Spraying Systems AA190DAG Series User manual
OWNER’S MANUAL
MI
-
AA1
90
D
AG
/DAGH
AA190DAG/DAGH SERIES
AIR MOTOR-DRIVEN TANK CLEANER
Spraying
Systems
Co.®
Experts
in
Spray
Technology
AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1
2
TABLE OF CONTENTS
FORWARD ...................................................................................................................................3
INTRODUCTION ..........................................................................................................................3
SPECIFICATIONS AND OPERATING CONDITIONS ..........................................................................4
DATA SHEETS
AIR MOTOR DRIVEN TANK CLEANER FEATURES AND ORDERING – DS 190DAG................................5
TANK CLEANER DIMENSIONAL DATA AND FLOW RATE DATA – DS 190DAG-1..................................6
AIR MOTOR DRIVEN TANK CLEANER FEATURES AND ORDERING – DS 190DAGH .............................7
HIGH PRESSURE TANK CLEANER DIMENSIONAL DATA AND FLOW RATE DATA – DS 190DAGH-1........8
DRIVE ASSEMBLY PERFORMANCE AND DIMENSIONAL DATA – DS 46340-190.....................................9
SAFETY PRECAUTIONS ............................................................................................................... 10
INSTALLATION
CONNECTIONS ....................................................................................................................10-11
MOUNTING ............................................................................................................................. 11
LIQUID INLET CONNECTION..................................................................................................... 11
MECHANICAL CLEARANCES ..................................................................................................11-12
GROUNDING ........................................................................................................................... 12
HIGH IMPACT SPRAYS ............................................................................................................... 12
AIR MOTOR LUBRICATION........................................................................................................ 13
AUTOMATIC LURICATION ........................................................................................................ 13
OPERATION ............................................................................................................................... 13
MAINTENANCE
REMOVAL / REPLACEMENT OF SPRAY NOZZLES ......................................................................... 14
REMOVAL / REPLACEMENT OF NOZZLE HUB BUSHINGS .............................................................. 14
REMOVAL OF AIR MOTOR DRIVE............................................................................................... 14
REMOVAL / REPLACEMENT OF AIR MOTOR DRIVE COUPLING..................................................... 14
REMOVAL OF UPPER SHAFT SEAL AND LOWER BUSHING RETAINER .........................................14-15
REASSEMBLY OF UNIT .............................................................................................................. 15
REPLACEMENT OF AIR MOTOR DRIVE........................................................................................ 15
PARTS LISTS
AIR MOTOR DRIVEN TANK CLEANER – PL 190DAG ...................................................................... 16
HIGH PRESSURE AIR MOTOR DRIVEN TANK CLEANER FEATURES AND ORDERING – PL 190DAGH.... 17
AIR MOTOR DRIVE ASSEMBLY – PL 46340 .................................................................................... 18
LUBRICATOR ASSEMBLY – PL21030............................................................................................. 19
WARRANTY ............................................................................................................................... 20
MAINTENANCE RECORD ............................................................................................................ 21
DECLARATION OF CONFORMITY ............................................................................................... 22
•
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
3
IMPORTANT: PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLING OR OPERATING UNIT.
SAVE FOR FUTURE REFERENCE
PROPRIETARY NOTICE
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF
SPRAYING SYSTEM CO.
REPRODUCTION IN WHOLE OR PART IS PROHIBITED WITHOUT PRIOR CONSENT OF
SPRAYING SYSTEMS CO.
FORWARD
THE EQUIPMENT AND/OR PARTS DESCRIBED IN THIS DOCUMENT WERE
MANUFACTURED AND ASSEMBLED WITH QUALITY AND HIGH RELIABILITY, WHICH HAVE
BECOME SYNONYMOUS WITH THE NAME SPRAYING SYSTEMS CO. THE DESCRIPTION
AND SPECIFICATIONS CONTAINED HEREIN WERE EFFECTIVE ON THE REVISION DATE OF
THIS MI. SPRAYING SYSTEMS CO. RESERVES THE RIGHT TO ALTER OR MODIFY ANY
UNIT SPECIFICATION ON SPRAYING SYSTEMS CO. PRODUCT WITHOUT NOTICE OR
OBLIGATION.
INTRODUCTION
THIS TANK CLEANER MEETS THE REQUIREMENTS SET FORTH IN EC DIRECTIVE
2006/42/EC. THE LATEST MOTOR MANUFACTURER’S OPERATION & MAINTENANCE
MANUAL IS INCLUDED WITH THIS TANK CLEANER AS A SEPARATE MANUAL SINCE
IMPORTANT SAFETY PRECAUTIONS PERTAINING TO THE INSTALLATION AND
OPERATION OF THE MOTOR ITSELF ARE INCLUDED.
•
AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1
4
SPECIFICATIONS & OPERATING CONDITIONS
• LIQUID PRESSURE: 500 PSI (35 BAR) MAX FOR AA190DAG
1000 PSI (69 BAR) MAX FOR AA190DAGH
• FLOW RATES: UP TO 20 GPM (76 L/M)
• PRESSURE DROP AT MAX. FLOW: 40 PSI (2.8 BAR)
• LIQUID TEMPERATURE: 200 DEGREES F (93 DEGREES C) MAX.
• AIR PRESSURE TO MOTOR: 16 PSI (0.69 BAR) MAX.
• AMBIENT TEMPERATURE: 104 DEGREES F (40 DEGREES C) MAX.
• TANK DIAMETER:
FOR AA190DAG 25 FEET (7.6 M) MAX RECOMMENDED
FOR AA190DAGH 34 FEET (10.4 M) MAX RECOMMENDED
• TANK COVERAGE 180 DEGREES DOWN COVERAGE
• SPRAY HEAD AND NOZZLES FIT THROUGH A 4 ¾” (127 MM) DIA. OPENING
TANKS OVER THE SPECIFIED DIAMETERS COULD POSSIBLY BE CLEANED ADEQUATELY
DEPENDING ON THE MAXIMUM TANK DIMENSION, CLEANING SOLUTIONS BEING USED,
TEMPERATURES, SPRAY PRESSURES, FLOW RATES AND THE MATERIAL BEING CLEANED
FROM THE TANK.
THE TANK CLEANER MAY BE USED WITH PLAIN WATER OR WITH A VARIETY OF
CHEMICALS (COMPATIBLE WITH 316 SS, ETHYLENE PROPYLENE RUBBER, AND CARBON
GRAPHITE FILLED TEFLON
®
). HOWEVER, IF CHEMICALS ARE USED, REVIEW MSDS
SHEETS AND CHEMICAL COMPATIBILITY WITH MATERIAL USED TO CONSTRUCT THIS
PRODUCT. ALSO, THE UNIT SHOULD BE FLUSHED WITH CLEAN WATER AT THE END OF
THE DAY BEFORE THE UNIT IS STORED. A LIQUID LINE STRAINER AHEAD OF THE UNIT IS
RECOMMENDED TO REMOVE LARGE PARTICLES WHICH MAY DAMAGE THE UNIT.
•
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
5
DATA SHEETS
•
1.4"
(355.6 mm]
APPROX.
~
,.
(
EXTENSION
LENGTH
--
5•
(127
mm)
®
~~•l:o..
A
IR
MO
T
OR
DRIVE
ASS
E
MBLY
T
HE
AAl900AG- _ DI
REC
TI
ONA
L AIR
MOTOR
-
DR
I
VCM
TANK
CLCANER
PROJECTS
CLEANING
SOLUTION
IN
CONCENTRATED
HIGH IMPA
CT
,
SOLID
ST
REAM
5PRAY5•••
WIH
I ROTATING MOTIOII THAT
COVEt5
THE INTER'IAL
5UR
FA
CE5 OF THE TANKS
BELOW
THE
HE
I
GHT
OF
THE
SPRA
Y
HEAD.
SLOW,
CONTROLl.fD
ROTATIONAL
SPEEDS
OF
THE
ROTA
T
ING
HOUSING
~ND
NOZZLE
TURRET
PROV
I
DE
A
THOROUGH
C
LE
ANING
ACT
I
ON
ON
THE
TANK
SURFACE
.
~.........__A
IR I
NLET
CONN.
1/4"
NPT
(M)
OR
1/.4"
BSPT
(M)
NOT£: LUBRICATOR ASSEMBLY
(SUPP
Ll[
O
WI
TH
UNIT)
IS
REO
l!
IREO
FOR
AIR
SU
PPL
Y
LI
NE.
LIQUID
I
NLET
CONN
.
NfT
(F)
nr
1"
BSPT
(F)
~-
- -
--
MOUNTIHC
rlANC£
~-
(SEE
DA
TA
SHEET
190AG-1)
...______......~
1/
o. -43047-316SS
BAU
JO
I
NT
ASSCMBLY
(SEE
DATA
SHEET
.oi.3
0
-47)
ROTATING
NOZZ
LE
TIJRRET
WITH
SOLID
STREAM
WASHJET•
NOZZLES
(2
REO'D)
HARDENED
STAINLESS
ST
EEL
1/4
"
NPT(F')
OR
1/-4"
BSPT(F')
(SCE
I
NDUSTRIAL
CATALOG
AND
DATA
SHEE
T 15659)
>-------+-
<I
~/-4"
[1
20
mm]
FE
A
TURES
:
----
• C
AN
BE
PERM~NENTLY
I
NST~
L
LED
OR
USCO
AS
A
POR
T
ABL£
UNIT.
e
DI
RECTIONAL
H
OZZ
LE
TURRET
WITH
2
SOLID
STREAM
NOZZLES
IS
GrAR
DRIVEN
TO
GIVE
18
0 O
[CREE
COVERAGE
or
THE
TA
NK
BELOW
THE
SPRAY
HEAD
.
• HITIR[
DRIVING
UNIT
IS
MOUNTED
OUTSIDE
or TH[ T
J.NK
.
e F
OR
T
ANK
OIAIIETERS
UP
TO
APPROX
I
MA
T
EL
Y 2S
FT,
(7
,6 m).
e F
OR
SPEC
I
FI
CAT
IONS
AND
AO
DITIONAL
INFORMAT
I
ON
,
SEE
DA
TA
SHEET
190AG
- 1
ANO
CATA
L
OG
15.
e
MAX
I
MUM
PRESSURE
500
PS
I
(35
bar)
WITH
CAPAC
ITIT
ES
UP
TO
20
GPM
(75
I/min.
)
• Ct Ct
Ulnto
UNIT.
HOW
TO
ORDE'R
EX
AMPLE
·
AAB190DAG-
6 + B 1/4M E
G-
0
03
0
- ll -
SPECIFY
NOZZ
LE
SIZE
&
MATER
I
AL
(SaE
D.S
. 190AG-1)
ADO
"B"
TO
THE
PART
NO
.
FOR
FOR
BS
PT
CONNECTIONS
SPECI
FY
EXTENSION
LENGTH
ADI!>
-9·
TO
THE
P4RT
N
O.
FOR
ro~
BSPT
CONNECT
I
ONS
DESCRIP
TIO
N:
-.
M1900M-_
a M111901MO-_
DIRECTIONAL
MIii
YOTOR-OIHVEH
TAIi<
CI.EAHER
e
se.~~a
~~!!!~
o
~:,-·
P.O. !lox
7900
-
Wh
•aton,
II,
50
18~-
79
01
Re
....
No.
Ref.
Doto
Sh
eol
No
.
190DAG
Q[
AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1
6
•
9/32"
(7.1
1
/2"
(12.7
mm)
.
1"
NP
T
(BSPT)
INLET
5"
(127 m
m)
DIA
.
I-
BO
LT C
IRC
LE
120°
TYPI
CA
L
MOTOR
END
VIEW OF INLET BODY MOUNTING FLANGE
SPECIFICATI
ONS
e
MAXIMUM
PRESSURE
-
500
PSI
(35
bar)
.
e
MAXIMUM
RECOMMENDED
FLOW
-
20
GPM
(7
6
I/m
i
n)
.
e
MAXIMUM
LI
QUID
TEMPERATURE
-
2oo
·F (93°C).
e PR
ESSUR
E
LOSS
-
40
PSI
(2
.8
bar)
AT
20
GPM
(76
I/min)
.
e
SPRAY
H
EAD
FITS
THR
OUGH
A 4
3/4"
(
12
7
mm
)
DIAMETER
HOLE.
©
Sprayln-g
S,-.t.rn•
to.
FLOW
RATE
DATA
U.S. UNITS METRIC UNITS
TOTAL
FLOW
FOR
2 NOZZ
LES
TOTAL
FLOW
FOR
2 NOZZLES
NOZZLE (EQUAL CAPACITY)
GALLONS
PER
MINUTE
(EQUAL CAPACITY)
LITERS
PER
MINUTE
SIZE
LIQUID
INLET
PRESSURE
{PSI) LIQUID I
NLET
PRESSURE
(bar)
100
200
300
400
500
7
15
20
30 35
1/4MEG-0010
3.1
4.4
5.4
6.3
7.0
11
.8
17
.3
20
24
26
1/
4MEG-0015
4.7
6.6
8.1
9.4
1
0.5
17.9
26
30 37
40
1/
4MEG
-00
20
6.2
8.8
10.8
12.4
13
.9
24
35
40
49
53
1/
4MEG
-0025
7.7
10
.9
13.3
15
.4
17.2
29
43
50
61
66
1/
4MEG-0030
9
.1
12
.9 1
5.8
18.2
20.4
35
51
59
72
78
1/
4MEG
-
0035
10.5
14
.8
18
.1
20
.9
40
59
68
83
1/
4MEG-0040
11.8
16
.7
20.4
45
66
76
1/
4MEG-005
0 14.2 20.1
54
79
1/
4MEG
-0060
16
.4
63
1/
4MEG-0070
18.3
70
1/
4MEG-0080
19.9
76
N
OTE:
F
LOW
RATES
TAB
ULATED
ABOVE
IN
CLUDE
EFFECT
OF P
RESS
UR
E
DROP
THRO
UGH
UNIT.
DESCRIPTION:
FLOW
ANO
MOUNTING
SPECIFICATIONS
F
OR
No.
AA190DAG-_ &
No
.
AAB
190DAG- _
DIRECTIONAL
,
AIR
MOTOR-DRIVEN
T
ANK
CL
EANER
..
SprayingSystems
co:
~
Spray Nozzles
and
Accessories
P.O. Box
7900
-Wheaton,
II
. 110187-
7901
Rev
.
No
. Data
Sheet
No.
190DAG-1
Ref. SHEET OF
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
7
•
14"
(355
.6
mm]
APPROX
.
EX
T
ENSION
LENGTH
5•
[127 mm]
®._.,.,_
..
.
lHE .U190DDAGH-_
HIGH
PRESSUR[
[)IRECTIONAL
AIR
MOTOR-DR
I
VEll4
TlNK
WASHER
PROJ[CTS
CUEANING
SOLUTION
l:N
CONCEITTRATED
HIGH
IMPACi,
SOLID
STREAM
SPRAYS
...
WITH
ROTATING:
MOTION
Te!A
T
COVERS
TH
!E INTERNAL SURFACES
or
TtiE TANKS
BELOW
THE H
EICHT
Of' T
HE
SPRAY H
EAO
. SLOW, CONTROLLED
ROTA
TIONAL SP
EEDS
Of' THE
ROTATING
ltQl,IS
I
NG
ANP
NOZ:ZL~
TVRRr;T
PRQVII)~
A T
HQRQl,IGH
C~
~A
N
ING
ACTION
QN
TH~
T,AN~
SV~F.AC!s,
AIR
MOTOR
DRIVE
'-.._
ASSEMBLY
'-......_
A
IR
INl.tT
CONN.
1/ 4- NPT (M)
OR
1/-'"
BSPT
{Ir.I)
NOTE: LUBRICATOR ASSEMBLY (SUPPLIED
WITH
UNIT)
IS
REQUIRED
·
FOR
AIR
SUPPLY
LI
NE
.
IL
IQU
ID
IN
LET
CONN.
I"
t,IPT
(F) ~r
1"
RSPT
(r)
lf
;;,I
-...
- •·
MOUNTING-
rLANGC
~-
-----
i:
--=-{
__
~s~c:~T~S:EET
l90
·
AG-
1)
/
......
./
'
( - - \
RO
T
ATING
HOUSING
--
1
ROTATING
NO
·
ZZ
L[
TURRET
WITH 'SOLID
STRE,l,M
WASHJ£T•
HOZ.ZLES
(2:
REQ
1
D)
H,',RDENED
STA
IN
LESS
STEEL
1/,4w
NPT(f')
OR
1/,4"
BSPT
{f')
(SEE
INDUSTRIAL
CA
T
ALOG
AND
DAT'A
SHEET
15659)
f-
---.J-
-4
3/4"
(120
mm)
FEIi
TUR
ES
:
•
CAN
~E
PER~AN
~
NT
LY
!NSTA!,,!J:I)
QoR
VSED
,AS
A P
QRTA!!
LE
1.JNIT
,
eD
IRECT
IONAL
NOZZLE:
TURRET
WITH
2
SCUD
STRE-.t,I
NOZZLES
IS
GEAR
DRIVEN
TO
GIVE
180
DE<GREE
COVERAGE
OF
THE
T,1,NK
BELOW
THE
SF'RAY
HEAD.
e ENTIR·E ORIVING
l\JN
IT IS t.lOUNTED OUTSI
DE
Of
THE
T
...
NK.
e
WR
Tit.NI<
DIAMETERS
UP
TO
AF'PROXIMATELY
34
n.
{10.4
m).
• fOR
SPEC
IFI
CATIONS
AND
ADDITIONAL
IHFOR
MAT
ION,
SE:E
DATA
SHEET
190DAGH-1
ANO CATALOG
15
.
e
WR
USE
AT PRESSURES
UP
TO
10-00
PS
I
(69
ba
r)
AND
CA
PACITIES
OF"
UP
TO
20
GPIA
(7!5
I/mlna).
•
er
C[RTlmD
U~
IT
H
OW
JO
ORDER;
EXAMPI
E•
AAB190DAGH- 6 + B 1
/4MEG
-
00i\&
c
o.s.
190
AGH-l)
ll L
SPEC1F'Y
NOZZLE SIZE
&:
MAT
ER'IAL
AO-D
• 6"
TO
iTHE
PART
HO,
FO
R
FOR
8SPT
CO:NN
E
CTIONS
SPECIFY
EXTENS
'
IO
N
LEN:GTH
/\PD
-~-
TO
THt
fA!o:T
NO
,
FOR
f'OR
BSPT
CONNECTIONS
DESCRIPTIO
N:
No,
M190OAGH
- _
a:
MB
190DAGH- _
Hl
llH
PRESS
'URE
D
IR
ECTIOHAL
AIR
MOTOR-O~IVEN
TANK
CLEANER
..
SprayingSystems
co:
~
SP.ray Nozzles
and
Accessories
P
.O
. So• 7900 -"'heOIM,
II
.
50
1
87-790
1
R
e,
,
No
,
Rel,
Doto,
Sh
ee
t
Ne,
.
190DAGH
I
J____Q_E
AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1
8
•
/
9/32"
(7.1
1/2"
(12.7
mm)
2
1/4"
(57
.2
mm)
1"
NPT
(BSPT)
INLET
5"
(127
mm)
DIA
.
,_____
BOLT
CIRCLE
120°
TYPICAL
MOTOR
END
VIEW OF INLET
BODY
MOUNTING FLANGE
SPECIFICATIONS
e
MAXIMUM
PRESSURE
-
1000
PSI
(69
bar).
e
MAXIMUM
RECOMMENDED
FLOW
-
20
GPM
(76
I/min).
e
MAXIMUM
LIQUID
TEMPERATURE
-
200'F
(93'C).
e
PRESSURE
LOSS
-
40
PSI
(2.8
bar)
AT
20
GPM
(76
I/min).
e
SPRAY
HEAD
FITS
THROUGH
A 4
3/
4"
(
127
mm)
DIAMETER
HOLE.
© Spraying Systems
Co
.
FLOW
RATE
DATA
U.S.
UNITS
-
TOTAL
rLOW
or
2
NOZZLES
(EQUAL
CAPACITY)
GALLONS
PER
MINUTE
NOZZLE
INLET
PRESSURE
(PSI)
SIZE
100
200
300
400
500
600
700
800
900
1000
1
/4MEG-0010
3.1
4.4
5.4
6.3
7.0 7.6
8.2
8.8
9.3 9.8
1
/4MEG-0015
4.7
6.6 8.1
9.4
10.5
11.5 12.4
13
.3 14.1
14.9
1
/4MEG-0018
5.6 7.9 9.7 11.2 12.5
13
.7
14
.8
15
.8 16.8 17.7
1/
4MEG-0020
6.2
8.8
10.8
12.4
13.9 15.2 16.4 17.5 18.6
19.6
1
4MEG-0025
7.7
10.9
13.3
15.4
17.2 18.8
20.3
--
--
--
1/
..
u.u:-r..-nn~n Q 1
1?
Q 15.8 18.2
?n
A
--
-- --
-- --
1
4MEG-0035
10.5
14.8
18.1 20.9
--
--
-- --
--
--
1
4MEG-0040
11.8
16.7
20.4
-- -- -- -- -- -- --
1
4MEG-0050
14
.2 20.1 -- -- -- -- -- -- -- --
1I
4MEG-0060
16.4
--
-- --
--
--
-- --
--
--
1
4MEG-0070
18.3
-- --
--
-- -- -- --
--
--
1
4MEG-0080
19.9
-- --
--
--
--
-- --
--
--
METRIC
UNITS
TOTAL
rLOW
or
2
NOZZLES
(EQUAL
CAPACITY)
LITERS
PER
MINUTE
NOZZLE
INLET
PRESSURE
(bar)
SIZE
7 15 20
30 35
40
50 55 60
70
1/4MEG-0010
11.8 17.3
20
24
26 29
32
34
35
38
1/4MEG-0015
17.9
26
30 37
40 43
48
50 52
57
1/
4MEG-0020
24
35
40 49 53 57 63 66 69
75
1/
4MEG-0025
29 43 50
61
66
70 78
-- -- --
1/
4MEG-0030
35
51
59 72
78
--
-- --
--
--
1/
4MEG-0035
40 59 68
83
--
--
-- --
--
--
1/
4MEG-0040
45 66
76
-- -- -- -- -- -- --
1/
4MEG-0050
54
79
--
--
--
--
--
-- -- --
1/
4MEG-0060
63
-- --
--
--
--
-- --
--
--
1/
4MEG-0070
70
-- --
--
--
--
-- --
--
--
1/
4MEG-0080
76
-- --
--
--
--
-- --
--
--
NOTE:
FLOW
RATES
TABULATED
ABOVE
INCLUDE
EFFECT
OF
PRESSURE
DROP
THROUGH
UNIT.
DESCRIPTION:
FLOW
RATE
&
MOUNTING
SPECIFICATIONS
FOR
No.
AA190DAGH-- &
No.
AAB190DAGH--
HIGH
PRESSURE
DIRECTIONAL,
AIR
MOTOR-DRIVEN
TANK CLEANER
A SprayingSystemsCo:
~
Spray Nozzles
and
Accessories
P.O. Box
7900
-Wheaton,
II
.
60187-7901
Rev. No.
Data
Sheet
No.
190DAGH-1
Ref.
SHEET
OF
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
9
~,3
1
5/1
16"
7
[100.1
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1
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APPROX. WEIGHT
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No
. 46340
-1
'90
·
AIR
DRIVE
N
IMOT
OO
ASS
>.-!B
l Y
FOR
190
AI
IR
MO
TOR-DRl
\!\E
NI
T
ANK
C
IJ
EAl'IIEIRS
Spraying
Systems
Co:
Spray
ozzles and Acce
ss
orie~
P.O.
eo:x
7·900 =
'Mleo
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an
II.
60
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46,3
40-1
90
S
EE1
OF •
AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1
10
SAFETY PRECAUTIONS
CERTAIN ATMOSPHERES WITHIN THE TANK BEING CLEANED COULD BECOME EXPLOSIVE, SUCH
AS DUST PARTICLES IN FLOUR SILO, OR FUMES IN PAINT MIXING TANKS. FOR THIS REASON,
THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE OBSERVED.
YOUR SAFETY AND THE SAFETY OF OTHERS IS EXTREMELY IMPORTANT.
WE HAVE PROVIDED IMPORTANT SAFETY MESSAGES IN THIS MANUAL FOR YOUR
PRODUCT. ALWAYS READ AND OBEY ALL SAFETY MESSAGES.
THIS IS THE SAFETY ALERT SYMBOL. THIS SYMBOL ALERTS YOU TO HAZARDS
THAT CAN KILL OR HARM YOU AS WELL AS OTHERS. THE SAFETY ALERT
SYMBOL AND THE WORDS “DANGER” AND “WARNING” WILL PRECEDE ALL
SAFETY MESSAGES. READ THE FOLLOWING WORDS AND WHAT THEY SIGNIFY:
DANGER
YOU MAY BE KILLED OR SERIOUSLY INJURED IF YOU DON’T FOLLOW THESE
INSTRUCTIONS.
WARNING
YOU MAY BE SERIOUSLY INJURED IF YOU DON’T FOLLOW THESE INSTRUCTIONS.
ALL SAFETY MESSAGES WILL IDENTIFY THE HAZARD, TELL YOU HOW TO REDUCE THE
CHANCE OF INJURY AND TELL YOU WHAT CAN HAPPEN IF THE SAFETY INSTRUCTIONS
ARE NOT FOLLOWED.
INSTALLATION
QUALIFIED PERSONNEL MUST PERFORM ALL WORK REQUIRED TO ASSEMBLE, INSTALL,
OPERATE, MAINTAIN AND REPAIR THIS EQUIPMENT. IMPROPER INSTALLATION AND
OPERATION CAN RESULT IN SEVERE PERSONAL INJURY AND/OR DAMAGE TO
PROPERTY. CORRECT INSTALLATION IS YOUR RESPONSIBILITY.
WARNING
INSTALL PROPER GUARDS AS NEEDED. FOLLOW BASIC LIFTING GUIDES WHEN
TRANSPORTING OR HANDLING THIS PRODUCT. FAILURE TO FOLLOW THIS INSTRUCTION
CAN RESULT IN BACK INJURY, BURNS OR OTHER SERIOUS INJURY.
CONNECTIONS
CONNECT THE AIR MUFFLER (SHIPPED LOOSE) TO THE AIR MOTOR EXHAUST
CONNECTION.
•
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
11
INPORTANT! EXHAUST CONNECTION IS THE THREADED CONNECTION ON THE LEFT
AS YOU FACE THE MOTOR OPENINGS (MAKRED “OUT”). CONNECT THE
LUBRICATOR SUB-ASSEMBLY TO THE AIR INLET CONNECTION OF THE AIR MOTOR.
THE INLET CONNECTION IS THE THREADED CONNECTION ON THE RIGHT AS YOU
FACE THE MOTOR OPENINGS (MARKED “AIR IN”). LUBRICATOR SUB-ASSEMBLY
SHOULD BE LOCATED NO FURTER THAN 20 INCHES FROM AIR MOTOR.
ATTACH A COMPRESSED AIR LINE TO THE QUICK CONNECT FITTING OF THE PRESSURE
REGULATOR AND VERIFY THAT THE NOZZLE HUB ROTATES CLOCKWISE WHEN VIEWED
FROM THE NOZZLE HUB END BY APPLYING AIR PRESSURE TO THE MOTOR. CONNECT
THE LIQUID LINE TO THE INLET CONNECTION OF THE LIQUID INLET BODY.
MOUNTING
BOLT OR CLAMP THE UNIT TO THE TANK TO BE CLEANED AS DICTATED BY THE
MOUNTING FLANGE PROVIDED. ADJUSTABLE FLANGES ALLOW EASY POSITIONING OF
THE TANK CLEANING UNIT TO VARIOUS SPRAY DEPTHS FOR MAXIMUM CLEANING
EFFECTIVENESS.
LIQUID INLET CONNECTION
PROPER INSTALLATION REQUIRES LIQUID SUPPLY LINE (PIPE, HOSE, ETC.) MEET OR
EXCEED MAXIMUM WORKING PRESSURE. USE OF PTFE PIPE TAPE OR OTHER
APPROPRIATE SEALANT COMPATIBLE WITH YOUR PROCESS FLUIDS IS HIGHLY
RECOMMENDED FOR LEAK FREE CONNECTIONS.
DANGER
INSTALLATION THE TANK CLEANER WITH INSUFFICIENT CONNECTIONS COULD RESULT
IN LEAKS AND/OR EXPLOSION. IF YOU DO NOT FOLLOW THESE INSTRUCTIONS, YOU MAY
BE KILLED OR SERIOUSLY INJURED.
MECHANICAL CLEARANCES
PROPER INSTALLATION REQUIRES THAT SUFFICIENT CLEARANCE BE MAINTAINED
BETWEEN THE ROTARY HOUSING AND NOZZLES OF THE TANK CLEANING UNIT AND ANY
INTERNAL BAFFLES OR THE WALLS OF THE TANK BEING CLEANED.
AIR MOTOR
46341
AIR MOTOR MUFFLER
46348
•
AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1
12
DANGER
IT IS YOUR RESPONSIBILITY TO ENSURE THAT THERE IS NO POSSIBILITY OF THE MOVING
PARTS COMING IN CONTACT WITH FIXED OBJECTS. FAILURE TO INSTALL THE TANK
CLEANER WITH SUFFICIENT CLEARANCES COULD RESULT IN THE GENERATION OF
SPARKS WITH A RESULTANT EXPLOSION OR FIRE. IF YOU DO NOT FOLLOW THESE
INSTRUCTIONS, YOU MAY BE KILLED OR SERIOUSLY INJURED.
GROUNDING
A GROUND SCREW IS PROVIDED ON THE LIQUID INLET BODY MARKED WITH A GROUND
SYMBOL. A GROUND WIRE SHOULD BE CLAMPED UNDER THE SCREW HEAD AND
CONNECTED TO EARTH GROUND VIA AN APPROVED GROUNDING METHOD. LIKEWISE, A
GROUND WIRE SHOULD BE AFFIXED TO THE TANK AND TERMINATED AT AN EARTH
GROUND.
DANGER
IT IS NOT SUFFICIENT TO GROUND ONLY THE TANK CLEANER OR THE TANK ITSELF
BECAUSE THE ELECTRICAL CONTINUITY BETWEEN THE TANK CLEANING UNIT AND TANK
CANNOT BE GUARANTEED. A SEPARATE GROUND CONNECTION FROM BOTH THE TANK
CLEANING UNIT AND THE TANK ITSELF SHOULD BE MADE. FAILURE TO FOLLOW THIS
INSTRUCTION CAN RESULT IN BUILDUP OF STATIC CHARGE BETWEEN THE TANK AND
THE TANK CLEANER PARTS WHICH COULD CAUSE A SUDDEN DISCHARGE OF CURRENT
WITH A RESULTANT EXPLOSION OR FIRE.
YOU MAY BE KILLED OR SERIOUSLY INJURED IF YOU DO NOT FOLLOW THESE
INSTRUCTIONS.
HIGH IMPACT SPRAYS
THIS TANK CLEANER MAY BE EQUIPPED WITH SOLID STREAM NOZZLES WHICH
CONCENTRATE THE FLOW ENERGY INTO A SMALL AREA FOR MAXIMUM IMPACT AND
CLEANING EFFICIENCY. OPERATION AT HIGH PRESSURE INCREASES THEIR
EFFECTIVENESS BUT ALSO CREATES A HAZARD IF THE PROPER PRECAUTIONS ARE NOT
FOLLOWED.
WARNING
INJURY HAZARD FROM HIGH IMPACT SPRAYS.
HIGH IMPACT SPRAYS CAN CAUSE SEVERE INJURY. THE LIQUID PRESSURE TO THE TANK
CLEANER SHOULD NEVER BE TURNED ON WHILE THE UNIT IS OUTSIDE THE TANK.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FLUID PENETRATION
THROUGH CLOTHING AND INTO THE HUMAN SKIN CAUSING SEVERE INJURY, POSSIBLY
RESULTING IN AMPUTATION OR DEATH. IF ANY PART OF THE BODY COMES IN CONTACT
WITH THE SPRAY STREAM, IMMEDIATELY CONSULT A PHYSICIAN.
•
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
13
AIR MOTOR LUBRICATION
USE DETERGENT SAE #10 AUTOMOTIVE ENGINE OIL. CONSULT WITH YOUR LOCAL
SUPPLIER OF LUBRICANTS OR CONTACT YOUR LOCAL SPRAYING SYSTEMS CO. SALES
OFFICE.
AUTOMATIC LUBRICATION
INLINE AIR LUBRICATOR SHOULD BE ADJUSTED TO FEED 1 DROP OF OIL PER MINUTE (60
SEC). DO NOT OVER-FEED OIL AS CONTAMINATION OF EXHAUST AIR MAY RESULT.
NOTE: THE AIR SOURCE MUST BE WATER-FREE AND PROPERLY LUBRICATED TO
PREVENT RUST AND EXCESSIVE FRICTION FROM WEARING OUT THE MOTOR
PREMATURELY. IF THE AIR MOTOR IS TAKEN CARE OF PROPERLY IT SHOULD LAST
MANY CLEANING CYCLES BEFORE REPAIR OR REPLACEMENT IS NECESSARY.
OPERATION
IT IS YOUR RESPONSIBLY TO OPERATE THIS PRODUCT AT RECOMMENDED SPEEDS,
LOADS AND TEMPERATURES.
RUN THE UNIT WITHIN THE SPECIFIED PRESSURES AND FLOW RATES FOR THE LIQUID
AND AIR MOTOR TO ENSURE SAFETY. TO MAINTAIN PROPER OPERATIONS DO NOT RUN
THE UNIT DRY, ALWAYS KEEP LIQUID FLOW ON BEFORE STOPPING THE AIR MOTOR.
WARNING
DO NOT USE COMBUSTIBLE GASES TO DRIVE THE AIR MOTOR. SOUND LEVEL FROM
MOTOR MAY EXCEED 85DB(A). CHECK COMPATIBILITY OF SERVICE FLUID WITH
MATERIALS USED TO CONSTRUCT THIS PRODUCT. USE A PRESSURE GAUGE TO
MONITOR LIQUID PRESSURE (SEE 190DAG-1 FOR FLOW RATE DATA). ENSURE THAT THE
PUMPING SYSTEM HAS MONITOR CONTROLS AND EMERGENCY SHUT OFF SYSTEM IN
CASE OF PRESSURE SPIKE WHICH CAN CAUSE HARM TO THIS PRODUCT. FAILURE TO
FOLLOW THIS INSTRUCTION CAN RESULT IN BURNS, EYE INJURY OR OTHER SERIOUS
INJURY.
DANGER
SPRAYING SYSTEMS CO. STRONGLY RECOMMENDS THE USE OF APPROPRIATE SAFETY
EQUIPMENT WHEN WORKING WITH POTENTIALLY HAZARDOUS CHEMICALS. SEE YOUR
CHEMICAL’S MSDS SHEET FOR ALL SAFETY MEASURES RELATING TO YOUR CHEMICAL.
THIS EQUIPMENT INCLUDES BUT IS NOT LIMITED TO:
PROTECTIVE HAT
SAFETY GLASSES OR FACE SHIELD
CHEMICAL-RESISTANT GLOVES AND APRON
LONG SLEEVE SHIRT AND LONG PANTS
ALWAYS REMEMBER TO CAREFULLY READ THE CHEMICAL MANUFACTURER’S LABEL AND
FOLLOW ALL DIRECTIONS.
•
AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1
14
MAINTENANCE
IT IS YOUR RESPONSIBILITY TO REGULARLY INSPECT AND MAKE NECESSARY REPAIRS
TO THIS PRODUCT IN ORDER TO MAINTAIN PROPER OPERATION. IT IS RECOMMENDED
THAT THE BUSHINGS AND SEALS BE INSPECTED EVERY 1000 HOURS OF OPERATION OR
SOONER IF EXCESSIVE LEAKAGE OF THE SEALS OCCURS.
REMOVAL AND REPLACEMENT OF SPRAY NOZZLES (ITEM 17 ON PARTS LIST DRAWING PL 190DAG &
PL 190DAGH)
Make sure the unit is completely disconnected from the
air source before attempting to service nozzles.
1. Unscrew spray nozzles (17) from nozzle hub (16)
and inspect for plugging and wear.
2. If a nozzle is plugged or partially plugged, clean out
the orifice and inlet area with a wooden toothpick or
other relatively soft probe. Screwdrivers, wire or
other hard metal items should not be used since
they may scratch and severely damage the orifice.
a. If the nozzles need replacement, obtain new
nozzles.
3. Replace spray nozzles (17) in nozzle hub (16) by
tightly screwing them in.
REMOVAL AND REPLACEMENT OF NOZZLE HUB BUSHINGS (ITEM 15 ON PARTS LIST PL 190DAG &
PL 190DAGH)
1. Unscrew (counter-clockwise - right hand thread)
nozzle hub post (18), and slide nozzle hub bushings
(15) and nozzle hub (16) off the rotary Y-housing
(14) and nozzle hub post (18).
2. Remove any foreign material from nozzle hub gear
teeth.
3. To replace parts, slide one nozzle hub bushing (15)
over the end of the rotary Y-housing (14) up to the
shoulder.
4. Install second nozzle hub bushing (15) onto nozzle
hub post (18) and push nozzle hub onto rotary Y-
housing end.
5. Apply Loctite 243 or 242 to threads of nozzle hub
post (18) and screw (clockwise) into rotary Y-
housing (14) until it seats firmly.
6. Torque to 20 lb-ft (27 Nm).
REMOVAL OF #46340 AIR MOTOR DRIVE (SEE PARTS LIST DRAWING PL 46340-190)
1. First make sure the unit is completely disconnected
from the air source. 2. Using a 4 mm Allen wrench, unscrew and remove
both 5 mm socket head cap screws (1) and
respective spring washers (2).
3. You should now be able to lift the air motor drive
REMOVAL/REPLACEMENT OF AIR MOTOR DRIVE COUPLING (ITEM 8 ON PARTS LIST PL 46340-190)
1. If it is necessary to remove the coupling (5) from the
gear motor sub-assembly (11) shaft, tap the
coupling with a rubber or plastic mallet until it
releases from the shaft.
2. To reassemble, align the keyway on the coupling (5)
with the key (6) on the gear motor sub-assembly
(11) shaft and lightly tap the coupling (5) until it
bottoms on the shaft.
Note: The coupling (5) on the gear motor sub-assembly
(11) shaft has a press fit so the coupling (5) does not
inadvertently come apart during removal or installation
of the gear motor sub-assembly.
REMOVAL OF THE UPPER SHAFT SEAL BODY SUB-ASSEMBLY (4) AND PINION GEAR BUSHING
RETAINER SUB-ASSEMBLY (22) ON PARTS LIST (PL 190DAG & PL 190DAGH) REPAIR KIT (AB-190DAG-
KIT)
1. If it has not already been done, the air motor sub-
assembly should be removed as described in the
Removal of #46340 air motor drive section above.
2. Next, tap out the groove pin (9), unscrew the upper
shaft seal body sub-assembly (4) and slide off the
shaft (10).
3. Remove gasket (5) from shaft (10).
4. Now unscrew the 5/16” hex head cap screw (19),
remove the lower screw shield (20) and drive plate
(21).
5. Unscrew the pinion gear bushing retainer sub-
assembly (22) and slide off the shaft (10).
6. Pull the rotary Y-housing (14) and bushings (13 &
23) off the stem (12).
•
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
15
7. Inspect O-Rings inside the upper shaft seal body
sub-assembly (4) and seals inside pinion gear
bushing retainer sub-assembly (22).
8. If damaged or worn, replace with new sub-
assemblies.
9. Remove any foreign material from gear teeth of the
pinion gear bushing retainer sub-assembly (22)
before reassembly.
REASSEMBLY OF THE UNIT (SEE PARTS LIST PL 190DAG & PL 190DAGH)
1. Install one new bushing (23) into the lower end of
the rotary Y-housing (14) and one new bushing (13)
onto the stem (12) up to shoulder.
2. Slide the rotary Y-housing (14) and bushing (23)
back onto the stem (12).
3. Reassemble the pinion gear bushing retainer sub-
assembly (22) onto shaft (10) by slowly rotating it as
you slide it onto the shaft. This procedure will help
prevent damage to the shaft seals inside. Also, be
sure the nozzle hub gear assembly (14) and pinion
gear bushing retainer sub-assembly (22) mesh
properly.
4. Torque pinion gear bushing retainer sub-assembly
(22) to 40 lb-ft (54 Nm).
5. Replace the drive plate (21) and lower screw shield
(20).
6. The bottom of the shaft should pass through the
drive link so it is about flush with the bottom of the
drive link.
7. Apply Loctite 243 or 242 to threads of hex head cap
screw (19) and thread into shaft (10).
8. Holding the rotary Y-housing (14), torque hex head
cap screw (19) to 5 lb-ft (7 Nm).
9. Install gasket (5) onto shaft (10) at the upper end of
the shaft.
10. Apply Loctite 243 or 242 to threads of the upper
shaft seal body sub-assembly (4) and reassemble
onto shaft (10) by slowly rotating it as you slide it
onto the shaft.
11. This procedure will help prevent damage to the
shaft seals inside.
12. Torque upper shaft seal body sub-assembly (4) to
50 lb-ft (68 Nm).
13. Complete the reassembly by installing the groove
pin (9) into shaft (10).
REPLACEMENT OF #46340 AIR MOTOR DRIVE (SEE PARTS LIST DRAWING PL 46340-190)
1. If it is not already attached, align the keyway on the
coupling (5) with the key (6) on the gear motor sub-
assembly (11) shaft and lightly tap the coupling (5)
until it bottoms on the shaft.
2. Insert the coupling (5) through the hole in the top of
the 190 inlet casting.
3. The slot on the coupling (5) should be aligned and
indexed over the groove pin and drive shaft on the
190 assembly.
4. The air motor drive assembly can now be rotated
until the through holes on inlet body align with the
M5 female threaded inlet holes on the air motor
drive assembly.
5. Using a 4 mm hex Allen wrench, secure the gear
motor sub-assembly (11) to the inlet body using two
M5 bolts (1) and spring lock washers(2).
6. BEFORE RE-INSTALLING IN A TANK,
CONNECT AN AIR LINE TO THE AIR MOTOR
DRIVE TO MAKE SURE THE UNIT WORKS
PROPERLY.
•
16
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
PART LISTS
•
*
'
"
"
C
C
*
**
*
*
**
**
'
*
*
'
ITEM
1
2
3
4
s
7
7
8
9
10
1l
12
13
14
15
16
17
18
19
20
21
22
23
PART
N
UM
BER
4634()-190
CP77
17·2·124·VI
CP77
17-
2-21
4-VI
18330-316E
PR
0>58362-
NY
18335-2-
SS
818335-2-55
CP26404
CP19
109·
SS
CP50350-
-31655
CP503
51
-_·31655
CP50355-3
1
6SS
50352-2-CGRTEF
CP50348
·31
6L
CP50352
-1-
CGR
TEF
50353-
316SS
...
CPS0354-3
1
6SS
CP18328·SS
CP19
10
3-1-316SS
CP50349-
31
6SS
18332-1-3
16E
PR
CP
50352
-3-
CGRTE
F
Ports
List
DESCR
I
PTION
Air
Moto
r-Driven
Assemb
ly
O·Ring, Viton®
O-Ri
ng,
Viton®
Upper
Bushing
Retainer Assembly, Type 316
Sta
i
nless
Steel, P
TFE,
Carbon/Graph
it
e
Filled
&
EPR
G.ackct
Nvlo
n
CE
N
amep
l
ate
&Inlet
Body
Sub-Assemb
l
y,
Stai
nl
ess
Steel,
Steel
&
Viton@
CE
Namep
late &Inlet
Body
Sub
-
Assembly
, Stainl
ess
Steel
,
St
ee
l &
Viton@
(BSPT
Vers
ion)
Adapter, l/4NPT (F) Xl/4BSPT (M),
Brass
Groove
Pin,
Sta
in
l
ess
Steel
Sha~. Tvoe 316
St
c1
in
le
Sl;
St
ee
l
Extension
Tu
be
, Type 316
Sta
i
nless
Stee
l
Stem, Type
316
Stai
nless
Ste
el
Bush
ina.
PTFE.
Carbo
n/
Grao
hite
Fil
l
ed
Rotary Y-
Hou
slng, Ty
pe
316L
Stain
l
ess
Steel
Bu
sh
ing,
PTFE,
Carbo
n/
Grap
hite
Filled
N
ou
le
Hu
b Gear
Assem
b
ly,
T
ype
316
Sta
in
l
ess
St
ee
l
Nozz
le
,
So
lid Stream
WashJe
t@
Nozzl
e,
Hclrde
ned
Sta
in
l
ess
Steel
(1/4"
NPT
or
1/4"
0!;P
T
Conn
.) {2
11.eq
'd)
(;e
e Industrial C.talog &
D.S. 1
5659
(WashJe
t®
)
N<JZ
zle
Hub
Po5
t,
Tvoo
316
Stain
le,5
Stee
l
Cap
Screw,
Hex
Hd.
111
0·
32,
Sta
i
nl
ess
Steel
Lower Screw
Sh
ie
ld, Tvpe 316
Stai
n
less
Stee
l
Drive
Plate
Type
316
Stain
le.s
Stee
l
Pinion
Gea
r
Bushing
Retainer
Assemb
l
y,
Type
316
Stainless
Stee
l,
P
TFE
Carbo
n/Graphite
Fill
ed
&
EP
R
Bush
ing,
PTFE
,
Carbo
n/
Grap
hite
Fi
lle
d
*
AB
-
190DAG
-
SEALS
, Spare
Sea
l Parts
IGt
(I
nc
ludes All Items
Ma
r
ked
with"*")
**
AB-
190DAG-KIT, Spare
Pa
rts Kit
{I
ncludes
All
Items
Marked
with"*" & "**")
***
Sp
ecify Spray
No
zz
le
Nu
mber and Material:
Example:
1/
4MEG
·
D02O
, Hardened Stai
nl
ess
Steel WashJet®
Noule
Torque & Loctite®
Req
ui
re
ments
ITEM
POUND-FT
NEWT
ON
METER
LOCT
ITE
U
SED
4
SO
lb
-ft
68
N-m
242
or
243
18
20
lb
-ft 27 N-m
242
or
243
19 S l
l>-ft
7 N-m
242
or
243
22
40
lb-ft 54 N·m
242
or
243
@sp
raying
Systems
Co.
1
~
7
8
9
\
/10
Air Motor-Dri
ve
n
Aowm
b
ly
Cap
Screws
&
Lock
Washers
Me
tric
MS
x 0.8 x
20mm
DESCRIPTION:
N
O.
AA
190OAG-_ &NO. AA819'00AG-_
Directional Air Motor-Driven
Tank
Cleaner
11
r:
:
g--
~14
~
1516
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,,
23
~
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---------
15
22
~
~1
8
21
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20
____.Jr
17
19
SprayingSystems
co
:
ftEt£
RE:N
C£
:
Spray
No
,
~lus
and
Ac:;ic
es.s
or-i
us
P.
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7900
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60187
-
7901
Parts
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•
*
*
*
1'
**
*
*
**
*
*
ITEM
1
2
3
4
5
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART
NUMB
ER
46340-190
CP77
17·2·124·VI
CP7717·2·214·VI
18330-316EPR
CP58362
-
NY
18335-2-
SS
818335•2·
SS
CP26404
CP19109
·
SS
CP50350-
-316SS
CP5035
1-_
-316SS
CP50355-31
6SS
50352-2-CGRT
EF
CP50348
·316L
CPS035
2-1-
CGRTEF
503
53-
316SS
....
CP50354-31
6SS
CP18328-SS
CP19103-1
-
316SS
CP50349-31
6SS
18332-1-316EPR
CP5035
2-
3-CGRTEF
Parts
List
DESCR
I
PT
ION
Air Motor-Driven
Assemb
ly
O-R
ino, Viton®
O-Ri
ng
, Viton@
Up
per
E>us
hing Retainer
Assem
bly, Type 316
Sta
i
nles
s steel,
PTFE,
Carbo
n
/G
ra
phi
te
Filled
&
EPR
Gasket
Nylo
n
CE
Nameplate & Inlet
Body
Su
b
-Assemb
l
y,
Stai
nl
ess
St
ee
l,
Steel
&
Viton@
CE
Nameplate & Inlet
Body
Sub-
Assembly
, Stainl
ess
steel,
Steel
&
Viton@
(BSPT
Ve
rsion)
Ada
pter, l/4NPT (Fl X l/4BS
PT
(Ml,
E>rass
Groove
Pi
n,
Sta
in
l
ess
Steel
Shaft,
TvDe
316
St
ain
le~
Stee
l
Extension
Tu
be,
Type 316
Sta
iml
es
sSteel
Stem
, Tvoe
316
Sta
i
nless
Steel
Bu
shi
n
o.
PTF
E Carbon/Graohite Filled
Rotary Y·Houslng, Type 316L Stain
less
Steel
Bu
sh
in
g,
PTFE
, Carbon/Gr
ap
h
it
e Fill
ed
N
oule
Hub
Gear
Assemb
l
y,
Type
316
Sta
inl
ess
Steel
N
ozzl
e,
So
lid
Strec1m
WashJe
t@
Nozz
l
e,
Hardened
Stoi
in
le
ss
Steel
(1/4"
NP
T or 1}4"
()!;P
T
Conn
.)
(2
Re{l
'
d)
!;ee
Industrial CJtalog &
D.S. 15659 (Wash
Je
t®)
Nozzle Hub
Pos
t,
Type
316
Stainl
ess
Stee
l
Cap
Screw,
Hex
Hd.
1110·
32,
Stai
nl
ess
Steel
Lower So-ew
Sh
ie
ld, Type
316
Stainless St
ee
l
Drive Plate, Tvn,,
316
Stc1
inl
ess.
Stee
l
Pin
ion Gear
Bush
i
ng
Re
t
ai
ner Assembl
y,
Type
316
Sta
.lnless St
ee
l,
P
TFE
Carbon/Graphite
Fi
ll
ed
&
EP
R
Bu
shi
n
g,
PT
F
E,
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ite
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lled
*
AB
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AG
-
SEA
L
S,
Sp
ar
e
Sea
l
Pa
rts Kit (Includes
Al
l
Ite
ms Mark
ed
with "*")
** AB-190DAG-K
IT
, Spare Parts Kit (
In
cludes A
ll
Items
Marked wi
th"*"
& "**")
***
Sp
ecify
Sp
r
ay
Noz
zle
Nu
mber and Material:
Ex
ample: 1/4MEG·0020, Hardened Stainless Steel
Wa
s
hJ
et® Nozzle
T
orq
ue & Locti
te®
Requ
irements
ITEM
POU
ND-FT N
EWTO
N
METER
LOCTITE
USED
4
SO
l
b-ft
68 N-m 242
or
243
18
20
l
b-ft
27
N-m 242 or 243
19
5 lb-~ 7
N-m
242
or
243
22
40
l
b-ft
54 N·m 242
or
243
£l5p
mying Systems
Co
.
7
8
9
~1
/10
Air Motor-
Dr
iven
Assem
bly
Co
p
S<:rews
& Lock
Woshers
Metric
M5
x
0,8
x20mm
DESCRI
PTI
ON
:
NO
. AA
190
0AG
H-_ &NO. AA81
90
OAOH-_
Directional
Ai
r Motor-Driven Tank Clean
er
11
~
--
12
~
-
13
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~ 14
~
15
16
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18
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
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AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
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•
ITEM PART NO. DESCRIPTION
1 CP22023 Coupler,
Brass
2
CP22024-I
Coupler Nipple, Steel
3 CP22025 Filter / Regulator
-4
26383-1/4-100
Gauge
5
CP799B-7/B
Close Nipple, Brass
6 CP22027 Lubricator
No.
21030
Lubricator Assembly
DESCRIPTION:
No.
21030
WBRICATOR
ASSEMBLY
8s!!~~~~o:
P.O. Box 71100
_._
Wheaton, II. 80187-71100
Rev.
No.
Perill
U.t
No
.
PL
21030
Rel.
SHEET
OF
20
AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1
WARRANTY
SPRAYING SYSTEMS CO. WARRANTY
SELLER WARRANTS THAT ITS PRODUCTS WILL CONFORM TO AND PERFORM IN
ACCORDANCE WITH THE PRODUCTS’ SPECIFICATIONS. SELLER WARRANTS THAT THE
PRODUCTS DO NOT INFRINGE UPON ANY COPYRIGHT, PATENT OR TRADEMARK. THE
FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, THOSE CONCERNING MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.
BECAUSE OF THE DIFFICULTY OF ASCERTAINING AND MEASURING DAMAGES
HEREUNDER, IT IS AGREED THAT, EXCEPT FOR CLAIMS FOR BODILY INJURY, SELLER’S
LIABILITY TO THE BUYER OR ANY THIRD PARTY, FOR ANY LOSSES OR DAMAGES,
WHETHER DIRECT OR OTHERWISE, ARISING OUT OF THE PURCHASE OF PRODUCT FROM
SELLER BY BUYER SHALL NOT EXCEED THE TOTAL AMOUNT BILLED AND BILLABLE TO
THE BUYER FOR THE PRODUCT HEREUNDER. IN NO EVENT WILL SELLER BE LIABLE FOR
ANY LOSS OF PROFITS OR OTHER SPECIAL OR CONSEQUENTIAL DAMAGES, EVEN IF
SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
•
This manual suits for next models
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