
Waukesha Cherry-Burrell®Brand Universal 3 Pump Table of Contents
02/2021 95-03103 Page 5
Warranty ........................................................................................................................................................... 7
Shipping Damage or Loss ..............................................................................................................................................7
Warranty Claim ...............................................................................................................................................................7
Safety ................................................................................................................................................................ 8
Warnings ........................................................................................................................................................................9
Care of Component Materials ....................................................................................................................... 10
Stainless Steel Corrosion .............................................................................................................................................10
Alloy 88 .........................................................................................................................................................................10
Elastomer Seal Replacement Following Passivation ...................................................................................................10
Replacement Labels ...................................................................................................................................... 11
Introduction .................................................................................................................................................... 12
Pump Receiving ...........................................................................................................................................................12
Intended Use ................................................................................................................................................................12
Equipment Serial Number ............................................................................................................................................12
Pump Shaft Location ....................................................................................................................................................12
Operating Parameters ..................................................................................................................................................13
Rectangular Flange Models ..................................................................................................................................13
Certifications .................................................................................................................................................................14
Pumps for Life™ program ............................................................................................................................................15
Qualification Guidelines for Operating Staff .................................................................................................................15
Installation ...................................................................................................................................................... 16
Important Safety Information ........................................................................................................................................16
Lifting ............................................................................................................................................................................16
Install Pump and Drive Unit ..........................................................................................................................................17
Install Connections and Piping .....................................................................................................................................18
Install Check Valves .....................................................................................................................................................19
Install Isolation Valves ..................................................................................................................................................19
Install Pressure Gauges ...............................................................................................................................................19
Install Relief Valves ......................................................................................................................................................20
Inlet Side Strainers and Traps ......................................................................................................................................21
CIP (Clean-In-Place) Design ........................................................................................................................................21
Seal Flush Connections ...............................................................................................................................................22
Double Mechanical Seals ......................................................................................................................................22
Double O-Ring Seals ............................................................................................................................................22
Check Coupling Alignment ...........................................................................................................................................23
Check Angular Alignment .............................................................................................................................................23
Check Parallel Alignment .............................................................................................................................................23
Check Belt and Chain Drive Alignment ........................................................................................................................24
Check Pump Rotation ..................................................................................................................................................24
Operation ........................................................................................................................................................ 25
Important Safety Information ........................................................................................................................................25
Pre-Startup Checklist ...................................................................................................................................................25
Starting the Pump .........................................................................................................................................................26
Stopping the Pump .......................................................................................................................................................26
Maintenance ................................................................................................................................................... 27
Important Safety Information ........................................................................................................................................27
Lubrication ....................................................................................................................................................................28
Maintenance Inspections ..............................................................................................................................................29
Annual Maintenance .....................................................................................................................................................30
Maintenance Inspection Chart ......................................................................................................................................31
Cleaning .......................................................................................................................................................................32
Fluid Head Disassembly - Cover and Rotors ...............................................................................................................33
Remove Cover ......................................................................................................................................................33
Remove Rotor Nuts ...............................................................................................................................................34
Remove Rotors .....................................................................................................................................................34
Single and Double Mechanical Seal .............................................................................................................................35
Remove Product-Side Rotary and Stationary Seal ...............................................................................................35
Remove Pump Body .............................................................................................................................................36
Single Mechanical Seal ................................................................................................................................................37
Remove Seal Components ...................................................................................................................................37
134-U3 and smaller pumps: Install Seal Components (single mechanical seal) ...................................................39
180-U3 and larger pumps: Install Seal Components (single mechanical seal) .....................................................42