VADA VFB-J60 User manual

JET PUMP
INSTALLATION
MANUAL
VFB-J60

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to creating pump solutions
that you can count on. With
a focus on easy selection, simple
installation and high quality, you
can hold your head high knowing
your reputation is protected.
It’s Vada. Performance simplified.

3
Thank you for purchasing the Vada Flow Boss Jet Pump VFB-J60!
Record the product details here and leave with the owner.
Date purchased:
Purchased from:
Purchase invoice number:
Product serial number:
Product model number:
THANK YOU
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4VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
KNOW YOUR PRODUCT VFB-J60
The Vada Flow Boss VFB-J60 is a self-priming Jet Pump that combines the functional benefits of a
centrifugal pump and the practical benefits of a self-priming pump. The pump is fitted with a jet and
venturi system guaranteeing optimum hydraulic efficiency and great performance under high suction
lift applications.
Stainless steel motor
shaft and pump casing
25mm FI outlet port
25mm FI
suction port
160mm Power
connector cable

Vada Flow Boss
Digital Water
Switching Unit
VFB-DSU
Vada Flow Boss
Automatic
Pressure Control
VFB-APC
FLOW BOSS
Vada Flow Boss
Mechanical Water
Switching Unit
20mm
VFB-MSU20
5
SPECIFICATIONS VFB-J60
If your application is using tank water only, please install your jet pump with a Vada Flow Boss
Automatic Pressure Control.
If you’re using tank and mains water and require a switching unit, you can choose between the Auto
Pressure Control and the Mechanical Switching Unit or the Digital Water Switching Unit.
COMPATIBLE VADA PRODUCTS:
• Optimal operating range: 18–23 metres head, 24–36 litres per minute
• Max liquid temp: 50°C
• Max ambient temp: 40°C
• IP44 (Motor)
• Use a pipe size with a minimum of 25mm internal diameter to reduce friction loss.
• Install a check valve or foot valve on the suction line for enhanced operation.
HELPFUL HINTS

6VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
• Pump inlet: 25mm MI
• Pump outlet: 25mm MI
• Max water temp: 65°C
• Minimum pump pressure: 250kPa / 2.5 bar
• Maximum operating pressure: 1000kPa / 10 bar
• You will need a flathead screwdriver if adjusting the cut-in pressure.
• Ensure your pump set up is equipped with two isolation valves. This allows for fuss free
troubleshooting the suction and discharge lines, should you need it.
KNOW YOUR PRODUCT VFB-APC
The Vada Flow Boss Auto Pressure Control VFB-APC gives you perfect control of household
pressure pumps, guaranteed. Designed with an LED light panel to signal the state of operation,
a built in pressure gauge to allow for adjustable cut-in pressure and a 24 hour reset function
for hassle free operation.
SPECIFICATIONS VFB-APC
HELPFUL HINTS
Power On indicator
Pump On indicator
Error indicator
Restart button
Three-wire cable
25mm MI Inlet
Cut-in pressure
adjustment point
25mm MI Outlet

INTERPRETING THE APC VFB-APC
Error
Pump on
Power on
Restart
1~240V 50 Hz
Max 1.5kW 10A
Max 65°C
IP65
Max 1MPa (10 bar)
AUTO PRESSURE CONTROL
VFB-APC
Error
Pump on
Power on
Restart
1~240V 50 Hz
Max 1.5kW 10A
Max 65°C
IP65
Max 1MPa (10 bar)
AUTO PRESSURE CONTROL
VFB-APC
Error
Pump on
Power on
Restart
1~240V 50 Hz
Max 1.5kW 10A
Max 65°C
IP65
Max 1MPa (10 bar)
AUTO PRESSURE CONTROL
VFB-APC
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Green light
The VFB-APC is successfully connected to the
power supply.
Yellow light
The pump is in operation.
Note: On initial start up the pump will run until
the supply line is primed to remove all air.
Red light
Flashing red: Loss of flow detected. While the
red light is flashing, the pump will remain on for
20 seconds, then turn off as it tries to re-prime
itself. It will attempt this several times.
Solid red: The pump has not been able to
detect water and cannot re-prime itself. The
pump will turn off for 24 hours, or until reset.
To reset, turn the power off, then on or
press the restart button.

FLOW BOSS
8VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
KNOW YOUR PRODUCT VFB-MSU20
SPECIFICATIONS VFB-MSU20
The Vada Flow Boss Mechanical Water Switching Unit VFB-MSU20 is a fully automatic mechanical
unit that switches between tank and mains water. This device is designed for pressure pump supply
systems, and allows you to harvest rainwater for the toilet, laundry, and other household applications
with automatic mains backup.
The Vada Flow Boss Mechanical Switch is suitable for clean water only.
• Pump inlet: 25mm FI
• Mains water in: 20mm FI
• Outlet: 20mm FI
• Max mains pressure: 500kPa / 5 bar
• Min pump pressure: 300kPa / 3 bar
• Max flow rate: 50 litres per minute
• Max water temp: 40°C
20mm FI Outlet
Dual Check Valve
Brass tail
25mm FI Inlet
UV Stabilised ABS plastic
casing for longevity
20mm Mains inlet

FLOW BOSS
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KNOW YOUR PRODUCT VFB-DSU
SPECIFICATIONS VFB-DSU
The Vada Flow Boss Digital Water Switching Unit VFB-DSU allows for water source switching between
tank and mains water. With a large interactive panel, the VFB-DSU provides system information
including a log of rain water used, real time flow rate, water pressure, current and error conditions.
Pump inlet
Water outlet
Mains inlet
LCD display
Power ON/error status
Pump ON LED indicator
Up/down toggle button
Mode selection
Error reset
• Mains water supply inlet: 25mm FI
• Pump connection: 25mm FI
• Water outlet connection: 25mm FI
• Minimum mains pressure: 100kPA / 1 bar
• Max operating pressure: 1000kPA / 10 bar
• Minimum flow rate: 1 lpm
• Voltage: 1~230 – 240V 50Hz
• Maximum electrical load: 10A / 2400W
• IP Rating: IP44
• View the complete Digital Water Switch Manual for further details on set up, operation and even
troubleshooting.
HELPFUL HINT
Time set

10 VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
APPLICATIONS
The Vada Flow Boss Jet Pump VFB-J60 is suitable for the following applications:
Water source
switching
(tank/main)
Domestic
pressure
systems
Water transfer
(clean water
only)
Irrigation
systems
The Vada Flow Boss Jet Pump VFB-J60 is not suitable for the following applications:
Drainage of
stormwater
pits
Pumping of
blackwater
(wastewater
with toilet
discharge)
Pumping
liquids
containing
long fibrous
materials
Pumping
aggressive or
inflammable
liquids
Pumping
liquid
containing
abrasive
solids (stones,
ceramics etc.)
INSTALLATION
PREPARING FOR INSTALLATION
For a successful installation, ensure you have all pieces listed below.
Vada Flow Boss Jet Pump VFB-J60
What we’ve supplied:
Vada Flow Boss
Jet Pump VFB-J60
Power cable

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What you’ll need to supply:
Suction Pipe
(internal diameter
of 25mm or larger)
Discharge pipe
(internal diameter
of 25mm or larger)
Thread tape Pump cover
Access to a 10A
outdoor power point
Pump slab
Inline strainer aka
Y strainer
Check valve x2 Isolation valves
INSTALLATION
The residence must also have a Residual Current Device (RCD), also known as Electrical Leakage
Circuit Breaker (ELCB). This is a safety switch located in the Fuse Box.

12 VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
Vada Flow Boss Automatic Pressure Control VFB-APC
What we’ve supplied:
Vada Flow Boss Mechanical Water Switching Unit VFB-MSU20
What we’ve
supplied:
FLOW BOSS
Vada Flow Boss
Automatic Pressure
Control VFB-APC
Vada Flow Boss
Mechanical Water
Switching Unit
20mm VFB-MSU20
Vada Flow Boss
Automatic Pressure
Control VFB-APC
25mm barrel union
What you’ll need
to supply:
INSTALLATION
Thread tape

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Vada Flow Boss Digital Water Switching Unit VFB-DSU
What we’ve supplied:
What you’ll need to supply:
Vada Flow Boss
Digital Water
Switching Unit
VFB-DSU
Teflon tape
x2 mesh washer
inline filters
25mm or larger
male hose barb
Hose clamps
Float switch kit Barrel union kit
Access to a 10A
outdoor powerpoint
16mm hole saw
(to drill hole in roof
tank for float switch
cable)
Pressure
reduction valve*
*If the incoming mains pressure to your property is greater than the specified 1000 kPa (10 bar),
you MUST fit a pressure reduction valve of appropriate capacity upstream of the VFB-DSU. The
recommended pressure is 500kPa as per AS/NZS 3500.

14 VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
INSTALLATION
PART 1: PUMP LOCATION
Let’s get down to business.
Note: Ensure the pump is being installed by a
qualified, licensed personnel. The pump should
be in good condition and should be used in a
residential application.
Note: The length and the diameter of the
discharge pipe impacts the pressure and flow
rate the VFB-J60 can deliver.
Note: all components used must have a
pressure rating that exceeds the maximum
pressure of the pump by an appropriate
safety factor.
1. Ensure you have access to a 10A
weatherproof outdoor powerpoint in a dry
and flood free location. Do not plug the
power cable in.
Note: If you do not have access, arrange
an electrician to install one.
2. Find a location for your pump as close to
your water source as possible. Use either
a poly, or concrete base slab to mount the
pump. This location should be stable, dry
and on a separate footing from your home.
Note: It is recommended the pump should
be no further than 3 metres from the tank.
In accordance with AS 3350.2.41
we are obliged to inform you that
this pump is not to be used
by children or infirm persons and
must not be used as a toy by
children.
The Auto Pressure Control is
pre-set by the manufacturer
with a pump start pressure of
1.5 bar (this can be adjusted).
The maximum pump pressure
must be 0.8 bar above the start
pressure for the pump to reach
automatic shut-off.
The Pressure Control has a safety
valve preventing water emission
in case of diaphragm damage.
DO NOT REMOVE.
Ensure that the power lead
remains disconnected until you
have completed the installation
process.

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PART 2: SUCTION SET UP
Now that your jet pump is positioned, it’s time
to set up the suction pipework. This will run
from your tank/water source to your pump.
1. Select pipe that is re-enforced and crush
resistant (non-collapsible), with an internal
diameter of 25mm or larger.
2. Install an isolation valve at the tank/water
source outlet.
3. If the tank is below ground, install a foot
valve at the point of entry on the suction line.
4. Connect the suction pipe to your Jet Pump.
Ensuring both an inline filter and barrel
union have been installed in the suction
line. The inline filter prevents dirt and debris
entering the pump and will prolong product
lifespan.
Note: The length of the suction pipe should
only run between 1–2 metres.
Note: Install a check valve for optimal
performance should the tank be above ground
but lower in elevation than the suction inlet of
the pump.
5. Check that all fittings connected to the
suction pipe are airtight.
100mm
100mm
Suction pipe min 25mm
Foot valve
25mm
25mm Y Strainer
25mm Barrel union
100mm
Isolation
valve

16 VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
INSTALLATION
PART 3: DISCHARGE
SET UP
Now that your suction pipework is installed,
it’s time to set up the discharge pipework.
1. Select a pipe with an internal diameter
of 25mm or larger (this is the size of the
discharge outlet port).
2. Connect the pipe to the Jet Pump using
a 25mm barrel union.
Note: It is crucial that you use the
recommended pipe size until at least the first
pipe branch (T piece) is reached.
25mm
Isolation
valve
25mm Y Strainer
25mm Barrel union
100mm
PART 4: PUMP PRIMING
Before moving on, its important to prime the
pump. This means filling the pump with water
and expelling all air from within the pump
casing.
If you’ve set up a surface mount pump, follow
steps outlined in Part 4A.
If you’ve set up a pump mounted above a tank,
follow steps outlined in Part 4B.
PART 4A: PRIMING A
SURFACE MOUNT PUMP
AND TANK
1. Ensure the water level in your tank sits
above the tank outlet. This will ensure
the pump does not draw in any air during
priming.
2. Open the isolation valve on the tank. If there
are any leaks, repair these immediately.
If no leaks are present, proceed.
OPEN

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3. Close the tank isolation valve and then
remove the priming port plug on the top of
the pump casing.
4. Slowly open the tank isolation valve
allowing water to fill the suction line and
pump casing. This will expel the air as the
water fills the suction line and pump casing.
5. Once all air is expelled a steady stream of
water will trickle out.
6. Close the isolation valve and replace the
priming port plug. The isolation valve
must be re-opened prior to operation.
Your pump is now primed. Before pump
operation ensure there is sufficient water
inside the tank.
Solid base
REMOVE
CLOSE
Solid base
REPLACE
OPEN
OPEN
100mm
Solid base
Flow
Isolation
valve

18 VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
PART 4B: PRIMING A PUMP MOUNTED ABOVE A TANK
1. Ensure a foot valve or non-return valve is fitted to the end of the suction line.
2. Remove the priming port plug on the top
of the pump casing.
3. Slowly fill the pump casing and suction
line with water through the priming port
(best done with a funnel) allowing air
to vent as the water fills the suction line
and pump casing. If there are any leaks,
repair these immediately. If no leaks are
present, proceed.
Recommended length
150mm
25mm barrel union
Y Strainer
Suction pipe
Min 25mm
Solid level base
100mm
50mm 25mm
Foot valve
(non return valve)
Foot valve
minimum of 100mm
from bottom of tank
Top entry
Float switch
Flow
25mm
barrel union
REMOVE
Solid base
Solid level base
INSTALLATION

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4. Once the suction line and pump casing are
full of water and all air is expelled, replace
the priming port plug. Your pump is now
primed. Before pump operation ensure
there is sufficient water inside the tank.
REPLACE
Solid base
PART 5: FIT A VADA FLOW
BOSS AUTO PRESSURE
CONTROL.
If you are installing the Vada Flow Boss Digital
Water Switch for a tank/mains application, skip
to Installation Part 7 on page 23.
1. Keep the VFB-APC unplugged from the
power source.
If extending the cable used
for connection, ensure the
connection is being carried out
by a qualified professional with
an electrical license.
Never take the electronic board
out of the control box. The wiring
diagram inside the front panel will
show you how to make correct
connection. Wrong connection
will destroy the whole electronic
circuit.
OFF

20 VADA FLOW BOSS JET PUMP VFB-J60 INSTALLATION MANUAL
INSTALLATION
4. Check the set up so far. Ensure that the
VFB-APC is braced or fixed so minimal
movement occurs once in operation. If the
distance between the pump and highest
outlet exceeds 15m, adjust the cut-in
pressure on the VFB-APC.
25mm Y Strainer
25mm Barrel union
Solid base
100mm
Flow
Isolation
valve
2. Position the Auto Pressure Control
(VFB-APC) between the pump and the first
outlet.
Note: If you are installing the VFB-APC directly
onto the Jet Pump, use a 25mm barrel union.
If you are installing the VFB-APC between the
pump and first outlet, use pipework with a
minimum internal diameter of 25mm.
Note: Do not install an outlet between the
pump and VFB-APC.
Note: the pipe must have an internal diameter
no smaller than 25mm until the first tee branch.
3. Ensure the VFB-APC is installed with the
arrows pointing up.
Solid base level