SORG Boogie Drive Service manual

Service Record
1
Boogie
Drive
Service Record

Boogie Drive
2
IMPRINT
SORG Rollstuhltechnik GmbH+Co.KG
Benzstraße 3-5
D-68794 Oberhausen-Rheinhausen
Germany
Tel. [phone]
Fax [phone]
E-mail [e-mail]
Web www.sorgrollstuhltechnik.de
REVISION STATUS
Revision: 2018-09-25
TECHNICAL STATUS
Technical changes and misprints reserved. The pictures in
this user manual can – depending on the individual equip-
ment – differ from the actual equipment components. How-
ever, a corresponding conduction is possible.
REHAKIND
We are a member of rehaKIND e.V.
International association
child and adolescent rehabilitation
COPYRIGHT
© by SORG Rollstuhltechnik GmbH + Co. KG Benzstraße
3-5, 68794 Oberhausen-Rheinhausen.
All texts and pictures in this user manual underlie the
international copyright protection and are not allowed to be
published without our consent – not even in excerpts!
CERTIFICATION
Our Quality Management System is certi ied according
to the ISO 9001:2015 under the certi icate no. 12 100
20070 TMS.

Service Record
3
TABLE OF CONTENT
IMPRINT 2
REVISION STATUS 2
TECHNICAL STATUS 2
REHAKIND 2
COPYRIGHT 2
CERTIFICATION 2
OVERVIEW MOBILE STANDING DEVICE 4
1 PREAMBLE 5
1.1 GENERAL INFORMATION 5
1.2 SIGN EXPLANATION 5
1.3 RECEPTION 5
1.4 SERVICE AND MAINTENANCE 5
1.5 DOCUMENTATION 6
1.6 BASICS TO ALL ADJUSTMENT WORK
ON THE MOBILE STANDING DEVICE 6
1.7 TIGHTENING TORQUE
AND TOOLS 6
1.8 GENERAL SAFETY INSTRUCTIONS 7
1.9 LOADING AND TRANSPORTING 7
2 ADJUSTMENTS 8
2.1 ASSEMBLY GROUP WHEELS 8
2.1.1 Wheel position 8
2.1.2 Camber 9
2.1.3 Sprung back casters 10
2.2 ASSEMBLY GROUP CENTRE COLUMN11
2.2.1 Height adjustment of the centre column
with frame size 1 11
2.2.2 Setting the angle of the centre column
by telescope and clamp lever 11
2.2.3 Angle adjustment of the centre column
by gas pressure spring 11
2.3 ASSEMBLY GROUP STANDARD
FOOT PLATES 12
2.3.1 Setting the height of the foot plate
holder 12
2.3.2 Positioning the standard foot plates 12
2.3.3 Abducting the standard foot plates 12
2.3.4 Turning the standard foot plates
horizontally
12
2.4 ASSEMBLY GROUP 3D FOOT PLATES
WITH ANGLE ADJUSTMENT 13
2.4.1 Setting the angle of the 3D foot plates 13
2.4.2 Abducting the 3D foot plates 13
2.4.3 Setting the height of the 3D foot plates 13
2.4.4 Setting the depth of the 3D foot plates 13
2.5 FOOT SHELLS 13
2.6 ASSEMBLY GROUP CHEST
TRUSS PAD 14
2.6.1 Height of the chest truss pad 14
2.6.2 Angle of the chest truss pad 14
2.6.3 Side chest truss pad 14
2.7 ASSEMBLY GROUP PELVIC TRUSS
PADS 15
2.7.1 Adjusting the height 15
2.7.2 Adjusting the width 15
2.7.3 Adjusting the depth 15
2.8 ASSEMBLY GROUP POSTERIOR
TRUSS PAD PLUGGABLE 16
2.8.1 Crotch cushion 16
2.8.2 Posterior cushion 16
2.8.3 Side posterior truss pads 16
2.8.4 Back truss pads 16
2.9 ASSEMBLY GROUP POSTERIOR
TRUSS PAD WITH CRANK AND
SWIVEL BRACKET 17
2.9.1 Adjusting the height 17
2.9.2 Adjusting the depth 17
2.9.3 Adjusting the width 17
2.10 ASSEMBLY GROUP STANDARD
KNEE TRUSS PADS 18
2.10.1 Adjusting the truss pad width size 1 18
2.10.2 Adjusting the truss pad width size 2 18
2.10.3 Adjusting the height 18
2.10.4 Adjusting the depth 18
2.10.5 Adjusting the distance 18
2.11 ASSEMBLY GROUP KNEE TRUSS
PADS WITH RESTING BRACKETS 19
2.11.1 Adjusting the truss pad width 19
2.11.2 Adjusting the shear angle 19
2.11.3 Adjusting the height 19
2.11.4 Adjusting the depth 19
2.11.5 Adjusting the distance 19
2.12 ASSEMBLY GROUP THERAPY TABLE 20
2.12.1 Standard mounting 20
2.12.2 Mounting on the chest truss pad holder 20
2.13 ASSEMBLY GROUP FRAME 21
2.13.1 Frame size 1 and 2 (gas pressure spring
or telescope) 21
2.13.2 Frame size 3 (gas pressure spring) 21
2.13.3 Frame size 3 (telescope) 21
2.14 ASSEMBLY GROUP BELTS 21
3 TECHNICAL DATA 22
3.1 MEASURMENTS AND DIMENSIONS 22
3.2 MEANING OF LABELS 23
3.3 DECLARATION OF CONFORMITY 23
3.4 RETAILER VERIFICATION 24

Boogie Drive
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1
2
3
4
5
6
7
8
OVERVIEW MOBILE STANDING DEVICE
1. chest truss pad
2. side chest truss pad
3. belt for side chest truss pad
4. cushion for posterior truss pad
with swivel bracket and crank
5. swivel bracket
6. sid posterior truss pad
7. centre column
8. standard knee truss pad
9. sprung back caster
10. standard foot plate
11. drum brake hub
12. gas pressure spring
13. front caster
14. release pedal for gas
pressure spring
1. chest truss pad
2. therapy table
3. toy box
4. crank for posterior truss
pad with swivel bracketl
5. side posterior truss pad
6. centre column
7. frame
8. drum brake hub
9. profiel wheel
10. built in handrim
11. side chest truss pad
12. belt for chest truss pad
13. star knob lock for the pelvic
truss pad with crank and
swivel bracket
14. swivel bracket
15. cushion for posterior truss
pad
16. axle plate
17. standard knee truss pad
18. standard foot plates
19. clamping device for the
height adjustment of the
back casters
20. locking lever for the back
casters
21. sprung back casters
1
2
3
4
5
6
7
8
9
9
10
1011121314
21
20
19
18
17
16
15
14
13
12
11

Service Record
5
1 PREAMBLE
1.1 GENERAL INFORMATION
�INDICATION
This service record contains directions for adjusting
the mobile standing device according to the individual
specifications of the user and is for your rehab technician
or therapist.
ATTENTION
For safety reasons, have all work done by your qualified
rehab technician.
Our mobile standing devices fulfil the guidelines and
regulations according to 93/42/EWG. Furthermore,
SORG Rollstuhltechnik is certified according to the Quality
Management System ISO 9001. With this, the quality of our
wheelchairs is ensured and documented from development
to assembly in each step.
If you have any questions our competent team will be glad
to assist you (+49 7254 9279.0).
1.2 SIGN EXPLANATION
ATTENTION
This is how individual-related safety aspects of utmost
importance are indicated.
�INDICATION
This is how possible indications of utmost importance are
labelled.
INFORMATION
This is how INFORMATION on mounting and adjustment
work is labelled.
READ
This refers to other chapters within the brochure or to
additional material.
BOLD PRINT
Text in bold print highlights important passages or remarks.
1.3 RECEPTION
DELIVERY
All of our wheelchairs/mobile standing devices are
mounted, tested for functionality and correctness in our
works and packaged into special cardboard boxes on
palettes by our shipping experts.
FORWARDING COMPANY
Receiving
�INDICATION
For liability reasons you must check the wheelchair/
mobile standing device IMMEDIATELY after receiving
it and IN THE PRESENCE of the deliverer (forwarding
company) for possible damages that may have occurred
during transportation.
CONFIRMATION OF RECEIPT
�INDICATION
Only sign the confirmation receipt after you have tho-
roughly checked the wheelchair for defects.
TRANSPORTATION DAMAGES
In case of damages, please proceed as follows:
• write a short record of the damage and review of
events, if possible include pictures clearly showing
the damage,
• have the bearer sign this damage report,
• get the personal information of the bearer (ID,
driver‘s license etc., or note the car number and
the delivering company)
• and inform us immediately.
�INDICATION
In case of damages, note on the confirmation receipt
that you have received the mobile standing device with
damages.
�INDICATION
According to valid law, damages reported late can
neither be asserted to us nor to the forwarding company!
1.4 SERVICE AND MAINTENANCE
�INDICATION
According to § 33 subparagraph 1, clause 4, [German]
SGB V, the responsibility of maintenance, repairs and
replacement lies with the benefactor. After agreement
with the benefactor, the user must have all safety relevant
inspections, maintenance work and if necessary repairs
conducted in order to make the wheelchair functional.
Explain these responsibilities and the procedure to the
user.
ATTENTION
Only regular maintenance of all safety relevent parts
on the mobile standing device by a qualified rehab
workshop protects you from damages and preserves our
mamanufacturer‘s warranty.

Boogie Drive
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ATTENTION
Only original parts are to be used for all service and
maintenance work.
ATTENTION
With all work on movable and/or rotating parts there is a
RISK of BRUISING fingers and other body parts.
INFORMATION
Proceed according to the maintenance plan in the user
manual.
1.5 DOCUMENTATION
�INDICATION
Keep this service record in a safe place. All work/repairs
are to be documented in this service record.
�INDICATION
When returning the mobile standing device to the bene-
factor be sure to give this service record and the user ma-
nual as well. In the event of reuse, this service record is
an important source of information for your benefactor.It
provides evidence of regular inspections which might be
relevant in the event of warranty claim.
1.6 BASICS TO ALL ADJUSTMENT
WORK ON THE MOBILE STANDING
DEVICE
ATTENTION
BEFORE THE FIRST USE OF THE MOBILE STANDING
DEVICE THE CENTRE COLUMN, THE WHEELS, THE FOOT
PLATES, THE KNEE, POSTERIOR AND THE CHEST TRUSS
PADS MUST BE SET TO THE INDIVIDUAL MEASUREMENTS
OF THE USER. IT MUST BE CLOSE TO BEING READY FOR
USE.
IT IS NOT ADMISSIBLE TO MAKE ADJUSTMENTS WHEN
THE USER IS IN THE WHEELCHAIR! THEN, ONLY FINE
ADJUSTMENTS ARE ALLOWED TO BE MADE .
ATTENTION
THE MOBILE STANDING DEVICE MUST BE EMPTY WHEN
ADJUSTING THE ANGLE OF THE CENTRE COLUMN WITH
TELESCOPE AND CLAMP LEVER.
INFORMATION
If the mobile standing device is used in an area without
threshold, it is recommended to set the back casters so
that each wheel has contact with the ground.
If you need to overcome doorways or the like more
frequently, it is recommended to set the back casters so
that the front casters are not touching the ground.
These adjustments are made by the height adjustment of
the back casters (see corresponding chapter).
ATTENTION
All parts of the mobile standing device are to be handled
with care. Removable parts are not to be thrown or
dropped!
ATTENTION
Before repairs or ajdustments are made, clean/disinfect
the mobile standing device and secure it from tipping
over and/or falling down.
ATTENTION
Only use original spare parts.
ATTENTION
Safety nuts are only to be used once. After first removal
the safety nut must be replaced by a new one.
1.7 TIGHTENING TORQUE AND TOOLS
INFORMATION
Technical changes reserved.
Screws
• M5: 5 Nm;
• M6: 7 Nm;
• M6 (axle plate) 10 Nm
• M8: 20 Nm;
• M10 (nut): 25 Nm; (caster)
• Fitting for quick-release axle: 35 Nm
Tools needed:
• Torque wrench (5-50 Nm)
• open-end wrench
• flex ratchet handle with socket wrench inserts
• hexagon screwdriver
• Phillips screwdriver
• flat head screwdriver
• plastic mallet
• side cutter
• threadlocker fluid
• bicycle inner tube repair kit
• work bench/jaw vise with rubber pads
Word explanation:
Loosen screw:
means to only loosen the screw so that the parts are still
held together but (e.g.)can be moved around along a slotted
hole.
Remove screw:
means to completely remove the screw from where it was
attached so that the parts are no longer connected.

Service Record
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1.8 GENERAL SAFETY INSTRUCTIONS
ATTENTION
The references to possible risks that occur form the
use of the wheelchair/mobile standing device and are
directed to the user, are in the user manual. If necessary,
the user manuals can be downloaded from:
www.sorgrollstuhltechnik.de.
ATTENTION
BEFORE THE FIRST USE OF THE MOBILE STANDING
DEVICE, THE CENTRE COLUMN, THE WHEELS, THE FOOT
PLATES, THE KNEE, POSTERIOR AND CHEST TRUSS PADS
MUST BE SET TO THE INDIVIDUAL MEASUREMENTS OF
THE USER. IT MUST BE CLOSE TO BEING READY FOR USE.
IT IS NOT ADMISSIBLE TO MAKE ADJUSTMENTS WHEN
THE USER IS IN THE WHEELCHAIR! THEN, ONLY FINE
ADJUSTMENTS ARE ALLOWED TO BE MADE .
ATTENTION
TO ADJUST THE ANGLE OF THE CENTRE COLUMN WITH
TELESCOPE AND CLAMP LEVER THE MOBILE STANDING
DEVICE MUST BE EMPTY.
ATTENTION
THE MOBILE STANDING DEVICE CAN ONLY BE USED
INDOORS ON A FLAT, FIRM SURFACE AND CAN ONLY BE
USED BY THE PERSON FOR WHOM IT WAS BUILT FOR
AND ADJUSTED TO .
ATTENTION
On all rotating and turnable parts there is a risk of
bruising. This also goes for adjustment work and repairs.
ATTENTION: DANGER OF BRUISING
When operating the adjustable parts as well as fixation
and reparation work, there is an injury risk or risk of
crushing body parts in the pivoting range.
ATTENTION
The mobile standing device can only be used according
to its purpose (see user manual). Any other use or misuse
can contain serious risks for you and your surroundings.
Also, the guarantee or product liability can be terminated
in case of misuse!
ATTENTION
All building alterations are not to be done without our
approval and must be carried out and documented by us
or a qualified rehab technician.
READ
Consider the indications for maintenance and inspection at
the end of the operating instructions.
1.9 LOADING AND TRANSPORTING
ATTENTION
WHEN LOADING AND TRANSPORTING THE MOBILE
STANDING DEVICE IN A VEHICLE ALL DEMOUNTED/
LOOSE PARTS OF IT MUST BE STOWED AND TIED UP
SECURELY SO THAT IF A SUDDEN STOP OCCURS, THE
PARTS WIL NOT HARM ANYONE.
SECURE THE MOBILE STANDING DEVICE AND ALL LOOSE
PARTS WITH TENSION BELTS IN THE VEHICLE.

Boogie Drive
8
(A) (B)
2 ADJUSTMENTS
2.1 ASSEMBLY GROUP WHEELS
2.1.1 Wheel position
The chart below shows which distances and dimensions
with which body height and with which driving wheel are
possible.
The chart on the next page (page 9) explains, where
the quick release axle fittings and the axle plate need to
be mounted when the wheel size and/or the camber is
changed.
(1) With the horizontal change of the wheel position along
the hole rows 1, 2 or 3 you change the gripping distance
and the centre of gravity.
ATTENTION
A verticle adjustment of the wheel position is only
possible when the wheel size is changes at the same
time.
(2) To change the wheel position remove the driving wheels
and secure the mobile standing device from rolling away with
the wheel locks of the back casters:
• Remove the quick release axle fitting (A) on both
sides incl. the drum brake counterholder (B),
• place the fittings (A) in the desired new position
(see chart p.9) and retighten it.
• Proceed with the counterholder (B) in the same
manner.
• Make sure that the fittings (A) are mounted symet-
rical on both sides.
Frame size Size 1 Size 2
Body height 80-110 cm 100-130 cm
A Wheel size 24"x1"
ø58 cm
26"x1"
ø63 cm
28"x1"
ø68 cm
28"x1"
ø68 cm
30"x1"
ø75 cm
32"x1"
ø80 cm
Recomended at
elbow height
47 cm 52 cm 57 cm 57 cm 64 cm 69 cm
B Foot plate to top
handrim
39-47 cm 44-52 cm 49-57 cm 49-57 cm 56-64 cm 61-69 cm
C Upper
distance
between
the wheels
with
camber:
0° not possible not possible not possible not possible not possible not possible
3° 44 cm 44 cm 43 cm 55 cm 54 cm 54 cm
6° 42 cm 41 cm 40 cm 52 cm 50 cm 50 cm
9° 40 cm 38 cm 37 cm 49 cm 47 cm 46 cm
12° 37 cm 35 cm 33 cm 46 cm 44 cm 42 cm
Frame size Size 3
Body height 120-150 cm
A Wheel size 32"x1"
ø80 cm
36"x1"
ø90 cm
Recomended at
elbow height
71 cm 81 cm
B Foot plate to top
handrim
61-69 cm 71-79 cm
C Upper
distance
between the
wheels with
camber:
0° 58 cm 58 cm
3° 55 cm 54 cm
6° 51 cm 49 cm
9° 48 cm 45 cm
12° not possible not possible
(1)
(2)
1
2
3

Service Record
9
3°
6°
9°
12°
C
2.1.2 Camber
We mount the wheels according to your specifications to
the desired camber. With the camber you can change the
distance at the top between the driving wheels (for the
possible measurements see chapter 2.1.1).
Picture 1 shows each row (1-3) of the quick release axle for
the appropriate wheel size (see chart below) as well as the
appropriate attachment (A, B, C, D) of the axle plate in the
axle plate holder.
Picture 2 shows the bore picture for the possible camber
setting for frame size 1 and 2,
Picture 3 shows the bore picture for the possible camber
setting for frame size 3 and 4.
(4) To change the camber remove the driving wheels and
secure the mobile standing device from rolling away with
the wheel locks of the back casters.
• Remove on both sides both screws (A).
• Remove on both sides both screws (B).
• Move the axle plate (C) in the axle plate holder (D)
corresponding to the details on the basis of the
chart below.
• Replace all of the screws and tighten them and re-
place the wheels.
Frame size 1 Frame size 2
wheel size camber position wheel size camber position
24"
3° 3A
28"
3° 3B
6° 3A 6° 3C
9° 3B 9° 3C
12° 3C 12° 3D
26"
3° 2A
30"
3° 2A
6° 2A 6° 2A
9° 2B 9° 2B
12° 2C 12° 2C
28"
3° 1A
32"
3° 1A
6° 1A 6° 1A
9° 1B 9° 1B
12° 1C 12° 1C
Frame size 3
wheel size camber position
32"
0° 3A
3° 3A
6° 3B
9° 3C
36"
0° 1A
3° 1A
6° 1B
9° 1C
1
A
B
D2
3
(1)
(2)
(A)
(B)
(C)
(D)
(3)
(4)
0°
3°
6°
9°

Boogie Drive
10
2.1.3 Sprung back casters
If the mobile standing device is used in an area without
thresholds, it is recommended to set the wheels so that
each wheel has contact with the ground.
If you need to overcome doorways or the like more
frequently, it is recommended to set the back casters so
that the front casters are not touching the ground. These
adjustments are made by the height adjustment of the
back casters
(1+2) The height of the back casters is set as follows:
• Place the mobile standing device on an even
surface and secure it from rolling away by locking
the drum brake .
• Loosen, on both sides, the screw (A) of the clamp (B)
on the back caster wheels,
• pull the steering gear case (C) as far out of the clamp
(B) or push it in as far until the desired height is
reached.
• First tighten the screw (A) on one side.
• Adjust the steering gear case on the other side
according to this adjustment.
• Proceed as just described
• and also retighten the screws (A) there.
INFORMATION
On the steering gear case (C) there are grooves (D)
at a distance of 5 mm with which you can control the
evenness on both sides.
(A)
(D)
(A)
(B)
(B)
(2)
(1)
(C)
(C)
Steering gear case mounted short.
Steering gear case mounted long.