SPX FLOW PE10 Series User manual

SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699 USA
Tech Services: [phone]
Fax: [phone]
Order Entry: [phone]
Fax: [phone]
powerteam.com
Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 1
MODEL B (Model C for PE102A-GRC)
ELECTRIC HYDRAULIC PUMP
Max. Capacity: 10,000 PSI
Parts List for:
PE10 Series
PR10 Series
Form No. 101703
1
2
3
4
56
7
8, 9
10
11
12 13 14, 15 16
17
18
19
20
21
22
23
24
25
26,
27
28
29
30
31
See Detail V
For manifold or
valve options, see
"PARTS INCLUDED
BUT NOT SHOWN"
section of list.
Basic Pump Assembly
See sheet 6
SECTION X-X
Basic Pump Assembly
See sheet 6
See Detail V
For manifold or
valve options, see
"PARTS INCLUDED
BUT NOT SHOWN"
section of list.

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 2
Parts List
ITEM
PART
NO.
QTY DESCRIPTION
1
251072
1
Warning & Fill Instructions Decal
2 *11863 2 Backup Washer (1/2 X 3/8 X 1/16)
3 *10268 2
O-ring (1/2 X 3/8 X 1/16; For PE102, PE102-220, PE104,
PE104-220, PR102, & PR104)
† 17716 2
O-ring (1/2 X 3/8 X 1/16; For PE102, PE102-220, PE104,
PE104-220, PR102, & PR104)
*10268
3
O-ring (1/2 X 3/8 X 1/16; For PE102A, PE102A-220, & PR102A)
† 17716 3 O-ring (1/2 X 3/8 X 1/16; For PE102A, PE102A-220, & PR102A)
4 202505 1
Bushing (For PE102, PE102A, PE102-220, PE102A-220,
PR102, & PR104)
5 251051 1 Rocker Switch
6 24733 1 Cord Set (For PE Series only)
250894
1
Electrical Plug (For PR Series only)
12293 1.5 ft. Electrical Cable (For PR Series only)
7
251048
1
Bushing
8 12515 4 Machine Screw (10-24 UNC X 1 3/4 Lg.)
9 207405 4 Locknut (10-24 UNC)
10
420607
1
Base Plate
11 350672 2 Trade Name Decal (For PR Series)
351035
2
Trade Name Decal (For PE Series)
252102 2 Trade Name Decal (For LUKAS)
12 14456 2
Screw (#10-24 X 1/2 Lg.; Place ground wire terminal between
cover & housing)
13
211060
2
Screw (#9-15 X 1” Lg.)
14 251039 .5 ft. Motor Mounting Strap
15
251041
3”
Channel Rubber
16 251045 1 “D” Bushing Plug
17 251046 1 Relay (For PE Series only)
18
15468
4
Screw (#6-32 X 3/8 Lg.)
19 251049 1 Transformer (For PE Series only)
20
251050
1
Rectifier (For PE Series only)
21 251073 1 Screw (6-32 X 3/4 Lg.; For PE Series only)
22 64363 1 Plastic Housing
64616
1
Plastic Housing (For PE102AR & PE102AR-220)
23 10394 1 Hex Nut (5/8-18 UNF)

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 3
Parts List continued
ITEM
PART NO.
QTY
DESCRIPTION
24 13324 1 Washer (For 5/8 Bolt)
25 350583 1 Filler Adapter
26
*13755
1
O-ring (.558 X .414 X .072)
† 250135 1 O-ring (.558 X .414 X .072)
27
251280
1
O-ring Boss Plug
28 251043 1 Retaining Ring
29 201373 1 Retainer Washer
30
420643
1
Bladder
† 420736 1 Bladder
31
2001397
1
Bladder Spacer
PARTS INCLUDED BUT NOT SHOWN
PART NO.
QTY
DESCRIPTION
† 250238 1 Decal (EPR Seals)
350646
1
Cord Set (For PR Series only)
10855 2
Screw (Torque to 160/180 in. lbs. Tighten the screw on the right-hand
side facing the pump first.)
*10268
1
O-ring (1/2 X 3/8 X 1/16; For PE102A, PE102A-220, & PR102A)
† 17716 1 O-ring (1/2 X 3/8 X 1/16; For PE102A, PE102A-220, & PR102A)
251253
1
Remote Switch (For PR102A-DEUT)
251635 1 Remote Switch (For PE102A-EMP)
251048 1 Bushing (For units equipped with a remote switch)
250176
1
Fuse (For PE102, PE102A, & PE102A-220)
206962 1 Fuse (For PE102-220, PE102A-220, & PE104-220)
251561
1
Receptacle (For PE102AR & PE102AR-220)
14456 2 Screws (#10-24 X 1/2 Lg.; For PE102AR & PE102AR-220)

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 4
OTHER OPTIONS AND ACCESSORIES
PART NO.
QTY
DESCRIPTION
9562 1
Manifold (For PE102A, PE102A-220, PR102A, PE102A-EMP, &
PR102A-DEUT; See Form No. 101344)
9561 1 2 Position, 2-Way Valve (For PE102, PE102-220, PE102A-EMP,
PR102A-DEUT, & PR102; See Form No. 101327)
9563 1
3 Position, 4-Way Valve (For PE104, PE104-220, & PR104; See Form
No. 101326)
9560 1 Pressure Regulator (For PE102-ANCHOR; See Form No. 101328)
10461 1 Foot Switch Assembly
25017
1
Hand Switch Assembly
9625 1 Pressure Switch (See Form No. 100589)
BP12V 1
12 Volt Battery Pack (Includes sealed lead acid battery, 115V charger,
battery-to-pump 4 ft. cord set, carrying case and shoulder strap.
VC220 1
Voltage Converter w/ Plug Adapters (Converts 220V 50/60 cycle to 110V
50/60 cycle)
RB12V
1
Replacement Battery only
RC12V 1 Replacement Battery 4 Ft. Cord Set (For BP12V)
351240 1 Manifold (For PE102-28-DC & PE102-28-220DC)
351845
1
Electrical Plug (For LUKAS)
Parts List continued
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 3000008.
NOTE: For LUKAS brand pumps, if additional parts (that are not shown here) need replacing, contact your nearest
LUKAS service center.

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 5
Parts List
DETAIL FOR 4-WAY VALVE OUTLET CHECK
(FOR PE104, PE104-110-3000, PE104-110-5000, PE104-220, &PR104)
ITEM
PART NO.
QTY
DESCRIPTION
1 209795 1 Outlet Ball Stop
2
*10445
1
Compression Spring (5/32 O.D. X 3/4 Lg.)
3 *12223 1 Ball (3/16 Dia.)
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 3000008.
DETAIL V
ITEM
PART NO.
QTY
DESCRIPTION
1
12515
1
Machine Screw (#10-24 UNC X 3/4 Lg.)
2 10197 2 Nut (#10-24 UNC)
3 11108 2 Lockwasher (#10 External Tooth)
1
2
3
1
2
3
Power Cord Ground
(Must be isolated between
nuts and can be at top
or bottom of stack.)
Grd
Note: Serrated lockwasher must
be adjacent to pump body.
1
2
3

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 6
Parts List
BASIC PUMP ASSEMBLY
ITEM
PART NO.
QTY
DESCRIPTION
1 10002 1 Screw (1/4-20 UNC X 3/8 Lg.; Torque to 80/100 in. lbs.)
2 14423 3 Screw (#10-24 X 2” Lg.; Torque to 60/80 in. lbs.)
3
14426
5
Screw (#10-24 UNC X 1” Lg.; Torque to 60/80 in. lbs.)
12 3

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 7
Parts List
SECTION X-X
1
2
3
4
5
6
7
8
9
10
11
12
4
13
14
15
16
17
18
11
.030
.090
See
Detail
T
See
Detail
T

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 8
ITEM
PART NO.
QTY
DESCRIPTION
1
*14484
1
Compression Spring (3/8 O.D. X 1” Lg.)
2 *251067 1
Set Screw (#10-24 UNC X 1” Lg. Set unloading valve to
400/500 PSI)
3
*207405
1
Locknut (10-24 UNC)
4 *251065 1 Replaceable Seat
5 *10268 1 O-ring (1/2 X 3/8 X 1/16)
† 17716
1
O-ring (1/2 X 3/8 X 1/16)
7 *214578 1 Filter
8421297-110-G 1
Motor (For PE102, PE102A, & PE104; For replacement
brush assembly, order [2] #251114-110)
421297-220-G 1
Motor (For PE102-220, PE102A-220, & PE104-220; For
replacement brush assembly, order [2] #251114-220)
421297-12-G 1
Motor (For PR102, PR102A, & PR104; For replacement
brush assembly, order [2] #251114-220)
9 11512 1 Roll Pin
10 *15141 1 Compression Spring (3/16 O.D. X 5/8 Lg.)
11
*12223
2
Ball (3/16 Dia.)
12 *13943 1 O-ring (1/2 X 3/8 X 1/16)
† 17716
1
O-ring (1/2 X 3/8 X 1/16)
13 *10302 1 O-ring (3/4 X 5/8 X 1/16)
† 12400 1 O-ring (3/4 X 5/8 X 1/16)
14
*11031
1
Copper Washer (15/32 X 5/16 X 1/32)
15 *12098 1 O-ring (9/16 X 7/16 X 1/16)
† 250136
1
O-ring (9/16 X 7/16 X 1/16)
16 15130 3 Plug (1/16 NPTF)
17 251068 1 Guide
18
13937
1
Dowel Pin
Parts List
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 3000008.

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 9
ITEM
PART NO.
QTY
DESCRIPTION
1 10796 1 Dowel Pin
2 *214992 1 Backup Washer (15/64 X 1/8 X 3/64)
3
*17797
1
O-ring (1/4 X 1/8 X 3/64)
† 17713 1 O-ring (1/4 X 1/8 X 3/64)
DETAIL T
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 3000008.
Parts List
1
2
3
DETAIL T

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 10
Parts List
SECTION Y-Y
1
3
4
5
6
8
9
10
11
6
12
8
5
6
13
14
15
16
17
18
19
20
21

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 11
Parts List
ITEM
PART NO.
QTY
DESCRIPTION
1
*16724
1
Compression Spring (3/8 O.D. X 1-1/4 Lg.)
3 *251067 1
Set Screw (#10-24 UNC X 1” Lg.; Set High Pressure Relief
Valve to 10,100/10,700 PSI [2,800/3,200 PSI for
PE102-28-DC & PE102-28-220DC], [3,100/3,500 PSI for
PE104-110-3000], [5,100/5,500 PSI for PE104-110-5000])
4
*207405
1
Locknut (10-24 UNC)
5 *251064 2 Replaceable Seat
6 *13943 3 O-ring (1/2 X 3/8 X 1/16)
† 17716
3
O-ring (1/2 X 3/8 X 1/16)
8 *10418 2 Steel Ball (1/8 Dia.)
9
*10297
1
O-ring (3-1/2 X 3-1/4 X 1/8)
† 13454 1 O-ring (3-1/2 X 3-1/4 X 1/8)
10 *12223 1 Ball (3/16 Dia.)
11
*10445
1
Compression Spring (5/32 O.D. X 3/4 Lg.)
12 24549 1 Ball Guide
13
*251083
1
Dowel Pin
14 *11024 3 Compression Spring (1/4 O.D. X 5/8 Lg.)
15 *19029 1 O-ring (1-1/8 X 15/16 X 1/8)
† 251288
1
O-ring (1-1/8 X 15/16 X 1/8)
16 350619 1 Eccentric
17
420616
1
Automatic Valve Body
18 *10374 1 Steel Ball (7/32 Dia.)
19 200796 1 Adapter
20
*15691
1
Compression Spring (1/4 O.D. X 5/8 Lg.)
21 350577 1 Spring Retainer
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 3000008.
Refer to any operating instructions included with this product for detailed information about operation,testing, disassembly,
reassembly, and preventive maintenance.
Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine replacement parts!
Additional questions can be directed to one of our Technical Services Departments.

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 12
Parts List
SECTION Z-Z
1
2
3
4
5
6
7
8
9
10
11
13
12
Clean mating surfaces of pump body and
end plate (Items #12 & #13). Apply a thin,
narrow, continuous band of Loctite gasket
eliminator #518 or equivalent, outside of
the bolt hole and drain hole patterns on
the end plate.
*
End Plate
surface that
mates with the
pump body
Thin, narrow
continuous band
of Loctite #518
or equivalent
(permissible
within shaded
area.)
Clean mating surfaces of pump body and
end plate (Items #12 & #13). Apply a thin,
narrow, continuous band of Loctite gasket
eliminator #518 or equivalent, outside of
the bolt hole and drain hole patterns on
the end plate. End Plate
surface that
mates with the
pump body
Thin, narrow
continuous band
of Loctite #518
or equivalent
(permissible
within shaded
area.)
*
*
*

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 13
Parts List
ITEM
PART NO.
QTY
DESCRIPTION
1 *12223 1 Ball (3/16 Dia.)
2
*251063
1
O-ring (1-7/16 X 1-5/16 X 1/16)
† 251289 1 O-ring (1-7/16 X 1-5/16 X 1/16)
3 420615 1 Gerotor Set
4
251061
1
Dowel Pin
5 251129 1 Needle Bearing
6
350606
1
Eccentric
7 15695 1 Ball Bearing
8 250491 4 Screw (10-24 UNC X 1-1/4 Lg.; Torque to 60/80 in. lbs.)
9
251069
2
Retaining Ring (Internal)
10 252169 1 Washer (25/64 X 3/4 X 1/16)
11
251117
1
Spring Pin
12 64346 1 Pump Body
13 64347 1 End Plate
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 3000008.
MOTOR END VIEW
ITEM
PART NO.
QTY
DESCRIPTION
1 11434 3 Screw (10-24 UNC X 1/2 Lg.; Torque to 60/80 in. lbs.)
2 17567 2 Pin
1
2

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 14
Parts List
SECTION S-S
Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300651.
Part numbers marked with a dagger (†) are contained in EPR Seal Kit No. 3000008.
ITEM
PART NO.
QTY
DESCRIPTION
1 *10265 3 O-ring (5/16 X 3/16 X 1/16)
† 17714
3
O-ring (5/16 X 3/16 X 1/16)
2 420617 1 High Pressure Piston Body
3
*12223
1
Ball (3/16 Dia.)
4 *10445 1 Compression Spring (5/32 O.D. X 3/4 Lg.)
5 251040 1 Dowel Pin
6
12102
3
Screw (#10-24 UNC X 3/4 Lg.; Torque to 60/80 in. lbs.)
7 350620 1 High Pressure Cap Body
8
251062
1
Piston (Position with chamfer towards bearing)
1
2
3
4
5
6
7
8

Form No. 101703
Rev 11 Date: June 2019
© 2019 SPX FLOW, Inc. 15
Parts List
HYDRAULIC SCHEMATIC
ELECTRICAL INFORMATION
Note: All electrical information and schematics for these units can be
found in Form No. 102808 Operating Instructions.
VALVE
AUTO.
10,400 P.S.I.
425 P.S.I.
UNLOADING VALVE
LOW PRESSURE
150 P.S.I.
VALVE
S.C. RELIEF
LP
TO VALVE
VALVE
SAFETY RELIEF
MAX. PRESSURE
LP
HP
M
OPTIONAL
9,800 P.S.I.
EXT. PRESS. REGULATOR
MAX. PRESSURE
SAFETY RELIEF
VALVE
10,400 P.S.I.
OPTIONAL
EXT. PRESS. REGULATOR
9,800 P.S.I.
S.C. RELIEF
VALVE
150 P.S.I.
LOW PRESSURE
UNLOADING VALVE
425 P.S.I.
TO VALVE
AUTO.
VALVE