SPX FLOW Power Team P12 Series User manual

Form No. 102842
Rev. 18 May. 26, 2022
© SPX FLOW, Inc.
62072 (See P159)
62087 (See P55)
64122 (See P55)
64215 (See P59)
64372 (See P55)
66463 (See P59)
64662 (See P157)
64663 (See P157)
201338-TID (See 12)
P12 SERIES
P19 SERIES
P23 SERIES
P30F SERIES
P55 SERIES
P59 SERIES
P59F SERIES
P157 SERIES
P175D SERIES
P159 SERIES
P159D SERIES
P300 SERIES
P300D SERIES
P460 SERIES
YM-01
Operating Instructions For:
SP
X FLOW US, LLC
5885 1
1th Street
Rockford, IL
61109-3699 USA
powerteam.com
Tech Services: [phone]
Fax: [phone]
Order Entry: [phone]
Fax: [phone]
SINGLE-STAGE AND TWO-STAGE
HYDRAULIC HAND PUMP
Max. Pressure: See Pump Data Plate
MODEL SHOWN FOR P157 SERIES

Form No. 102842
Rev. 18 May. 26, 2022
1
© SPX FLOW, Inc.
TABLE OF CONTENTS
SAFETY SYMBOLS AND DEFINITIONS ������������������������������������������������������������������������������������������������������������ 2
1� Pictogram Definition ������������������������������������������������������������������������������������������������������������������������������� 2
SAFETY PRECAUTIONS ������������������������������������������������������������������������������������������������������������������������������������ 2
SET-UP����������������������������������������������������������������������������������������������������������������������������������������������������������������� 6
1� Hydraulic Connections �������������������������������������������������������������������������������������������������������������������������� 6
OPERATION �������������������������������������������������������������������������������������������������������������������������������������������������������� 6
1� Two-way Valve ������������������������������������������������������������������������������������������������������������������������������������� 7
2� Four-way Valve ������������������������������������������������������������������������������������������������������������������������������������� 7
PREVENTIVE MAINTENANCE ������������������������������������������������������������������������������������������������������������������������� 7
1� Bleeding Air From The System ������������������������������������������������������������������������������������������������������������� 7
2� Bleeding Air From The Pump ���������������������������������������������������������������������������������������������������������������� 7
3� Hydraulic Fluid Level ����������������������������������������������������������������������������������������������������������������������������� 8
4� Draining And Flushing The Reservoir �������������������������������������������������������������������������������������������������� 9
TROUBLESHOOTING GUIDE �������������������������������������������������������������������������������������������������������������������������� 10
POWER TEAM FACILITIES AND CONTACT �������������������������������������������������������������������������������������������������� 11
DECLARATION OF INCORPORATION ���������������������������������������������������������������������������������������������������������� 12

Form No. 102842
Rev. 18 May. 26, 2022
2
© SPX FLOW, Inc.
SAFETY SYMBOLS AND DEFINITIONS
Safety symbols are used to identify any action or lack of action that can cause personal injury.
Your reading and understanding of these safety symbols is very important.
WARNING
: Danger is used only when your action or lack of action will cause serious human
injury or death
: Warning is used to describe any action or lack of action where a serious injury can
occur.
: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
IMPORTANT: Important is used when action or lack of action can cause equipment failure, either
immediate or over a long period of time.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
SAFETY PRECAUTIONS
• Only qualied operators should install, operate, adjust, maintain, clean, repair, or
transport this machinery.
• These components are designed for general use in normal environments. These
components are not specically designed for lifting and moving people, agri-food
machinery, certain types of mobile machinery or special work environments such as:
explosive, ammable, or corrosive. Only the user can decide the suitability of this
machinery in these conditions or extreme environments. Power Team will supply
information necessary to help make these decisions.
• Do not use equipment if damaged, altered, or in poor condition.
• All safety decals must be replaced when unreadable.
These instructions are intended for end-user application needs. Most problems with
new equipment are caused by improper operation or installation. Detailed service repair
instructions or parts lists can be obtained from your nearest Power Team facility.
WARNING
: It is the operator’s responsibility to read and understand the following safety
statements
1. Pictogram Denition
Do not remove this component. For service only. Pressure must be released.

Form No. 102842
Rev. 18 May. 26, 2022
3
© SPX FLOW, Inc.
Safety Precautions Continued
WARNING
:To help prevent personal injury,
Hydraulic hoses and lines
• Before operating the pump, all hose connections must be tightened with the proper tools.
Do not overtighten. Connections should only be tightened securely and leak-free.
Overtightening can cause premature thread failure or high pressure ttings to split at
pressures lower than their rated capacities.
• Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut
off the pump and release all pressure. Never attempt to grasp a leaking pressurized hose
with your hands. The force of escaping hydraulic uid could cause serious injury.
• Do not subject the hose to potential hazard such as re, sharp surfaces, extreme heat or
cold, or heavy impact. Do not allow the hose to kink, twist, curl, crush, cut, or bend so tightly
that the uid ow within the hose is blocked or reduced. Periodically inspect the hose for
wear, because any of these conditions can damage the hose and possibly result in personal
injury. Never repair with tape.
• Do not use the hose to move attached equipment. Stress can damage the hose and possibly
cause personal injury.
• Hose material and coupler seals must be compatible with the hydraulic uid used. Hoses
also must not come in contact with corrosive materials such as creosote-impregnated
objects and some paints. Hose deterioration due to corrosive materials can result in
personal injury. Consult the manufacturer before painting a hose. Never paint a coupler.
• All components in the hydraulic system must match the maximum pressure rating of the
pump.
Pump
• Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper with
the internal high pressure relief valve. Creating pressure beyond rated capacities can result
in personal injury.
• Before adding hydraulic uid, retract the system to prevent overlling the pump reservoir.
An overll may cause personal injury due to excess reservoir pressure created when cylin-
ders are retracted.
• The load must be under operator control at all times.
• Do not connect pump to hydraulic system powered by another pump.
Cylinder
• Do not exceed rated capacities of the cylinders. Excess pressure may result in personal
injury.
• Do not set poorly-balanced or off-center loads on a cylinder. The load may tip and cause
personal injury.
• Stay clear of lifted loads and keep others away.
• Extensions are not recommended for lifting applications.

Form No. 102842
Rev. 18 May. 26, 2022
4
© SPX FLOW, Inc.
SINGLE-STAGE AND TWO-STAGE
Max. Pressure: See Pump Data Plate
Denition: A hydraulic hand pump delivers hydraulic uid under pressure by directly applied anual
effort.
Note: Illustrations depict general pump congurations.
P12 P23 P55 P59F/P59FP
P19 P30F/P30FP P460
P157D/P159D P157/P159
64662/64663
P300
HYDRAULIC HAND PUMP

Form No. 102842
Rev. 18 May. 26, 2022
5
© SPX FLOW, Inc.
For Use With Order
No.
Volume & Pressure Handle or Foot
Lever Effort
Reservoir
Product Weight
Stage
Volume per
stroke
Maximum
Pressure Type
Oil Capacity Usable Oil
Capacity
In.3cm3psi bar lbs. kg In.3cm3In.3cm3lbs. kg.
Single Acting
Cylinders
(Pump
includes
2-Way Valve)
P12 1 0�069 1�1 10000 700 75 34�0 A 12 197 9 148 5�7 2�6
P19 1
2
0�305
0�091
5
1�5
325
10000
22
700
8�5
98�5
3�8
44�7 B 24�4 400 20 328 6�6 3
P23 1 0�160 2�6 3000 200 70 31�8 B 23�8 390 20�3 333 12�0 5�4
P30F 1
2
0�216
0�054
3�5
0�9
325
10000
22
700 125 56�7 B 31 508 27 443 10�0 4�5
P30FP 1
pop-off
0�216
0�054
3�5
0�9
325
10000
22
700 125 56�7 B 31 508 27 443 10�0 4�5
P55 1 0�160 2�6 10000 700 145 65�8 B 55 901 45 738 15�8 7�2
P59 1
2
0�662
0�160
10�8
2�6
325
10000
22
700 145 65�8 B 55 901 45 738 17�2 7�8
P59F 1
2
0�550
0�130
9�0
2�1
325
10000
22
700 120 54�5 B 55 901 45 738 14�0 6�4
P59FP 1
pop-off
0�550
0�130
9�0
2�1
325
10000
22
700 145 65�8 B 55 901 45 738 14�0 6�4
P157 1
2
0�650
0�160
10�7
2�6
1400
10000
97
700 140 63�5 B 152 2491 137 2245 26�0 11�8
P159 1
2
2�600
0�160
42�6
2�6
325
10000
22
700 140 63�5 B 152 2491 137 2245 26�0 11�8
P300 1
2
2�600
0�160
42�6
2�6
325
10000
22
700 140 63�5 C 1�5 gal� 5�71 310 5081 55�3 25�1
P460 1
2
7�350
0�294
120�5
4�6
325
10000
22
700 90 40�8 D 2�5 gal� 9�51 460 7539 54�9 24�9
Double Acting
Cylinders
(Pump
includes
4-Way Valve)
P157D 1
2
0�650
0�160
10�7
2�6
1400
10000
97
700 140 63�5 B 152 2491 137 2245 28�8 13�1
P159D 1
2
2�600
0�160
42�6
2�6
325
10000
22
700 140 63�5 B 152 2491 137 2245 27�9 12�7
P300D 1
2
2�600
0�160
42�6
2�6
325
10000
22
700 140 63�5 C 1�5 gal� 5�71 310 5081 57�0 25�9
P460D 1
2
7�350
0�294
120�5
4�6
325
10000
22
700 90 40�8 D 2�5 gal� 9�51 460 7539 57�9 26�3
Table 1
Note: 3/8 NPTF oil port(s) on all pumps.
Hydraulic Hand Pump Continued

Form No. 102842
Rev. 18 May. 26, 2022
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© SPX FLOW, Inc.
SET-UP
1. Hydraulic Connections
IMPORTANT:
Seal all hydraulic connections with a high grade, nonhardening thread sealant. PTFE tape may also
be used to seal hydraulic connections if only one layer of tape is used. Apply the tape carefully, two
threads back, to prevent it from being pinched by the coupler and broken off inside the pipe end. Any
loose pieces of tape could travel through the system and obstruct the ow of uid or cause jamming of
precision t parts.
A� Clean all areas around the uid ports of the pump and cylinder. Clean all hose ends, couplers, and
union ends. Remove thread protectors from the hydraulic uid outlets, and connect the hose assembly.
Couple hose to cylinder�
B� The use of a hydraulic pressure or tonnage gauge (not included) is strongly recommended� Remove
the pipe plug from the gauge port of the valve, thread the gauge into this port and seal as noted above.
WARNING
:To help prevent personal injury,
• The gauge must have the same pressure rating as the pump and cylinder. Personal injury can result
if the wrong gauge is used.
• Release hydraulic pressure BEFORE removing or tightening hose couplings.
OPERATION
The P460 can be operated only in the horizontal position� All other hand pumps can be operated in a horizontal
position or in a vertical position with head pointing downward� Refer to Table 1 and your pump name plate to
determine your style of pump�
IMPORTANT:
Figure 1 illustrates the normal drop of handle effort experienced when all (except P59) two-stage
pumps shift from low pressure stage to high pressure stage.
Handle Effort
Low Pressure Stage
High Perssure Stage
Unloading
Pressure
Pressure
Figure 1

Form No. 102842
Rev. 18 May. 26, 2022
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© SPX FLOW, Inc.
1. Two-way Valve
Pumps with a two-way valve are for use with single acting cylinders�
A� To extend the cylinder, turn the valve knob counterclockwise to a closed (seated) position. Note: Hand
tight only! Work the pump handle up and down to build pressure.
B� To release pressure, open the valve slowly by turning the knob clockwise to control the load.
2. Four-way Valve
Pumps with a three-position, four-way valve are for use with double-acting cylinders. The hose
connection for extending a cylinder can be made to either port. With the handle in the forward position, the
uid is directed to the top uid port. To maintain (hold) pressure, stop the pumping action. When the valve
handle is in the center position, uid ow is blocked to both ports.
The operator should always release the pressure slowly�
PREVENTIVE MAINTENANCE
IMPORTANT:
Any repair or servicing that requires dismantling the pump must be performed in a dirt-free
environment by a qualied technician.
Lubrication
Apply lubricant regularly to all pivot and rubbing points�
Use a good grade of No� 10 motor oil or grease� Do not use dry lubricants�
1. Bleeding Air From the System
Air can accumulate in the hydraulic system during the initial set-up or after prolonged use, causing the
cylinder to respond slowly or in an unstable manner� To remove the air:
A� Position the cylinder at a lower level than the pump, and turn the cylinder rod end down.
B� Extend and retract the cylinder several times without putting a load on the system� Air will be released
into the pump reservoir. Follow the uid level instructions for your reservoir type to release the air from
the reservoir and top off the uid supply.
2. Bleeding Air From The Pump
When the pump is rst put into use, or after relling the pump’s reservoir it may be necessary to bleed any
trapped air from the pump� If this is not done the pump will not function properly (will not build pressure or
has very spongy operation)�
To bleed air from the pump, turn the pressure control knob counterclockwise (CCW) (turn lever down or
clockwise on P460 models) and operate the pump handle up and down approximately twenty times. Turn
the pressure control knob clockwise (CW) to its full stop position (turn lever up or CCW on P460 models).
The pump should now be bled of air and ready to use�
Operation Continued
WARNING

Form No. 102842
Rev. 18 May. 26, 2022
8
© SPX FLOW, Inc.
3. Hydraulic Fluid Level
Cylinder(s) must be fully retracted before checking the uid level. Release all system pressure before
breaking any hydraulic connection in the system.
Check the hydraulic uid level in the reservoir periodically. Use a funnel with a lter to add hydraulic uid if
needed� Refer to Table 1 for your reservoir type.
• For models with Reservoir Type A: Place the pump in a vertical position with the pump head facing
upward. Unscrew and remove the pump head from the reservoir. The uid level within the reservoir should
come to the uid level mark indicated on the reservoir body decal. Before replacing the pump head, visually
inspect the O-ring which seals the pump head/reservoir assembly� Replace this O-ring if it is worn or dam-
aged. Reinstall pump head to reservoir and tighten securely. Check for leaks.
• For models with Reservoir Type B: Remove the ller cap. The uid level should come to the bottom edge
of the ller hole when the pump is level and resting horizontally on its base and the cylinders are retracted
(see Figure 2)�
END VIEW
OIL
LEVEL
Figure 2
• For models with Reservoir Type C: Remove the ller cap. The uid level should be 1/2 inch (12.7 mm)
from the ller hole when the pump is level and resting horizontally on its base and the cylinders are retract-
ed�
IMPORTANT:
The pump sight gauge indicates the presence of hydraulic uid only. It does not determine correct uid
level.
• For models with Reservoir Type D: Remove the ller cap. The uid level should be 1/2 inch (12.7 mm)
from the cover plate when the pump is level and resting horizontally on its base and the cylinders are re-
tracted�
Preventive Maintenance Continued
WARNING

Form No. 102842
Rev. 18 May. 26, 2022
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© SPX FLOW, Inc.
4. Draining And Flushing The Reservoir
Drain, clean and replenish the reservoir with high-grade, approved Power Team hydraulic uid yearly or
more often if necessary. The frequency of uid change will depend upon the general working conditions,
severity of use and overall cleanliness and care given the pump�
IMPORTANT:
Clean the exterior of the pump rst. After draining and ushing the reservoir, drain and clean the other
hydraulic system components (hoses, cylinders, etc.) before connecting them to the pump again. This
will help prevent contaminated uid from entering the pump.
Refer to Table 1 for your reservoir type.
• For models with Reservoir Type A:
A� Unthread and separate the pump head from the reservoir� Drain the reservoir of the used hydraulic
uid.
B� Flush out reservoir with a small amount of clean hydraulic uid. Clean the pump intake lter.
IMPORTANT:
Removing the lter from the pump assembly could result in its breakage. Attempt to clean it as well as
possible with it installed.
C� Rell the reservoir and reassemble the pump head to the reservoir. Tighten securely. Check for leaks.
• For models with Reservoir Type B & C:
A� Remove the ller cap. Drain the hydraulic uid through ller hole.
B� Remove the nut from the tie rod� Separate the reservoir from the pump body� Clean the reservoir and
lter.
IMPORTANT:
Removing the lter from the pump assembly could result in its breakage. Attempt to clean it as well as
possible with it installed.
C� Reassemble and ll the reservoir with Power Team hydraulic uid. Replace the ller cap.
• For models with Reservoir Type D:
A� Remove the ten screws fastening the reservoir cover to the reservoir, and lift the pump and valve as-
semblies off�
B� Drain all hydraulic uid and ush reservoir with a small amount of clean hydraulic uid.
C� Remove the pump assembly lter, rinse it clean, and reassemble.
D� Rell the reservoir with Power Team hydraulic uid. Place the pump and valve assembly (with gasket)
on the reservoir, and thread the ten screws. Tighten securely and evenly.
Preventive Maintenance Continued

Form No. 102842
Rev. 18 May. 26, 2022
10
© SPX FLOW, Inc.
To help prevent personal injury, always release pump pressure and disconnect hose(s) from pump
before making repairs.
Refer to the appropriate pump parts list during troubleshooting� Repairs must be performed in a dirt-free envi-
ronment by qualied personnel familiar with this equipment..
PROBLEM CAUSE SOLUTION
Pump losing pressure�1. System components leaking. 1� Repair or replace as necessary�
2. Directional control valve leaks
or not adjusted properly�
2.* Reseat, repair, or replace
directional control assembly and
correctly adjust�
3. Fluid leaking past outlet check
seat(s)�
3.* Check for dirt. Reseat pump
body and/or replace poppet(s)
or ball(s)�
Handle rises after each stroke. 1. Fluid leaking past outlet check
seat(s)
1.* Check for dirt. Reseat pump
body and/or replace poppet(s)
or ball(s)�
Pump not delivering uid. 1. Low uid level in reservoir. 1. Check uid level per instructions.
2. Intake lter is dirty. 2� Remove reservoir and clean�
3� Seats worn and not seating
properly�
3�* Repair seats or replace
pump body�
Pump does not reach full
pressure.
1. Low uid level in reservoir. 1. Check uid level per instructions
2. System components leaking. 2� Repair or replace as necessary�
3. Directional control valve leaks
or not adjusted properly�
3.* Reseat, repair, or replace direc-
tional control assembly and orrectly
adjust�
4� Improperly adjusted relief valve� 4�* Readjust�
5. Fluid leaking past inlet or outlet
checks or high pressure piston seal
damaged�
5�* Reseat or repair inlet or outlet
checks or replace high pressure
piston seal�
Pump handle can be pushed
down (slowly) without raising
the load.
1. Inlet checks are not seating. 1.* Check for dirt and/or reseat
valve seats�
2� Damaged piston assembly
or piston seals leaking,
2� Damaged piston assembly
or piston seals leaking.
Pump handle operates with a
spongy action.
1� Air trapped in system� 1� Position cylinder lower than
pump� Extend and return
cylinder several times�
Follow bleeding instructions�
2. Too much uid in reservoir. 2. Check uid level per
instructions�
Pump handle effort drops
signicantly after some
pressure has been obtained.
1� This is normal operation on
most two-stage hand pumps
WARNING
*Power Team recommends these hand pump repairs be performed by an Authorized Hydraulic Service Center�
TROUBLESHOOTING GUIDE

Form No. 102842
Rev. 18 May. 26, 2022
11
© SPX FLOW, Inc.
POWER TEAM FACILITIES AND CONTACT
Rockford, Illinois USA
Customer Service/Order Entry
Tel: [phone]
Fax: [phone]
European Headquarters
Tel: [phone]
Fax: [phone]
[email protected]
Asia Pacific Headquarters
Tel: [phone]
Fax: [phone]
[email protected]
Technical Services
Tel: + 1 800 477 8326
Fax: + 1 800 765 8326
[email protected]
Shanghai, China
Tel: [phone]
Fax: [phone]
[email protected]

Form No. 102842
Rev. 18 May. 26, 2022
12
© SPX FLOW, Inc.
English Original
SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699
United States of America
SPX Hydraulic Technologies
Andreas J. Klemm
SPX Hydraulic Technologies
Albert Thijsstraat 12
NL-6471 WX Eygelshoven
The Netherlands
DECLARATION OF INCORPORATION
OF PARTLY COMPLETED MACHINERY
We declare under our sole responsibility that our Hand-Pump Models:
62072, 201338-TID, P157,
62087, P12, P157D,
64122, P19, P159,
64215, P19L, P159D,
64372, P23, P300,
66463, P30F, P300D,
64662, P55, P460,
64663, P59, P460D
YM-01, P59L, P59L-1500
P59F, P59L-1500G
to which this declaration relates are in conformity with the following:
EN, EN-ISO, ISO standards Title
Per the provisions of the Machinery Safety Directive 2006/42 EC
EN_ISO 12100:2011 Safety of machinery, basic concepts, general principles for
design, risk assessment & risk reduction
EN 4413:2010 Hydraulic Fluid Power –general rules and safety
requirements for systems & their components
We, the undersigned, hereby declare that the equipment specified above conforms to the
above mentioned European Communities Directive(s) and Standard(s).
This product is not to be put into service until the final machine into which it is to be
incorporated has been declared in conformity with the provisions of these Directives,
where appropriate.
The Netherlands Sept 14, 2017
------------------------------------------
Andreas J. Klemm, PhD