Sony Bravia XR-55A80J Operation instructions

Dismantling Information forUse
by ProfessionalRecyclers
9-888-795-42
OLED TV
Sony EMCS (M) Sdn. Bhd., SHES-M
© 2021.04
ORIGINAL MANUAL ISSUE DATE: 2021.04
Conditions of Use:
(1) Please use this information only for the purpose of performing repair and recycling Sony products. Using this information
for any purpose other than the purpose described foregoing is forbidden.
(2) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part
without the prior written permission of the author.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-
date before using it.
Model:
XR-55A80J XR-65A80J
XR
-77A80J
XR-55A83J XR-65A83J
XR
-77A83J
XR-55A84J XR-65A84J
XR
-77A84J

MODEL LISTS
Remote
Model Remote Destination
XR
-55A80J RMF-TX520E CEI , UKA, CEP
XR
-55A83J RMF-TX520E CEI
XR
-55A84J RMF-TX520E CEI , UKA
XR
-65A80J RMF-TX520E CEI , UKA, CEP
XR
-65A83J RMF-TX520E CEI
XR
-65A84J RMF-TX520E CEI , UKA
XR
-77A80J RMF-TX520E CEI , UKA, CEP
XR
-77A83J RMF-TX520E CEI
XR
-77A84J RMF-TX520E CEI , UKA

1 LIST OF ITEMS TO BRING
1. Screwdriver (e.g. #2 Phillips Screwdriver)
2. Multimeter
3. ESD Wrist Straps
4. Metal Washer (Flat) or Coin (for remove Rear Cover)
5. Ruler (for remove Rear Cover)
6. Service Manual (Unique) (for remove & replace details)
2 OPTIONAL EQUIPMENT
1. Screwdriver (e.g. #0 Phillips Screwdriver)
2. Parts Tray for loose screws and small items
2. Flashlight
3. Service Manual (Common) (for t/shooting information)
For Surface Mounted Parts/Connectors:
Hot-Air Type soldering Iron is needed.
Thickness: approx. 1.5mm
Diameter: 20~25mm
(wrap in tape (L=50mm))
Plastic or Metal Ruler
(In case of Metal ruler, wrap in tape
(L=50mm) for prevent scratches)
TOOLS & EQUIPMENT
3

DISSASSEMBLY AND REMOVAL CAUTION 55”
4

5
(*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when
ordering these components.
Picture provided in this section might have slight difference from the actual sets.
The reference number beside the part indicates the disassembly sequence.
Remove screws before disassembly. Unplug connectors before disassembly
• Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.
•and shaded parts are critical for safety. Replace only with part number specified.
•Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced
1-4 EXPLODED VIEW
AND PART LIST
1
3
6
13
5
12
14 7
8
16
10
4
9
11
19
Stand
27 28
*Only on limited region / country / TV model
2
20
3
17
18
22 23
25
4-745-336-01 SLIDE, CLAMP(MINI) 2-650-770-21 SLIDE, CLAMP
15
21
24 5-009-031-02 CLAMPER,CABLE
S(BNN)
26
XR-55A8*J

6
2
1
5
4
3
REF. NO PART NO. DESCRIPTION REMARKS
11-010-633-11 FLEXIBLE FLAT CABLE 41P CN6801(B)-CN7(TCON)(1)
21-010-635-11 FLEXIBLE FLAT CABLE 51P CN6800(B)-CN5(TCON)(1)
31-010-577-11 CONNECTOR ASSY 20P CN6401(PSU)-CN1700(B)(1)
41-010-578-11 CONNECTOR ASSY 6P CN6613(B)-SP(1)
51-010-579-11 CONNECTOR ASSY 28P CN6601(PSU)-CN8(TCON)-
CN6(TCON)(1)
61-010-629-11 FLEXIBLE FLAT CABLE 20P CN3803(B)-BT(1)
71-010-631-11 FLEXIBLE FLAT CABLE 25P CN1200(B)-CN102(H)(1)
7
6
HARNESS/CABLES 55”

REF. NO PART NO. DESCRIPTION REMARKS
14 A-5026-262-A COMPL SVC BM5S21_AT_EUUK Printed Circuit Board, incl. capacitors
14 A-5026-263-A COMPL SVC BM5S21_AT_EUUK_DERI Printed Circuit Board, incl. capacitors
19 1-010-549-11 G11B - STATIC CONVERTER(TV) Internal Power Supply
26 A-5026-952-A P-MOD (YDBO055UNG01)(SVC) OLED
1-912-832-11 POWER-SUPPLY CORD SET(EU) CEI, CEP Cable
1-002-007-11 C17 AC CORD SET(SWISS) CEI, CEP
1-001-115-12 POWER-SUPPLY CORD SET(UK) UKA
7
PART LIST 55”

DISSASSEMBLY AND REMOVAL CAUTION 65”
8

9
(*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when
ordering these components.
Picture provided in this section might have slight difference from the actual sets.
The reference number beside the part indicates the disassembly sequence.
Remove screws before disassembly. Unplug connectors before disassembly
• Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.
•and shaded parts are critical for safety. Replace only with part number specified.
•Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced
2-4 EXPLODED VIEW
AND PART LIST
1
3
613
5
12
14
7
8
16
10
4
9
11
19
Stand
28 29
*Only on limited region / country / TV model
2
20
3
17
18
23 24
26
27
4-745-336-01 SLIDE, CLAMP(MINI) 2-650-770-21 SLIDE, CLAMP
15
5-009-031-02 CLAMPER,CABLE
S(BNN)
25
22
21
XR-65A8*J

10
2
1
5
4
3
REF. NO PART NO. DESCRIPTION REMARKS
11-010-633-11 FLEXIBLE FLAT CABLE 41P CN6801(B)-CN7(TCON)(1)
21-010-635-11 FLEXIBLE FLAT CABLE 51P CN6800(B)-CN5(TCON)(1)
31-010-577-11 CONNECTOR ASSY 20P CN6401(PSU)-CN1700(B)(1)
41-010-578-11 CONNECTOR ASSY 6P CN6613(B)-SP(1)
51-010-579-11 CONNECTOR ASSY 28P CN6601(PSU)-CN8(TCON)-
CN6(TCON)(1)
61-010-629-11 FLEXIBLE FLAT CABLE 20P CN3803(B)-BT(1)
71-010-631-11 FLEXIBLE FLAT CABLE 25P CN1200(B)-CN102(H)(1)
7
6
HARNESS /CABLES 65”

REF. NO PART NO. DESCRIPTION REMARKS
14 A-5026-262-A COMPL SVC BM5S21_AT_EUUK Printed Circuit Board, incl. capacitors
14 A-5026-263-A COMPL SVC BM5S21_AT_EUUK_DERI Printed Circuit Board, incl. capacitors
20 1-010-550-11 G11 - STATIC CONVERTER(TV) Internal Power Supply
27 A-5026-953-A P-MOD (YDBO065UNG01)(SVC) OLED
1-912-832-11 POWER-SUPPLY CORD SET(EU) CEI, CEP Cable
1-002-007-11 C17 AC CORD SET(SWISS) CEI, CEP
1-001-115-12 POWER-SUPPLY CORD SET(UK) UKA
11
PART LIST 65”

DISSASSEMBLY AND REMOVAL CAUTION 77”
12

13
(*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when
ordering these components.
Picture provided in this section might have slight difference from the actual sets.
The reference number beside the part indicates the disassembly sequence.
Remove screws before disassembly. Unplug connectors before disassembly
• Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.
•and shaded parts are critical for safety. Replace only with part number specified.
•Parts contain confidential information. Strictly follow the instruction whenever the components are repaired and/or replaced
3-4 EXPLODED VIEW
AND PART LIST
1
3
6
13
5
12
14
7
8
20
10
4
9
11
18
Stand
31 32
*Only on limited region / country / TV model
2
27
3
21
22
28
29
30
25
265077021 SLIDE, CLAMP (5pcs)
16
19
26
15
17
23
24
24
XR-77A8*J

14
2
1
5
4
3
REF. NO PART NO. DESCRIPTION REMARKS
11-010-642-11 FLEXIBLE FLAT CABLE 41P CN6801(B)-CN7(TCON)(1)
21-010-644-11 FLEXIBLE FLAT CABLE 51P CN6800(B)-CN5(TCON)(1)
31-010-580-11 CONNECTOR ASSY 20P CN6401(PSU)-CN1700(B)(1)
41-010-581-11 CONNECTOR ASSY 8P CN6612(B)-SP(1)
51-010-582-11 CONNECTOR ASSY 30P CN6601(PSU)-CN8(TCON)-CN6(TCON)-
CN14(TCON)(1)
61-010-637-11 FLEXIBLE FLAT CABLE 20P CN3803(B)-BT(1)
71-010-639-11 FLEXIBLE FLAT CABLE 25P CN1200(B)-CN102(H)(1)
7
6
HARNESS/CABLES 77”

REF. NO PART NO. DESCRIPTION REMARKS
18 A-5026-285-A COMPL SVC BM5S21_AT77_EUUK Printed Circuit Board, incl. capacitors
18 A-5026-286-A COMPL SVC BM5S21_AT77_EUUK_DER Printed Circuit Board, incl. capacitors
25 1-010-551-11 G12 - STATIC CONVERTER(TV) Internal Power Supply
30 1-011-883-11 OLED PANEL(L77APA1) OLED
1-912-832-11 POWER-SUPPLY CORD SET(EU) CEI, CEP Cable
1-002-007-11 C17 AC CORD SET(SWISS) CEI, CEP
1-001-115-12 POWER-SUPPLY CORD SET(UK) UKA
15
PART LIST 77”

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© 2021.04