SPX FLOW Infinity Series User manual

Operating Instruction and Parts List For:
SPX FLOW US, LLC
5885 11th Street
Rockford, IL 61109-3699 USA
spxflow.com/bolting-systems
Tech Services: (800) 477-832
6
Fax: [phone]
Order Entry: [phone]
Fax: [phone]
PA60APF5 Innity Series
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Innity Series
Innite Stage Pump (ISP) Rotary Air Motor,
Hydraulic Pump Model B
ORIGINAL INSTRUCTIONS
MODEL SHOWN FOR PA60APF5FP MODEL SHOWN FOR PA60APF5FPR
MODEL SHOWN FOR PA60APF5FMPR

1
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
DESCRIPTION���������������������������������������������������������������������������������������������������������������������������������������������������� 2
CONTROL VALVES ������������������������������������������������������������������������������������������������������������������������������������������� 3
SAFETY SYMBOLS AND DEFINITIONS��������������������������������������������������������������������������������������������������������� 4
SAFETY PRECAUTIONS ���������������������������������������������������������������������������������������������������������������������������������� 4
INITIAL SETUP �������������������������������������������������������������������������������������������������������������������������������������������������� 7
OPERATING INSTRUCTIONS������������������������������������������������������������������������������������������������������������������������ 10
PERFORMANCE SPECIFICATIONS ������������������������������������������������������������������������������������������������������������� 11
GENERAL MAINTENANCE ���������������������������������������������������������������������������������������������������������������������������� 12
TROUBLESHOOTING GUIDE ������������������������������������������������������������������������������������������������������������������������ 14
BOLTING SYSTEMS FACILITIES AND CONTACT ������������������������������������������������������������������������������������� 15
ATEX DECLARATION OF CONFORMITY ���������������������������������������������������������������������������������������������������� 18
EC DECLARATION OF CONFORMITY �������������������������������������������������������������������������������������������������������� 19
UKCA DECLARATION OF CONFORMITY ��������������������������������������������������������������������������������������������������� 20
TABLE OF CONTENTS

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
The Innity Series, Innite Stage Pump (ISP) hydraulic pumps are designed to have a maximum 690
bar (10,000 psi) at a ow rate of 2,000 cc/min (120 cu. in/min). All pumps come fully assembled, less,
uid, and ready for work.
Innity Series Air/Hydraulic Pumps
Innite Stage Pump (ISP) air/
hydraulic pump series:
• starts under full load
• is designed for continuous duty
operation
• has an external pressure
adjustment
• calibrated pressure gauge
• sealed hydraulic reservoir
• modular pumping cartridges
• 103 bar (1,500 psi) return side
relief protection
• weight is (with uid) 36.3 kg (80
lbs)
Figure 1. PA60APF5FP Figure 2. PA60APF5FPR
Figure 1. PA60APF5FMPR
DESCRIPTION

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Table 1. Pump Congurations
CONTROL VALVES
Max. Capacity: 690 bar (10,000 psi)
PA60APF5FP
PA60APF5FMP
PA60APF5FPR
PA60APF5FMPR
Valve Function Use with
Cylinder Type
Valve No.
Run Stop
P
From
Pump
Port “A” Port “B”
T
To
Tank
P
From
Pump
Port “A” Port “B”
T
To
Tank
Torque Wrench 3000529
4-Way 2-Position
Diagrams

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
WARNING : To prevent personal injury,
• The following procedures must be performed by qualied, trained personnel who are
familiar with this equipment. Operators must read and understand all safety precautions
and operating instructions included with the pump. If the operator cannot read these
instructions, operating instructions and safety precautions must be read and discussed in
the operator's native language.
• These products are designed for general use in normal environments. These products are
not designed for lifting and moving people, agri-food machinery, certain types of mobile
machinery, or in special work environments such as: explosive, ammable, or corrosive.
Only the user can decide the suitability of this product in these conditions or extreme
environments. Power Team will supply information necessary to help make these decisions.
Consult your nearest Power Team facility.
• Safety glasses must be worn at all time by the operator and anyone within sight of the unit.
Additional personal protection equipment may include: face shield, goggles, gloves, apron,
hard hat, safety shoes, and hearing protection.
• The owner of this tool must ensure that safety-related decals are installed, maintained, and
replaced if they become hard to read.
• Shut OFF the motor before opening any connections in the system.
• The guide cannot cover every hazard or situation so always do the job with SAFETY FIRST.
Pump
WARNING : To prevent personal injury,
• Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper with
the internal high pressure relief valve. Creating pressure beyond rated capacities can result
in personal injury.
• Retract the system before adding uid to prevent overlling the pump reservoir. An overll
can cause personal injury due to excess reservoir pressure created when cylinders are
retracted.
• Do not connect pump to hydraulic system powered by another pump.
SAFETY SYMBOLS AND DEFINITIONS
Safety symbols are used to identify any action or lack of action that can cause personal injury.
Your reading and understanding of these safety symbols is very important.
WARNING
: Danger is used only when your action or lack of action will cause serious human
injury or death
: Warning is used to describe any action or lack of action where a serious injury can
occur.
: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
IMPORTANT: Important is used when action or lack of action can cause equipment failure, either
immediate or over a long period of time.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
SAFETY PRECAUTIONS

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Air-Driven Motor
WARNING : To prevent personal injury,
• Install a shut-o󰀨 valve or quick disconnect in the air line to the motor. Close the shut-o󰀨 valve
before connecting the air line to the pump.
• Read, understand, and follow the instruction manual for the air motor.
• Disconnect the air supply and relieve pressure when the pump is not in use or when
disconnecting any connection in the hydraulic system.
• The control circuit must comply with local directives and standards.
Hoses
WARNING : To prevent personal injury,
• Before operating the pump, tighten all hose connections using the correct tools. Do not
overtighten. Connections should be only secure and leak-free. Overtightening can cause
premature thread failure or high pressure ttings to split at pressures lower than their rated
capacities.
• Should a hydraulic hose rupture, burst, or need to be disconnected, immediately shut o󰀨 the
pump and shift the control valve twice to release pressure. Never attempt to grasp a leaking
hose under pressure with your hands. The force of escaping hydraulic uid could cause
serious injury.
• Do not subject the hose to potential hazard, such as re, sharp surfaces, heavy impact, or
extreme heat or cold. Do not allow the hose to kink, twist, curl, or bend so tightly that the uid
ow within the hose is blocked or reduced. Periodically inspect the hose for wear, because
any of these conditions can damage the hose and possibly result in personal injury.
• Do not use the hose to move attached equipment. Stress can damage the hose and possibly
cause personal injury.
• Hose material and coupler seals must be compatible with the hydraulic uid used. Hoses
also must not come in contact with corrosive material such as creosote-impregnated objects
and some paints. Consult the manufacturer before painting a hose. Never paint the couplers.
Hose deterioration due to corrosive materials may result in personal injury.
• Carefully inspect all hoses and ttings prior to use. Before each use, check entire hose for
cuts, leaks, abrasion or bulging of cover, or damage or movement of couplings. If any of
these conditions exist, replace the hose immediately. NEVER attempt to repair the hose.
Cylinder
• Do not exceed rated capacities of the cylinders. Excess pressure may result in personal
injury.
• Avoid o󰀨-center loads that could damage the cylinder and/or cause loss of the load.
• Read and understand all safety and warning decals and instructions for devices attached.
• Inspect each cylinder and coupler before each shift or usage to prevent unsafe conditions
from developing.
• Do not use cylinders if they are damaged, altered or in poor condition.
Safety Precautions Continued

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
• Do not use cylinders with bent or damaged couplers or damaged port threads.
• Under certain conditions, the use of an extension with a hydraulic cylinder may not be
advisable and could present a dangerous condition.
• Avoid pinch points or crush points that can be created by the load or parts of the cylinder.
• To help prevent material fatigue if the cylinder is to be used in a continuous application, the
load should not exceed 85% of the rated capacity or stroke.
• Do not set poorly-balanced or o󰀨-center loads on a cylinder.
• The load can tip or the cylinder can “kick out” and cause personal injury.
• Do not use the locking collar on a threaded piston as a stop.
• Never use extreme heat to disassemble a hydraulic cylinder or ram. Metal fatigue and/or seal
damage will result and can lead to unsafe operating conditions.
IMPORTANT:
• Keep the cylinder clean at all times.
• When the cylinder is not in use, keep the piston rod fully retracted.
• Always use protective covers on disconnected quick couplers.
• When mounting cylinders or rams using the internal piston rod threads, collar threads,
threaded tie rods or base mounting holes, the threads must be fully engaged. Always use
SAE grade 8 or better fasteners when attaching components to cylinders or rams and tighten
securely.
• Limiting the stroke and pressure on all cylinders will prolong their life.
Safety Precautions Continued

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
1� Remove all packing materials from the assembled unit.
2� Inspect the unit upon arrival. The carrier, not the manufacturer, is responsible for any damage resulting from
shipment.
Filling the Pump Reservoir
Most pumps are shipped without hydraulic uid in the reservoir. Hydraulic uid may have been shipped in a
separate container, but if hydraulic uid is needed, use only approved Power Team hydraulic uid rated at AW
46 47 cSt @ 38°C (237 SUS @ 100°F). If low temperature requirements are needed, use hydraulic uid 5.1
cSt @ 100°C (451 cSt @ -40°C).
1� Clean the area around the ller cap to remove all debris. Any debris in the hydraulic uid can damage the
polished surfaces and precision-t components of this pump.
2� Retract all cylinder(s) to their return position.
3� Remove the ller cap and insert a clean funnel with a lter. Fill the reservoir with hydraulic uid to 44.5–
50.8 mm (1.75–2.00 in.) from the cover plate. Replace the ller cap.
Hydraulic Connections
1� Clean the areas around the fluid ports of the pump and cylinders.
2� Inspect all threads and fittings for signs of wear or damage, replace as needed.
3� Clean all hose ends, couplers or union ends.
4� Remove the thread protectors from the hydraulic fluid outlets.
5� Connect the hose assembly to the hydraulic fluid outlet, and couple the hose to the cylinder.
: To prevent personal injury from leaking hydraulic uid, seal all hydraulic
connections with a high-quality, non-hardening, pipe thread sealant.
IMPORTANT : Sealant tape or non hardening sealer tape can be used to seal hydraulic
connections if only one layer of tape is used. Apply tape carefully, two threads back, to prevent
it from being pinched by the coupler and broken o󰀨 inside the system. Loose pieces of sealant
could travel through the system and obstruct the ow of uid or cause jamming of precision-t
parts.
INITIAL SETUP

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Rotary Air Motor
The air supply must be minimum 1.4 M3/min. (49
CFM) and 5.5 bar (80 psi), with 700 bar (1,000 psi)
the maximum.
1� Use of an air filter/lubricator is recommended but
not supplied. Air motors could be shipped with
the hand control valve installed. See Figure 3
for a typical air supply connection with air filter/
lubricator assembly.
If the pump is operated on a continuous duty
cycle, or at maximum speeds for extended
periods, install an automatic air line oiler in the
air inlet line as close to the pumping unit as
possible. Set the oiler to feed 1–3 drops of SAE
No. 10 oil per minute into the system (one drop
for every 1.4–2.1 M3/min. (49–75 CFM) of air), or
refer to the air motor manufacturer’s instructions.
2� See Figure 3. Place the valve in the neutral or
hold position.
3� See Figure 3. Couple the air motor to the air
supply, and turn on the air supply valve (if
provided).
4� See Figure 3. Open (or turn on) the air supply
control valve at the pump (hold-to-run hand
control is provided).
i
1
2
3
4
5
67
8
Figure 3. Typical Air System
Item Description
1Air Supply
2Filter
3Lubricator
4Coupler
5Hose
6 Hand Control
7Reducing Valve
8Air Motor
5� See Figure 3. Shift the pump as necessary.
6. Turn off the pump when not in use.
7� Start the pump and inspect for leaks or loose connections.
8� Operate the hydraulically driven device several times until it operates smoothly and consistently
throughout the cycle.
9� Allow the pump to build pressure in the system. Stop pump and check each hose, fitting, and
other system components for fluid leakage. If leakage is found, correct the problem and retest.
10� Turn off pump and check hydraulic fluid level. Add hydraulic fluid if needed.
Initial Setup Continued

9
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Bleeding Air from the System
After all connections are made, the hydraulic system must be bled of any trapped air. See Figure 5. With no
load on the system and the pump vented and positioned higher than the hydraulic device, cycle the system
several times. Check the reservoir uid level and ll to proper level with Power Team hydraulic uid as
necessary. If there is a problem contact the Power Team.
Figure 5. System Bleeding
IMPORTANT : Some spring return cylinders or rams have a cavity in the rod which forms an air pocket.
This type of cylinder or ram should be bled when positioned upside down or lying on its side with the port
facing upward.
Initial Setup Continued

10
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Bleeding Air from the System
1� Cycle the hydraulic system until operation is smooth and consistent.
2� Check the pump reservoir level. Add Power Team hydraulic fluid as needed.
Figure 7. Adjustment Knob
Figure 6. Air Pendant Control
Air Motor Operation
Connect the air supply line. The remote hand control
has two momentary push buttons, advance and
retract, with spring o󰀨set to hold. Press push buttons
accordingly.
Adjusting the Pressure Regulating Valve
NOTE: For easy adjustment of the pressure regulat-
ing valve, always adjust the pressure by increasing
to the desired pressure setting.
1� The pump must be completely connected.
2� See Figure 7. Turn adjustment knob counter-
clockwise to decrease the setting to a lower than
desired pressure.
3� Using the pendant, operate the pump motor to apply
pressure to the system.
4� Slowly turn the adjusting knob in a clockwise
direction. This gradually increases the pressure
setting until the desired pressure is reached.
IMPORTANT : The pressure range is from 69-690
bar (1,000 to 10,000 psi) depending on the pump
model.
OPERATING INSTRUCTIONS

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Table 2. PA60 Pump Technical Specications
PUMP FLUID DELIVERY** (CU.IN./MIN @)
BAR (750 PSI) BAR (2500 PSI) BAR (5000 PSI) BAR (10,000
PSI)
@ 7 bar (100 cfm) 9.4 L/min (575 cu.
in./min)
3.8 L/min
(233 cu. in./min)
1.9 L/min
(155 cu. in./min)
0.9 L/min
(57 cu.in./min)
@ 6 bar (90 cfm) 9.3 L/min (567 cu.
in./min)
3.7 L/min
(225 cu. in./min)
1.8 L/min
(111 cu. in./min)
0.9 L/min
(55 cu. in./min)
@ 5.5 bar (80 cfm) 8.9 L/min (541 cu.
in./min)
3.4 L/min
(211 cu. in./min)
1.7 L/m
(102 cu. in./min)
0.8 L/min
(46 cu. in./min)
**Maximum Hydraulic Pressure Output 690 bar (10,000 psi) Sound Level 75 dB A
The information in the following charts can be used as a basis to determine if the system is performing
as expected during operation.
PERFORMANCE SPECIFICATIONS

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© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
System Evaluation
:
• Disconnect the unit from the power supply before performing maintenance or repair
procedures.
• Repairs and maintenance are to be performed in a dust-free area by a qualied technician.
The components of your hydraulic system — cylinders, pumps, hoses, and couplings — all must be:
• Rated for the same maximum operating pressure.
• Correctly connected.
• Compatible with the hydraulic uid used.
A system that does not meet these requirements can fail, possibly resulting in serious injury. If you are in doubt
about the components of your hydraulic system, contact Power Team Technical Support.
Inspection
Hand signed inspection record of the equipment. Before each use, the operator or other designated personnel
should visually inspect for the following conditions:
• Cracked or damaged cylinder.
• Excessive wear, bending, or damage.
• Leaking hydraulic uid.
• Scored or damaged piston rod.
• Loose bolts or cap screws.
• Damaged or incorrectly assembled accessory equipment.
• Modied, welded, or altered equipment.
• Bent or damaged couplers or port threads.
Periodic cleaning
: Contamination of the hydraulic uid could cause the valve to malfunction. Loss of the
load or personal injury could result.
Establish a routine to keep the hydraulic system as free from debris as possible.
• Seal unused couplers with dust covers.
• Keep hose connections free of debris. Equipment attached to a cylinder must be kept clean.
• Keep the breather-hole in the filler cap clean and unobstructed.
• Use only Power Team hydraulic fluid. Replace hydraulic fluid as recommended, or sooner if the fluid
becomes contaminated. Never exceed 300 hours of use between fluid changes.
Hydraulic Fluid Level
1� Check the fluid level in the reservoir after each 10 hours of use. Proper fluid level is indicated by the “fill line”
when all wrenches are retracted. This is typically 44.5–50.8 mm (1.75–2.00 in.) from the top of fill hole.
2� Drain, flush, and refill the reservoir with approved, high-grade hydraulic fluid after approximately every 300
hours of use. The frequency of fluid changes will depend upon the general working conditions, severity of
use, and overall cleanliness and care given the pump. Fluid should be changed more frequently when the
system is not operated regularly indoors.
WARNING
WARNING
GENERAL MAINTENANCE

13
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Draining and Flushing the Reservoir
Clean the pump exterior before the pump interior is removed from the reservoir. Remove and discard the
screws fastening the motor and pump assembly to the reservoir.
Caution: Do not damage the pump lter or pressure regulating valves when lifting the pump and motor
o󰀨 the reservoir. See Figure 12.
Clean the inside of the reservoir, and ll with Power Team hydraulic uid. Rinse the lter clean.
Place the pump and motor assembly back onto the reservoir, and secure with two machine screws assembled
on opposite corners of the housing.
Refer to priming procedure. Place the hydraulic ow control valve in the neutral position. If the pump is
equipped with a valve that has only an advance or retract position, place the valve in the advance position, and
connect a hose to the advance port on the valve. Place the other end of the hose into the uid ller plug hole.
Run the pump for several minutes.
Disconnect the motor and pump assembly, and drain and clean the inside of the reservoir.
Fill the reservoir with Power Team hydraulic uid.
Place the pump and motor assembly (with new gasket) on the reservoir, and thread the new screws.
Tighten screws securely and evenly.
There are roll cages and carry handles that are shown on the front page that will need to be addressed before
you can remove the screws that fasten the pump assembly to the tank........
Lubrication (Air Driven Motor Only)
If the pump is operated on a continuous duty cycle, or at maximum speeds for extended periods, install an
automatic air line oiler in the air inlet line as close to the pumping unit as possible. Set the oiler to feed 1–3
drops of SAE No. 10 oil per minute into the system (one drop for every 1.4–2.1 M3/min. (49–75 CFM) of air), or
refer to the air motor manufacturer’s instructions.
Hose Connections
: To prevent personal injury from leaking hydraulic uid, seal all hydraulic connections
with a high-quality, non-hardening, pipe thread sealant.
IMPORTANT : Sealant tape or non-hardening sealer tape can be used to seal hydraulic
connections if only one layer of tape is used. Apply tape carefully, two threads back, to prevent
it from being pinched by the coupler and broken o󰀨 inside the system. Loose pieces of sealant
could travel through the system and obstruct the ow of uid or cause jamming of precision-t
parts.
Storage
Store the unit in a dry, well-protected area where it will not be exposed to corrosive vapors, dust, or other
harmful elements. If a unit has been stored for an extended period of time, it must be thoroughly inspected
before it is used.
General Maintenance Continued

14
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
• Repair work or troubleshooting must be performed by qualied personnel who are familiar
with this equipment.
• Disconnect the power supply before removing the electrical cover. Electrical work should be
performed by a qualied electrician.
• Check for system leaks by using a hand pump to apply pressure to the suspect area. Watch
for leaking uid and follow it back to its source. Never use your hand or other body parts to
check for a possible leak.
NOTES:
• For a detailed parts list or to locate a Power Team Authorized Hydraulic Service Center, contact your
nearest Power Team facility.
• Plug the outlet ports of the pump when checking for leakage to determine if the leakage is in the
pump, in the cylinder, or in the tool.
Problem Cause Solution
Air motor does not run
To help prevent personal
injury, disconnect power
supply before removing
components.
1. Pump not turned ON. 1. Push air supply button to "ON"
position.
2. Air supply is not plugged in. 2. Plug in unit to air supply.
3. No air in the supply. 3. Check air supply.
4. Broken air lines or leaks in air
lines.
4. Replace defective parts.
5. Defective switches. 5. Check switches.
6. Defective motor. 6. Repair or replace motor.
7. Defective remote switch. 7. Repair or replace remote controls.
Pump builds pressure but
cannot maintain pressure.
1. Check to see if there are any
external leaks. If no uid leakage
is visible, the problem is internal.
If using a double-acting wrench,
remove it from the system to
ensure that the leak is not in the
wrench.
1. Seal leaking pipe ttings with pipe
sealant. Internal leaks must be
examined and repaired at a service
center.
2. Leaking pressure regulator seal. 2. Repair or replace seal.
3. Control valve seal or spool leaks 3. Fluid leak at base is observed
coming from small square opening.
Service is required at a Power Team
center.
WARNING
TROUBLESHOOTING GUIDE

15
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Problem Cause Solution
Pump is not delivering uid
or delivers only enough
uid to advance wrench(s)
partially or erratically.
1. Fluid level too low. 1. Fill reservoir to 44.5–50.8 mm
(1.75–2.00 in.) from top of ller hole
with wrench retracted.
2. Loose-tting coupler to wrench. 2. Check quick-disconnect couplings to
wrench. Inspect couplers to ensure
that they are completely coupled.
Occasionally couplers have to be
replaced because the ball check
does not stay open due to wear.
3. Air in system. 3. Bleed the system.
4. Air leak in suction line. 4. Check and tighten suction line.
5. Debris in pump or lter plugged. 5. Pump lter should be cleaned and,
if necessary, pump cartridges
should be dismantled and all parts
inspected and cleaned.
6. Hydraulic uid is bypassing
through the double-acting wrench.
6. By removing the wrench and capping
the hoses, the pump and valve can
be checked. Observe if pump holds
pressure.
7. Cold hydraulic uid or hydraulic
uid too heavy (Hydraulic uid is of
a higher viscosity than necessary).
7. Change to a lighter hydraulic uid.
8. Relief valve or low pressure
unloading valve out of adjustment.
8. Adjust as needed.
9. Reservoir capacity is too small for
the size of the wrench(s) used.
9. Use smaller wrench(s) or larger
reservoir.
10. Defective directional valve. 10. Inspect all parts carefully and
replace if necessary.
11. Motor rotating in wrong direction. 11. Air motor: Air line connected into
wrong port.
12. Vacuum in reservoir. 12. Check for plugged vent in ller plug.
Pump delivers excess uid
pressure.
1. Faulty pressure gauge. 1. Calibrate or replace gauge.
2. Relief valve not properly set. 2. Adjust the relief valve.
Troubleshooting Guide Continued

16
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Problem Cause Solution
Pump will not build full
pressure.
1. Faulty pressure gauge. 1. Calibrate or replace gauge.
2. External leakage. 2. Seal faulty pipe tting with pipe
sealant. O-rings in couplers are
leaking.
3. External pressure regulator. 3. Replace adjustable pressure
regulator valve.
4. Relief valve setting. Contaminate in
RV check valve.
4. Adjust the relief valve setting to 10.4
KSI to 10.8 KSI.- requires cleaning.
5. Internal leakage in double-acting
wrench.
5. Remove the wrench from the pump.
If the pump builds full pressure, the
wrench is defective.
6. Leaks in the ow control valve. 6. Clean and reseat or replace parts.
7. Pump has internal leakage. Check
high pressure pump inlet or outlet
ball checks. The inlet check spring
on the cartridge may be dislocated.
7. Same procedure as above, but
look for leaks around the entire
inner mechanism. If there are no
visible leaks, verify inlet check ball
seats correctly (may require service
center).
8. Snap ring dislocated on pump
shaft.
8. Remove motor to gain access to
pump shaft snap ring. Align drive pin,
compress spring and install snap ring.
9. Sheared key(s). 9. Replace key.
10. Inadequate air pressure (air motor
only).
10. Increase air pressure.
11. O-ring on pilot body is
compromised. (4-6 KSI max)
11. Replace both O-rings on pilot body.
12. Control valve seal or spool leaks. 12. Fluid leak at base is observed
coming from small square opening.
Service is required at a Power Team
center.
Wrench will not retract. 1. Check the system pressure; if
the pressure is zero, the control
valve is releasing pressure and
the problem may be in the wrench,
mechanical linkage connected to
wrench(s), or quick-disconnect
couplings.
1. Check the wrench for broken return
springs, and check couplers to ensure
that they are completely coupled.
Occasionally couplers have to be
replaced because one check does not
stay open in the coupled position.
2. Defective valve. 2. Check valve operation and inspect
parts. Replace if necessary.
3. Inadequate air pressure (air motor
model only).
3. Increase air pressure.
Troubleshooting Guide Continued

17
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
BOLTING SYSTEMS FACILITIES AND CONTACT
USAUSA
Houston, Texas USAHouston, Texas USA
3106 E. Pasadena Frwy3106 E. Pasadena Frwy
Pasadena, TX 77503 USAPasadena, TX 77503 USA
Tel: [phone]Tel: [phone]
Fax: [phone] Fax: [phone]
[email protected][email protected]
Rockford, Illinois USA
5885 11th Street
Rockford, IL 61109 USA
Tel: [phone]
Fax: [phone]
[email protected]
UK
Global Technical Assistance, UK
[phone]
boltingsupport@spxow.com
SALES, SERVICE AND RENTAL CENTERS
ENGINEERING, MANUFACTURING AND SUPPORT CENTERS
Corpus Christi, Texas USACorpus Christi, Texas USA
318 Centaurus Street318 Centaurus Street
Corpus Christi, Texas 78405 USACorpus Christi, Texas 78405 USA
Tel: [phone]Tel: [phone]
Fax: [phone]Fax: [phone]
corpus.christi.SC@spxow.com corpus.christi.SC@spxow.com
Gonzales, Louisiana USAGonzales, Louisiana USA
3141 S. Darla Avenue3141 S. Darla Avenue
Gonzales, Louisiana 70737 USAGonzales, Louisiana 70737 USA
Tel: [phone]Tel: [phone]
Fax: [phone]Fax: [phone]
[email protected][email protected]
EuropeEurope
Albert Thijsstraat 12Albert Thijsstraat 12
6471 WX Eygelshoven6471 WX Eygelshoven
The NetherlandsThe Netherlands
Tel: [phone]Tel: [phone]
[email protected][email protected]
IndiaIndia
SPX Flow Technology (India) Pvt. SPX Flow Technology (India) Pvt.
LimitedLimited
Survey No. 275Survey No. 275
Odhav, Ahmedabad - 382 415Odhav, Ahmedabad - 382 415
Tel: [phone]Tel: [phone]
[phone] [phone]
[email protected][email protected]
SEASEA
20 Pioneer Crescent #06-0120 Pioneer Crescent #06-01
West Park BizCentralWest Park BizCentral
Singapore 628555Singapore 628555
Tel: [phone]Tel: [phone]
Fax: [phone]Fax: [phone]
[email protected][email protected]
ChinaChina
No. 1568 Hua Shan RoadNo. 1568 Hua Shan Road
Treasury Building, 7th FloorTreasury Building, 7th Floor
Shanghai 200052, ChinaShanghai 200052, China
Tel: Tel: [phone]+86 21 2208 5660/5659/5667
Fax: [phone]Fax: [phone]
[email protected][email protected]
AustraliaAustralia
SPX Flow Technology Austra-SPX Flow Technology Austra-
lia Pty Ltdlia Pty Ltd
Quad 2, 6 Parkview DriveQuad 2, 6 Parkview Drive
Homebush Bay NSW 2127Homebush Bay NSW 2127
Tel: [phone]Tel: [phone]
Fax: [phone]Fax: [phone]
Ft.aus.cs@spxow.comFt.aus.cs@spxow.com

18
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
English Original
SPX FLOW US, LLC
5885 11th Street
Rockford, IL 61109-3699
United States of America
SPX Flow Europe Ltd.
Ocean House, Wilmslow Road
Manchester, M20 2LY, UK
Andreas J. Klemm
SPX Flow Europe Ltd. –
Netherlands
Albert Thijsstraat 12
NL-6471 WX Eygelshoven
DECLARATION OF CONFORMITY
We declare under our sole responsibility that the Air-driven Hydraulic Pump models
PA60APF5FP, PA60APF5FPR, PA60APF5FMP, PA60APF5FMPR
to which this declaration relates are in conformity with the following :
Legislation & Standards Title
Directive concerning Equipment and Protective
Systems intended for use in potentially explosive
atmospheres 2014/34/EU
The Equipment and Protective Systems Intended
for use in Potentially Explosive Atmospheres
Regulation 2016 No. 1107
EN ISO 80079-36 : 2016 Explosive atmospheres –part 36:
Non-electrical equipment for
explosive atmospheres
EN ISO 80079-37 : 2016 Explosive atmospheres –part 37:
Non-electrical equipment for
explosive atmospheres
Provisions of the ATEX Directive fulfilled are according to :
h IIB T4 Gb IIIB T135°C Db
The Technical File, reference no 21XT201 respectively 21UKXT399 held by :
CSA Group Netherlands B.V. CSA Group Testing & Certification Inc.
Utrechtseweg 310 Unit 6 Hawarden Industrial Park
6812 AR Arnhem Hawarden, CH5 3US
The Netherlands United Kingdom
We, the undersigned, hereby declare that the equipment specified conforms to the above
European Community Directive(s) and Standard(s)
June 1st, 2022
------------------------------------------
Andreas J. Klemm, PhD
Specialist Applications Manager

19
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
English Original
SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699
United States of America
SPX Hydraulic Technologies
Andreas J. Klemm
SPX Hydraulic Technologies
Albert Thijsstraat 12
NL-6471 WX Eygelshoven
The Netherlands
EC DECLARATION OF CONFORMITY
We declare under our sole responsibility that our Air Torque Wrench Pump Model:
* PA60APF5FP * PA60APF5FMP
* PA60APF5FPR * PA60APF5FMPR
to which this declaration relates are in conformity with the following:
EN, EN-ISO, ISO standards Title
Per the provisions of the Machinery Safety Directive 2006/42 EC
EN_ISO 12100 Safety of machinery, basic concepts, general principles for
design, risk assessment & risk reduction
EN 4413 Hydraulic Fluid Power –general rules and safety
requirements for systems & their components
EN 4414 Pneumatic Fluid Power –general rules and safety
requirements for systems & their components
Per the provisions of the Noise Emission 2000/14 EC
in the Environment by Equipment for Use Outdoors Directive
EN_3200L0014 Noise emission in the environment for use outdoors
ISO 3744 Sound Power Level Measurements
measured sound power level on an equipment representative for this type : 76 dB(A)
guaranteed sound power level for this equipment : 87 dB(A) or less
We hereby declare that the equipment specified under * conforms to the above quoted
European Community Directive(s) and Standard(s) as per the currently valid revision.
SPX Hydraulic Technologies is certified and registered to ISO 9001: 2015.
The Netherlands January 16th, 2019
------------------------------------------
Andreas J. Klemm, PhD