OFF
S102-1 to 8: Factory use only (always OFF in the normal operation)
A
1
2
3
BCDE
S102
S101
ON
OFF 12345678
A
1
2
3
BCDE
S102
S101
ON
OFF 12345678

1-11 (E)
LMT-300
1-4-2. Indicator
1. PU-131 board
n
The parts location on the board is shown in parentheses.
Ref No. (Address) Color Name Function
D2304 (C-2) Red PU-131 POWER indicator This indicator is lit when the DC-DC converter is in the
abnormal state.
D4002 (A-5) Green PU-131 IFPLD startup status This indicator is lit when IFPLD is activated.
D4001 (A-5) Green PU-131 FPGA startup status This indicator is lit when FPGA is activated.
D1528 (A-3) Blue IC1501 POWER indicator Factory use only
D1601 (A-3) to D1603 (A-3) Blue PU-131 IC1601 indicator Factory use only
D1503 (A-3) to D1521 (A-3) Red PU-131 POWER indicator This indicator is lit when the power supply voltage of
each block is in the abnormal state.
D1524 (A-3), D1525 (A-3) Red PU-131 IC1503 indicator Factory use only
D3001 (B-7) to D3006 (B-7) Blue PU-131 1000BASE-T indicator Factory use only
D3501 (C-6) to D3506 (C-6) Blue PU-131 internal 1000BASE-T indicator Factory use only
D411 (D-8) to D414 (D-8) Blue SMS internal 1000BASE-T indicator Factory use only
D201 (B-6) to D204 (B-6) Blue PU-131 IC205 indicator Factory use only
D301 (C-6) to D304 (C-6) Blue PU-131 IC305 indicator Factory use only
D4501 (E-8) to D4504 (E-8) Green PU-131 IC4501 indicator Factory use only
D4509 (F-8) Green PU-131 IC4501 startup indicator Factory use only
D4505 (E-8) to D4508 (E-8) Blue PU-131 indicator Factory use only
D101 (F-8) Blue SMS HDD access indicator Factory use only
D7001 (H-3) to D7004 (H-3) Blue PU-131 HDD access indicator This indicator is lit during the HDD access.
D7501 (H-2) to D7504 (H-2) Blue PU-131 HDD access indicator This indicator is lit during the HDD access.
D7005 (H-3) Green PU-131 SATA status indicator This indicator blinks during the operation of IC7001.
D7505 (H-2) Green PU-131 SATA status indicator This indicator blinks during the operation of IC7501.
D7006 (H-3) to D7009 (H-3) Red PU-131 SATA ERROR indicator This indicator is lit during the physical link error of SATA.
D7506 (H-2) to D7509 (H-2) Red PU-131 SATA ERROR indicator This indicator is lit during the physical link error of SATA.
n
The LED for HDD that is not connected is always lit.
D1601-D1603
D1528
D1503-D1521
D1524, D1525
D2304
D201-D204
D411-D414
D301-D304
D4002
D4001
D4501-D4504
D4509
D4505-
D4508
D101
D3001-D3006
D3501-D3506
D7501-D7504
D7505
D7506-D7509
D7001-D7004
D7005
D7006-D7009
ABCDEFGHJ
1
2
3
4
5
6
7
8

1-12 (E) LMT-300
2. MPU-148 board
n
The parts location on the board is shown in parentheses.
Ref No. (Address) Color Name Function
D701 (F-1) Green MPU-148 indicator Factory use only
D702 (F-1) Green MPU-148 indicator Factory use only
D703 (F-1) Green MPU-148 indicator Factory use only
D704 (F-1) Green MPU-148 indicator Factory use only
D705 (F-1) Green MPU-148 indicator Factory use only
D706 (F-1) Green MPU-148 indicator Factory use only
D707 (F-1) Green MPU-148 indicator Factory use only
D708 (F-1) Green MPU-148 indicator Factory use only
D701-D708
ABCDEFG
5
4
3
2
1