Soosan SB Series User manual

SOOSAN HYDRAULIC BREAKER
O
OP PE ER RA AT TI IO ON N M MA AN NU UA AL L
&
& P PA AR RT TS S L LI IS ST T
SOOSAN
S
S
SB
B
B
S
SE ER RI IE ES S
C61255A

2
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd

3
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
S
SO OO OS SA AN N H HY YD DR RA AU UL LI IC C B BR RE EA AK KE ER R
O
OP PE ER RA AT TI IO ON N M MA AN NU UA AL L
Model
Serial Number
Year of Construction
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERIVICE OF THIS HYDRAULIC BREAKER.
REPAIRS AND / OR SERVICE TO THIS HYDRAULIC BREAKER MUST ONLY BE DONE
BY AN AUTHORIZED AND CERTIFIED DEALER.
DANGER

4
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
EC Declaration of Incorporation
according to EC Machinery Directive 2006/42/EC
We herewith declare, Soosan Heavy Ind. Co., Ltd.
of
109-2, Songsan-Ri, Yanggam-Myeon,
Hwaseong-Si, Kyunggi-Do,
Korea
that the following machine complies with the appropriate basic safety and health requirements of the
EC Directive(2006/42/EC) based on its design and type, as brought into circulation by us. In case
of alteration of the machine, not agreed upon by us, this declaration will lose its validity.
The machinery is incomplete and must not be put into service until the machinery into which it is to
be incorporated has been declared in conformity with the provisions of the Directive.
Technical documentation for the machinery is maked by :
Place : Soosan Heavy Ind. Co., Ltd
109-2, Songsan-Ri, Yanggam-Myeon, Hwaseong-Si, Kyunggi-Do, Korea
Position : Manager, R&D team
Name : Lee, Young-dong
The technical documentation for the machinery is available from :
Name : SOOSAN HEAVY INDUSTRIES CO., LTD EUROPE
Adress : Ohmweg 18,3208 ke, Spijkenisse, Netherlands
Machine Description : Construction Machinery (not appendix Ⅳ)
(Hydraulic Breaker)
Machine Type :
Serial Number :
Applicable EC Directive : EC Machinery Directive ( 2006/42/EC )
Applicable Harmonized
Standards : EN ISO 12100-1:2003 EN ISO 12100-2:2003
EN 982/A1:2008 EN ISO 14121-1:2007
CEN/TS 13778:2004
Applicable National Technical Standards And Specifications :
Weight(kg) :
Length(mm) :
Oil flow(ℓ/min) :
Operation Pressure(kg/㎠):
Blows(bpm) :

5
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
Date/ Authorized Signature :
Title of Signatory :

6
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
● Flying debris form the hydraulic breaker or other material may cause serious or fatal
injury to the operator. Personal protection equipment must be used.
● Flying debris hydraulic breaker or other materials may cause serious or fatal injury to
bystanders. Never operate the grab when bystanders are in the working area.
● On machines/carriers, the hydraulic breaker can enter the operator's compartment
under specific hydraulic breaker position. Make sure that suitable impact shields are
used when operating the hydraulic breaker with this type of equipment.
● Do not operate the breaker unless all safety decals described in this manual are in
place. The decals must be inspected periodically to ensure that all wording is legible.
The decals must be replaced if illegible. Replacement decals can be obtained from
your authorized Soosan Distributor.
● The hydraulic breaker will become very hot during operation. Allow time for hydraulic
breaker to cool down before touching hydraulic breaker parts.
If this machine is transferred, be sure to attach this manual to the machine.
For safety, common items are described “SAFETY PRECATUIONS”, and others are
mentioned in the succeeding pages.
DO NOT OPERATE THE HYDRAULIC BREAKER UNLESS THE FOLLOWING SAFETY
INSTRUCTIONS HAVE BEEN THOROUGHLY READ AND UNDERSTOOD!
READ THIS MANUAL BEFORE INSTALLING, OPERATING OR MAINTAINING THIS EQUIPMENT.
THE MANUAL IS WRITING IN KOREAN BASICALLY AND LATER IT WILL BE TRANSLATED INTO
ENGLISH.
ANY OTHER LANGUAGE WILL BE SERVICED ON REQUEST.
DANGER

7
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
We appreciate your purchasing a Soosan Hydraulic Breaker.
The Hydraulic Breaker, designed and built to provide durable operation under any
working conditions, has been developed by Soosan's excellent engineering techniques
with accumulated experiences for many years. Without proper handling, regular inspection
and maintenance, however, the machine fails to display its full capacity, resulting in various
troubles of machine parts.
This publication should be carefully read prior to installation and operation in order to
prevent any mishandling of hydraulic breaker.
We guarantee that a faithful compliance of the instruction will contribute to the best
operation condition.
Customers are, therefore, required to keep in mind that the company is not responsible
for troubles caused by not following our guidelines or not using genuine parts.
Soosan Heavy Industries Co., Ltd.

8
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd

9
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
OPERATION MANUAL
1. Safety Precautions
1.1 Safety precautions
9
1.2 Sticker list and place on the breaker
11
2. Standard Specification
18
3. External Dimensions
3.1 Side Type
20
3.2 Backhoe Type
24
3.3 Top Type
3.3.1 Standard Top Type (Direct mounting)
26
3.3.2 Standard Top Type (Cap mounting)
28
3.3.3 TS-P Type
32
3.4 Cover Plate
34
4. Preparation for Installation and Operation
4.1 Checking before installation instructions
36
4.2 Installation and Removal
37
4.3 Hydraulic Pipe lines for Exclusive use
40
5. Precautions for safe operation
41
6. Maintenance
47
7. Wear Tolerance
53
8. Inspection and Charging N2Gas at Back head
57
9. Inspection and Charging N2Gas in Accumulator
59
10. Trouble Shooting
62
11. Hydraulic Oil
63
12. The Auto Lubrication Kit(Option)
65
13. Underwater Operation of the Breaker(Option)
68
PARTS LIST

10
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
1. Safety Precautions.
1.1 Safety Precautions
This manual contains safety, operation, and routine maintenance instructions. It doesn't contain service
disassembly and service assembly instructions. If needed, complete service disassembly and service
assembly instructions are contained in manual which can be ordered from your Soosan Hydraulic Breaker
authorized and certified dealer.
Please read the following warning.
Serious injury or death could result from the improper repair or service of
this breaker. Repairs or service to this breaker must only be done by an
authorized and certified dealer.
Most of the accidents are caused by disregarding the basic rules of operation inspection or repair, or by
neglecting the inspection before operation. Many accidents can often be avoided by recognizing potentially
hazardous situations before an accident occurs. Before operating, inspecting or repairing this machine, be
sure to read and fully understand the preventive methods and warnings described on the machine or in this
manual. If not, never operate, inspect or repair this machine
Safety labels and messages are classified as follows so that the users can understand the warnings on the
machine or in this manual.
The safety messages including the preventive measures to avoid danger.
For safety, common items are described in “SAFETY PRECAUTIONS", and others are mentioned in the
succeeding pages.
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
This signal word is to be limited to the most extreme situations
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury,
It may also be used to alert against unsafe practices.
Signs used to indicate a statement of company policy directly or indirectly
related to the safety of personal or protection of property.
DANGER
WARNING
CAUTION
DANGER

11
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
Soosan cannot anticipate every possible circumstance that might involve a potential hazard on operation,
inspection or repair. Therefore the warnings in this manual are not all inclusive. If an operation, inspection or
repair not described in this manual is used, you must take measures for safety by yourself.
Observe the cautions and take a preventive measure for safety
The Soosan Hydraulic Breaker will provide safe and dependable service if operated in accordance with the
instructions given in this manual. Read and understand this manual, any decals and tags attached to the
breaker before operation. Failure to do so could result in personal injury or equipment damage
■Operate the breaker in accordance with all laws and regulations which affect you, your equipment, and the
worksite.
■Do not operate the breaker until you have read this manual and thoroughly understood all safety, operation
and maintenance instructions.
■Do not operate the breaker until you have read the carrier equipment manual and thoroughly understood
backhoe or excavator or similar equipment used to operate the breaker. The word "carrier", as used in this
manual, means a backhoe or excavator or similar equipment used to operate the breaker.
■Ensure that all maintenance procedures recommended in this manual are completed before using the
equipment.
■The operator must not operate the breaker or carrier if any people are within the area where they may be
injured by flying debris or movement of the equipment.
■Know the limits of your equipment.
■ Before starting a work, Check the prohibitions, cautions and working processes in a working site with the
field overseer, Observe all of them strictly.
■ Wear such protective tools as a helmet, safety shoes, etc. to perform a work.
Make use of the protective glasses, earplugs, gloves and other protective tools if necessary.
■Establish a training program for all operators to ensure safe operation. Do not operate the breaker unless
thoroughly trained or under the supervision of an instructor. Become familiar with the carrier controls before
operating carrier and breaker. While learning operate the breaker and carrier, do so at a slow pace. If
necessary, set the carrier to the slow position.
■ Make sure all controls(levers and pedals) are in the neutral position before starting the carrier.
■ Before leaving the carrier, always lower the boom and insure the carrier is stable. Never leave the machine
with the engine running. Always engage the parking brake.
■ Stop the engine before attempting to make any repairs, adjustments or servicing to either the carrier or the
breaker.
■ Do not operate the breaker at oil temperature above 175℉/80℃. Operation at higher temperature can
damage the internal components of the breaker and carrier and will result in reduced breaker performance.
■ Do not operate a damaged, leaking, improperly adjusted, or incompletely assembled breaker.
■Do not modify this breaker in any manner.
■ Use only breaker parts manufactured by Soosan. Usage of breaker rod produced by another manufacturer
DANGER

12
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
may damage the breaker and will void the warranty.
■ To avoid personal injury or equipment damage, all breaker repair, maintenance and service must only be
performed by authorized and properly trained personnel.
■ If you do not understand how to operate safely your breaker, contact an authorized Soosan Dealer for
assistance.
■ Keep this manual with the breaker.
■ Do not operate this equipment if you are taking medication which may affect your mental judgement or
physical performance.
■ Do not operate this equipment if you are under the influence of drug or alcohol.
■ Remove breaker form carrier during transportation.
1.2 Sticker list & Placed on the Breaker
■ Warning sticker (C03 192)
1) Use hearing protection 2) Use eye protection
3) Use breathing protection 4) Use the manual before use
■Greasing Sticker (SOOSAN D83 168)
1. Use the recommended grease.
2. Grease whenever the Rod looks dry.
3. Failure to comply with these instructions, can result in damage to Rod
and rod bushes and will void the warranty.
■Specification Plate(For Example SB130)

13
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd

14
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
■SB10 II~SB50
NO.
MODEL
1
2
3
4
5
6
7
8
9
Spec
Plate
AEM
Model
TUV
Danger
Warning
Distance
Back
Head
Greasing
SB10II
E83 176
D83 164
E83 175
E73 190
F03 125
C03 363
E73 185
E83 144
C01 167
SB20II
F03 186
↑
F03 185
↑
↑
↑
↑
C02 135
↑
SB30II
E73 215
↑
E73 214
↑
U83 243
↑
↑
E83 144
↑
SB35II
F83 182
↑
F83 183
↑
F03 125
↑
↑
↑
↑
SB40II
C03 392
↑
C03 391
↑
↑
↑
↑
↑
↑
SB43II
F93 187
↑
F93 186
D83 174
U83 243
H81 220
↑
↑
↑
SB45
D43 289
↑
D43 220
↑
↑
↑
↑
↑
↑
SB50
C13 328
↑
C03 116
↑
↑
↑
D83 239
C02 135
↑
LEFT RIGHT
MAIN BODY
2
58
3
4
1
9
3
7
6

15
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
■SB60~SB151 TR-P
NO.
MODEL
1
2
3
4
5
6
7
8
9
10
11
12
Spec
Plate
AEM
Model
Soosan
TUV
Danger
Warning
Distance
Back
Head
Greasing
Acc`(A)
Acc`(B)
SB60
C23492
D83164
C23296
D43226
D83174
D83167
D83166
E73185
C02135
C01167
-
-
SB70
L03237
↑
L03159
C33295
↑
↑
↑
↑
↑
↑
-
-
SB81
C33746
↑
C33508
↑
↑
↑
↑
↑
↑
↑
-
-
SB100
E93279
↑
E93172
C33507
↑
↑
↑
D83239
↑
↑
C62212
C62213
SB121
C63465
↑
C63466
↑
↑
↑
↑
↑
↑
↑
↑
↑
SB130
D83368
↑
D83173
↑
↑
↑
↑
↑
↑
↑
↑
↑
SB140
L23205
↑
L23134
↑
↑
↑
↑
↑
↑
↑
↑
↑
SB151
C73426
↑
C73233
D83172
↑
↑
↑
↑
↑
↑
↑
↑
9
LEFT MAIN BODY RIGHT
12 11
10
6
8
4
3
2
15
3
7
4

16
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd

17
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
■SB50~SB151 TR-F
NO.
MODEL
1
2
3
4
5
6
7
8
9
10
11
12
Spec
Plate
AEM
Model
Soosan
TUV
Danger
Warning
Distance
Back
Head
Greasing
Acc`(A)
Acc`(B)
SB50
C13047
D83164
C13264
D43226
D83174
D83167
D83166
E73185
C02135
C01167
-
-
SB60
C23537
↑
C23296
↑
↑
↑
↑
↑
↑
↑
-
-
SB70
L03267
↑
L03148
↑
↑
↑
↑
↑
↑
↑
-
-
SB81
C33837
↑
C33508
↑
↑
↑
↑
↑
↑
↑
-
-
SB81A
C33836
↑
↑
↑
↑
↑
↑
↑
↑
↑
C62212
C62213
SB100
E93373
↑
E93172
C13263
↑
↑
↑
D83239
↑
↑
↑
↑
SB121
C63527
↑
C63466
C33507
↑
↑
↑
↑
↑
↑
↑
↑
SB130
D83404
↑
D83173
↑
↑
↑
↑
↑
↑
↑
↑
↑
SB140
L23237
↑
L23206
↑
↑
↑
↑
↑
↑
↑
↑
↑
SB151
C73459
↑
C73233
D83172
↑
↑
↑
↑
↑
↑
↑
↑

18
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
LEFT MAIN BODY RIGHT
67
8
4312 11
10
9
10
2
5
1
3
4

19
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
■SB10TS-P~SB151TS-P
NO.
MODEL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Soosan
Sticker
Model
Sticker
Silenced
Sticker
TUV
Sticker
CE
Sticker
Name
Plate
AEM
Sticker
Danger
Sticker
Logo
Sticker
Warning
Sticker
Greasing
Sticker
Back
Head
Sticker
Auto
Greasing
Sticker
Acc'
Sticker
(A)
Acc'
Sticker
(B)
Distance
Sticker
Noise
Sticker
Lifting
Sticker
SB10IITS-P
E73161
E83172
C03300
D83174
D83163
E83173
D83164
C03296
C03301
D83166
D83168
E83144
-
-
-
E73185
E83163
C23344
SB20IITS-P
↑
F03181
↑
↑
↑
F03182
↑
↑
↑
↑
↑
↑
-
-
-
↑
F03126
↑
SB30IITS-P
↑
E73210
↑
↑
↑
E73211
↑
↑
↑
↑
↑
↑
-
-
-
↑
E73184
↑
SB35IITS-P
↑
F83179
↑
↑
↑
F83180
↑
↑
↑
↑
↑
↑
-
-
-
D83239
F83149
↑
SB40IITS-P
C03298
C03387
↑
↑
↑
C03388
↑
↑
↑
↑
↑
C02135
-
-
-
↑
C03323
↑
SB43IITS-P
↑
F93184
↑
↑
↑
F93185
↑
↑
↑
↑
↑
E83144
-
-
-
↑
F93153
↑
SB45TS-P
D43226
D43227
D83169
↑
↑
D43213
↑
↑
C33509
↑
↑
C02135
D83170
-
-
↑
D43287
↑
SB50TS-P
C13263
C13264
↑
↑
↑
C13262
↑
↑
↑
↑
↑
↑
↑
-
-
↑
C13317
↑
SB60TS-P
D43226
C23296
↑
↑
↑
C23294
↑
C02216
↑
↑
↑
↑
↑
-
-
↑
C23343
↑
SB70TS-P
↑
L03159
↑
↑
↑
L03147
↑
D83167
↑
↑
↑
↑
↑
-
-
↑
L03149
↑
SB81TS-P
C23295
C33508
↑
↑
↑
C33505
↑
↑
↑
↑
↑
↑
↑
-
↑
C33598
↑
SB81ATS-P
↑
↑
↑
↑
↑
C33510
↑
↑
↑
↑
↑
↑
↑
C62212
C62213
↑
↑
↑
SB100TS-P
C23295
E93138
↑
↑
↑
E93136
↑
↑
C73234
↑
↑
↑
↑
↑
↑
↑
D83232
↑
SB121TS-P
C33507
C63307
↑
↑
↑
C63304
↑
↑
↑
↑
↑
↑
↑
↑
↑
↑
↑
↑
SB130TS-P
E93137
D83173
↑
↑
↑
D83165
↑
↑
↑
↑
↑
↑
↑
↑
↑
↑
↑
↑
SB140TS-P
C33507
C23134
↑
↑
↑
L23 133
↑
↑
↑
↑
↑
↑
-
↑
↑
↑
L23138
↑
SB151TS-P
C73232
C73233
↑
↑
↑
C73231
↑
↑
↑
↑
↑
↑
↑
↑
↑
↑
C73292
↑

20
Soosan Hydraulic Breaker
Soosan Heavy Industries Co.,Ltd
16
10
13
18
11
1
2
SOOSAN
8
17
97
6
3
4
512
2
1
3
15 14