SoundWater Orcas T C11 Series Manual

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Orcas™ Ultrasonic
Flowmeter
Instruction Guide
A portable flowmeter
designed for speed and ease
INSTRUCTION GUIDE
Orcas™ Flowmeter

This device complies with Part 15 of FCC Rules and Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause
undesired operation. Contains FCC ID: XDULE40-S2, Contains IC: 8456A-LE4S2. CAN ICES-1/NMB-1; CAN ICES-3 (B)/NMB-3 (B)
MODEL: SWT ORCAS-01
SoundWater Technologies, LLC

Contents
General Information Page
General Information .............................................................4
Meter Features.................................................................4
Technology ....................................................................5
Dimensions....................................................................5
Orcas App
App Features ..................................................................6
App Installation and Setup .......................................................6
Getting Started ................................................................6
Location Setup .................................................................6
Parameter Setup ...............................................................7
Flowmeter Installation
Straight Pipe Recommendations ..................................................8
Full Pipe Recommendations ......................................................9
Flowmeter Orientation...........................................................9
Transducer Spacing ........................................................... 10
Power Considerations ......................................................... 10
Installing the Flowmeter ....................................................... 11
Do’s and Don’ts .............................................................. 11
Operation
Collecting Your Data........................................................... 12
Data Logging ................................................................ 12
Making a Recording........................................................... 13
Uploading Data............................................................... 13
Saving Data.................................................................. 13
Explanation of Recording Time.................................................. 14
Troubleshooting
Problems.................................................................... 15
Probable Causes ............................................................. 15
Things to Try ................................................................. 15
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General Information
Features
All Orcas models include the features shown below.
Movable
acoustic
transducers
USB external
power plug and
battery charger
Anodized aluminum
channel
Cam Cleat
for instantly
mounting straps
Rugged footings
auto-align the
flowmeter with
the pipe
Integrated
ruler
Flow direction/
orientation
(indicates the
positive direction
of flow).
Power
button
SoundWater Advantages
Fast to install, easy to use.
MEASUREMENTS YOU CAN TRUST
Our proprietary SoundWater Reciprocity
Architecture™ prevents zero-flow drift
and eliminates the need for calibration,
resulting in long-term measurement
stability and accuracy.
INCREASES PRODUCTIVITY
Featuring compact lightweight
construction and intuitive apps, our
products reduce installation, training,
and setup —saving you time and money.
MADE IN USA
Locally owned and operated out of
Wenatchee, Washington, our products
are built with American quality and
ingenuity.
WORKS IN TOUGH APPLICATIONS
Our transducers auto-adjust ultrasonic
power output depending upon pipe
and fluid conditions— giving you more
frequent measurements when things get
tough (e.g., corroded pipe or murky fluid).
LONG LIFE / LOW MAINTENANCE
SoundWater products are built to last
using the highest quality materials,
gasketed & double O-ring seals, and
silicone gel to protect electronics.
SERVICE & ACCOUNTABILITY
We establish long-term customer
relationships based on trust and service.
We will respond to your needs and
requests within hours.
Orcas is a portable ultrasonic
flowmeter designed for speed and
ease of use. With the Orcas, you
can capture accurate and reliable
flow measurements in under one
minute —saving you time and money.
There are no wires and no bulky
electronics to haul around. Your mobile
device connects wirelessly to display
measurements. And, the ultrasonic
flowmeter installs on the outside of
your pipe. With Orcas Flowmeter & the
Orcas App, you’ll get your job done
more quickly every time.
Waterparks, Pools,
and Aquariums
Building Commissioning
and Maintenance
Agricultural
Irrigation
Building Water
Management
Industries
SoundWater Technologies, LLC

General Information
Dimensions
Orcas Txx-C11
Orcas Txx-C5
28.44" (72.1 cm)
17.94" (45.56 cm)
Orcas Txx-C7
22.2" (56.39 cm)
Technology
The transit time flowmeter operates by alternately transmit-
ting and receiving a burst of sound energy between the two
transducers. The burst is first transmitted in the direction of
fluid flow and then against fluid flow.
Since sound energy in a moving liquid is carried faster when
it travels in the direction of fluid flow (downstream) than it
does when it travels against fluid flow (upstream), a differ-
ence in the travel times will occur. The sound’s travel time
is accurately measured in both directions and then used to
compute the flow rate.
2.4"
(6.1 cm)
3.88"
(9.65 cm)
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App Features
Interactive smartphone/tablet
control app —iOS or Android.
Save location information
Handy built-in pipe specifications
— or add your own
Drag and drop the measurements
you want to see
English or metric units
Easy-to-use data logging
Select liner and liquid types
— or define your own
App Installation & Setup
Orcas App
Standard Version
Works for all
Orcas Products
Add
location
Name
your
location
Orcas App
Location Setup
Launching the app lands you on the
All Locations screen. The app always
begins with this screen at launch,
making it easy to access previously
saved location settings.
Begin by tapping on the
Add Location (+) button.
Give your location a name and then set
the specific parameters for that loca-
tion. Each location’s settings are stored
in the Orcas App, ready for reuse.
Getting Started
Begin by downloading the Orcas App to your iPhone™,
Android phone, or other Bluetooth enabled mobile
device from the Apple Store™ or Google Play™. (Note:
On an iPad, you must select iPhone Only in the app
store.) If you do not have automatic updates enabled on
your device, be sure to update your app when notified
that there is a new version available.
NOTES:
• Be sure your Bluetooth is enabled, location
services allowed, and that your device
supports Bluetooth 4.0 (BT LE) or later.
• The following iOS devices support Bluetooth 4.0:
iPhone 4S and later, iPad 3rd generation and later,
iPad mini, iPad Air, and iPod Touch 5th generation.
• If you have an Android device, check the settings
on the device or specifications for the device.
Connect Your Flowmeter
At launch the app will find any
nearby Orcas flowmeters.
Select the flowmeter you want
to connect to from the list.
SoundWater Technologies, LLC

Orcas App
Parameter Setup
Use the handy parameter selection
screens to set your units of measure
and display preferences.
Conveniently select pipe, liner, and
liquid specifications from lists of
pre-loaded values.
Don’t see the right option?
Add your own custom values.
NOTE:
Required menus must be completed.
Units
Toggle between English and
metric units of measure.
Select Flow Rate, Volume, and
Velocity from our pre-loaded values.
Display
The main screen displays two
measurement types. Drag and drop
the two measurements that you
want to see on the screen.
Pipe
Select Pipe Type,Size, and Wall Clas-
sifications from our pre-loaded values
or add custom values by selecting
Custom under Pipe Type. When enter-
ing a custom type, you must supply
the outer diameter, wall thickness,
speed of sound through the pipe
material, and the surface roughness—
enter zero if roughness is unknown.
Liner
Switch between liner and no liner.
When selecting Liner Enabled, enter
Liner Thickness and choose Liner
Material from our pre-loaded list or
add custom values. When adding a
custom material, you must enter the
speed of sound through that material.
Liquid
Select Liquid Type and Temperature
from our pre-loaded list of values or
add a custom liquid type. When add-
ing a custom liquid, you will need to
enter the speed of sound through that
liquid, the viscosity, and the density.
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Flowmeter Installation
Straight Pipe Recommendations (X = diameter)
5X15X
20X
40X
5X15X
30X
40X
Reduced Pipe
Two Elbows In Plane
Two Elbows, Out Of Plane
Expanded Pipe
5X
5X
5X
5X
Swirling Flow:
Propeller Meter
Flowmeter installation
Swirling Flow:
Partially Open
Butterfly Valve
SoundWater Technologies, LLC

Full Pipe Recommendations
Flowmeter Installation
This is a view looking directly into a horizontal pipe, with the
meter in multiple possible positions on the side of the pipe.
Horizontal ( o’clock or o’clock position) is the preferred
installation orientation, since it avoids problems with trapped
air and sediment.
Flowmeter Orientation
Fair — Unacceptable if
pipe contains air
Best Position
Air bubbles
Sediment
NOT IDEAL:
Allows air pockets to form at meter
RECOMMENDED:
Keeps pipe full at meter for accuracy
NOT IDEAL:
Air can be trapped
RECOMMENDED:
Allows air to bleed off
NOT IDEAL:
Post-valve cavitation can create air pocket
RECOMMENDED:
Keeps pipe full at meter for accuracy
Fair — Unacceptable if
pipe contains sediment
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Transducer Spacing
Once you entered your parameters in the previous section, the app
automatically computed the proper transducer spacing. This is shown
at the bottom of the main app screen.
The next step is to adjust the transducer spacing on the flowmeter
as follows:
. Rotate the short-wide stainless steel knob to unlock the horizon-
tal motion for each transducer.
. Move the transducers to the specified transducer spacing by slid-
ing them along the integrated ruler. NOTE: It is not necessary to
start at zero on the ruler as long as the actual spacing is correct.
. Lock into place using the short-wide stainless steel knobs. This is
important to prevent the transducer spacing from moving when
mounting the flowmeter!
Flowmeter installation
Move flat face of black
slider to the specified
transducer spacing.
Integrated ruler
Power Considerations
When recording more than 12 hours, the
Orcas must be connected to an external
power source, such as the USB power
adapter supplied with the Orcas.
Your Orcas Flowmeter battery has been fully charged at the
factory before shipping and is ready to go.* When it’s time to
recharge the battery, the app will let you know.
The flowmeter's LED light will flash while charging and will
turn itself off when complete. To maintain the life and health
of your battery, be sure to allow the flowmeter to complete
full charge cycles, i.e., continue charging until the LED stops
flashing and the flowmeter automatically turns itself off.
When using the data logging function and recording for
more than hours, the Orcas must be connected to a
power source, such as a portable USB power bank or a USB
power adapter connected to an external power source.
* On a full charge, the Orcas will have a shelf life of up to five months. It is a good
idea to charge the unit for a full five hours if it hasn’t been used for a month or
two. On a full charge the meter should operate for up to 12 hours of continuous
use. Note that if the battery is discharged, the power button LED will blink rapidly
for five seconds and then the meter will turn off.
SoundWater Technologies, LLC

Flowmeter installation
Installing the Flowmeter
Do’s and Don’ts
Do charge your Orcas at least once a month.
Do allow the flowmeter to complete full charge cycles
until the LED stops flashing and the flowmeter
automatically turns itself off.
Do store your Orcas in a dry, indoor area when not in use.
Do store your Orcas fully charged.
Do keep your Orcas in its protective case when transporting
to prevent damage.
Do gently clean the transducer pads regularly with isopropyl
alcohol to prevent hardening and build up of used
coupling gel.
Don’t charge with any charger other than the W charger
supplied. Other chargers may damage the Orcas.
Don’t operate on incomplete charge or interrupt battery
charging cycles.
Don’t store, transport, or use your Orcas where the device
may exceed ˚F (˚C)— battery may leak or
explode!
Don’t bang or drop the Orcas on hard objects or surfaces.
Don’t nick the transducer pads.
Once the transducer spacing has been set and locked in
place, you are ready to install the flowmeter on your pipe.
. Rotate the tall, thin stainless knobs counter clockwise
until they stop. This raises the transducers up above
the meter footings.
. Apply coupling gel liberally to the transducer faces,
covering the entire bottom face of each transducer.
. Place flowmeter on pipe, assuring that the footings are
flush with the pipe and the meter is aligned with the
axis of the pipe.
. Strap the meter to pipe with the mounting straps,
clamping the straps into the cam cleats. Hand
tighten only!
. Rotate the tall, thin knobs clockwise to press transduc-
ers onto the pipe. Hand tighten only until seated firmly.
Warning: Tightening too much can lift the meter away
from the pipe, causing incorrect readings.
Cover bottom face of transducers with coupling gel.
Wrap cords around pipe and secure with cam cleats.
Rotate tall, thin silver knobs
counter-clockwise to
raise the transducers,
clockwise to lower.
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Operation
Collecting Your Data
. Be sure the app is running on your mobile device.
. Turn on power to the flowmeter by pressing the power button on
the left top of the meter. A steady LED indicates that power is on.
The LED will flash if the meter is charging on external power.
. The app will display a list of all Orcas meters within its range. Tap
the one you are currently using.
Note: Your app will check the flowmeter to be sure it has the
most recent programming. If there is a newer version available,
it will give you the option of updating the meter. Updating the
meter may take three to five minutes.
. Your flow data will display on the Orcas App.
. When you are done collecting data, snap the cords out of their
cam cleats and you are ready to move on to your next location.
The next time you return to this location, the Orcas App will
remember your settings.
Power
button
Data Logging
The purpose of the Orcas’s built-in data logger is to record flow for a
specified period of time. It may be used to conveniently record flow for as
long as days, , measurements, or , datapoints or as little
as one minute.
While conveniently battery powered, the Orcas has limited memory. Thus,
only one data log may be used at any one time. As the Orcas data logger
uses Bluetooth (BLE) to transfer data from the flowmeter to the mobile
device, data transfer speed is limited by BLE, which is not designed to
transfer large data sets. Transferring the maximum sized data set will take
up to / minutes.
All data logging functions are accessed by tapping the Data Logging
button in the measurement view.
The Orcas’s data logger stores only one data set at any time, selecting “REC”
(which creates a new data log) will write over the existing data log. A message
appears when selecting the “REC” button indicating that the existing data log
will be over-written if a new data log is started and gives the user the ability to
continue with the new data log or to cancel.
Operation
SoundWater Technologies, LLC

Making a Recording
• Connect to the meter with the Orcas App.
• Tap the Data Logging button to access the data logger features.
• Using the slider bar in the app’s data logger setup view,
set the recording time.
(See Explanation of Recording Times on the next page.)
• Tap “REC” to start the recording. Data will start recording on the meter.
You can disconnect the mobile app during recording. The meter will
turn off when done to save power, unless still connected to the app.
• To stop recording prior to completing the time period, connect the
Orcas App to the meter, tap the Data Logging button, and tap “STOP.”
The status of the data logger is indicated by the color and text of the data
logger setup button, located in the measurement view. If data logger is
active, the button is outlined in red, shows a red disk drive, and displays
the text “in progress.” If the data logger is completed, the button is out-
lined in green, shows a green disk drive, and displays the text “complete.”
The data logger setup view also displays the remaining recording time for
conveniently checking progress of data logging.
Uploading Data
Data is stored on the flowmeter and may be retrieved at any time. To
upload data, the data logger must be either complete or stopped and
the app must be connected to the flowmeter. Data is uploaded using the
“Share” button located to the right of the “REC” button. Uploading the
maximum sized data set may take up to / minutes.
If you want to quickly review your data at any time, tap the “share” button,
and then tap Quick Look (iOS devices). This displays the data log in a
spreadsheet for immediate viewing on your mobile device.
Sharing Data
You only need to upload the data log once from Orcas. Once the data
is uploaded, it may be shared any number of times without additional
uploading until a new data log is started.
Tap the “Share” button to share the data by a number of methods: email,
text, AirDrop, etc. Shared data is formatted in a CSV file (comma delimited
file). The file name is unique and contains both the date and time that the
data log was started as well as the location name. Setup information such
as the date and time the data log was started, the number of samples,
sampling period, and location name are located at the top of the data file.
The data is arranged in rows, where each row contains a single flow
measurement including sample number, time stamp, flow rate, velocity,
volume, and quality. The data file can be viewed or printed as a text file
or formatted using most spreadsheet and database programs, such as
Microsoft®Excel or Access.
Operation
Active data logging
session running.
Data logging session
complete.
Upload data by tapping
the “Share” button.
Tap “Quick Look”
for immediate viewing
of your data.
NOTE:
The app must be connected to
the Orcas in order to share the
data or view it with Quick Look.
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The sampling period (time between recorded flow mea-
surements) and total number of recorded measurements
(samples) is controlled by Orcas. The maximum number of
measurements that can be recorded is ,, where each
measurement includes five data points (flow rate, velocity,
total volumetric flow, time, and measurement quality). The
minimum sampling period is seconds, or in other words,
the fastest sampling rate is samples/minute.
The Orcas data logger will minimize the sampling period
based on your selected recording time (i.e., maximize the
number of measurements). For example, if you select to
record flow for one minute, then the Orcas will set the sam-
pling period at its minimum of seconds and will record
flow measurements (covering a total of seconds). If you
record flow for days, then the Orcas again will maximize
the number of flow measurements. However, recording flow
every seconds for days will exceed , measure-
ments, so the Orcas will increase the sampling period to
seconds (days /) to record , measurements.
Recording Time Sample Period
minute seconds
hour seconds
hours seconds
day seconds
days seconds ( min. sec.)
month seconds ( min. sec.)
months seconds ( min. sec.)
months seconds ( min. sec.)
Operation
When recording more than 12 hours, the
Orcas must be connected to an external
power source, such as the USB power
adapter supplied with the Orcas.
Explanation of Recording Time
SoundWater Technologies, LLC

Problem Probable Causes Things to try…
Battery not charging Using wrong power supply Use the supplied 12W charger/power supply
Incomplete battery charge Allow the flowmeter to complete full charge cycles
until the LED stops flashing and the flowmeter
automatically turns itself off
No signal Incorrect setup Confirm pipe settings
Air in pipe Rotate meter to 3 o’clock position
Remove air
Relocate meter to another location where
there is no air
Corroded rusty pipe Relocate meter to clean section of pipe. If no
clean section is available, move meter to other
locations until a signal is found—try to find a
section of pipe with less corrosion or rust.
Older steel and ductile iron pipes may be
heavily corroded, which can prevent ultrasound
transfer and flow measurements. For these
types of applications, SoundWater has a special
transducer configuration that helps to penetrate
corrosion, making flow measurement possible.
Please contact us to discuss your application and
how to select the best transducer.
Orcas App not displaying
any flowmeters to connect
Bluetooth not enabled Open your iOS or Android system settings
and enable Bluetooth. Quit and relaunch the
Orcas App.
Orcas App is compatible only with Bluetooth
4.0 (or later), also known as Bluetooth LE, or
Bluetooth Low Energy. Most mobile devices
are BLE enabled; however some older devices
may use standard Bluetooth and may not be
compatible.
Location Services not enabled Open your iOS or Android system settings and
enable locations services for the Orcas App.
Troubleshooting
Troubleshooting
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SWT 9676 • REV 01-24-20
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