SPX FLOW 65000 User manual

Oil Change Kit
Model 65000, 65F3B
ORIGINAL INSTRUCTIONS/TRANSLATION OF ORIGINAL INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR
SERVICING THIS PRODUCT
INSTRUCTION MANUAL

WARNING:
Do not use with gasoline, petrol, or fluids with a flash point below
100° F (38° C).
To prevent injury, always disconnect the power source when installing
or servicing an electrical product.
Always use the fuse amperage rating specified for your pump model.
Failure to do so may cause serious personal injury or fire hazards. The
pump has been designed for non-continuous use. Under conditions of
high operating pressures (by closed or blocked outlet, excessive length
of the delivery circuit and/or excessive pressure due to accessories),
the pump can be stressed too much and overheat. Therefore it should
not be used for prolonged periods under such conditions. Do not
remove pump and supplied accessories or make any modifications
thereof.

INSTALLATION
The electrical installation of the pump must include a protection fuse which is properly
rated as indicated on the motor label. Warranty expires if a fuse is not utilized. Electrical
wire size should depend on the distance between the pump and battery supply. The
use of undersized wire may cause overheating of the electrical wiring and subsequently
cause a fire hazard. There will also be a voltage drop at the motor terminals with a
subsequent reduction in efficiency. The flow rate value indicated on the motor label is
obtained with a 13mm or approx. 1/2 in internal hose diameter on the outlet. Hoses
having inferior hosing will cause an increase in current with potential risk of motor
overheating. To ensure the correct directional flow of the fluid as indicated by the
arrow on top of the pump, it is necessary to connect the positive pole of the battery
supply to the (+) marked terminal on the motor end cap and negative pole to the (-)
marked terminal. Electrical connections must be made using suitable terminal blocks
and connectors ensuring a tight laying of the electrical cables. Improper wiring can
cause power losses and/or overheating of the wiring.
Warning: It will be the installer/Technicians responsibility to ensure a properly designed
circuit installation according to the electrical regulations and code. DO NOT Take
pump and parts apart for servicing or repairs.

OPERATING INSTRUCTIONS
1. If the engine is cool, run the engine for 5 minutes to raise the temperature of the
oil to a maximum of 120 F. Before attempting to remove oil, shut off the engine.
Increased oil temperatures should allow for better flow, and reduce amperage
load on the pump/motor during use.
2.
Remove the dipstick tube, and insert the small 1/4 in extraction tube to the bottom
of the oil pan or when reasonable resistance is felt. If assembled, the small tube
should be connected to the larger 3/8 in tube via push-to-connect union fitting.
Ensure the other end of the 3/8 in tube is securely inserted into the push-to-connect
fitting installed on the inlet side of the pump.
3. Take the alligator clips coming off the pump and clamp it to your battery. The Red
alligator clip will go to your positive terminal and the Black clip to your negative
terminal. Make sure the pump is appropriately fused through the positive connection.
4. Make sure that probe has bottomed out. A simple way to make sure the probe has
bottomed out is take a measurement of the distance from the top of the dipstick
tube to the bottom of the pan and visually mark this distance on the probe. When the
probe is bottomed out, slightly pull the probe up around ¼" and secure the probe
in that position for the duration of the oil removal process.
4a. If your pump is equipped with a polarily reversin switch (65F3B Kit), the pump will
only active when the switch is depressed in the direction of flow. Oil should be drawn
into the inlet side of th epump, and released into the bucket and visible throught the
clear tube on the outlet side.
5. After oil is removed, do not leave the pump running dry for more than 30 seconds.
6.
After the oil is removed from your engine, make sure the pump is switched off by

removing alligator clips from the battery. Disconnect the alligator clips from the
battery and carefully remove the dipstick probe from the dipstick tube.
7.
To empty the container of used oil remove tab from pour spout of bucket, pull
spout out and SLOWLY pour out oil into an approved container for recycling and
appropriate disposal.
Note: Always recycle used oil in compliance with federal and local legislation. Handle
all petroleum products in an environmentally responsible way.
TROUBLE SHOOTING
Problem Solutions
Why doesn’t the pump start? Check the voltage on your battery
Check to make sure fuse is not blown
The average life span of the motor is 800-1000
hours under normal operating conditions. If the
pump is used beyond that, carbon brushes have
worn out, replace pump.
Why isn’t the pump priming? The pump has run dry for too long damaging the
internal components. Long periods of inactivity
may cause pump to lose prime.
Battery leads may be switched, ensure pump posi-
tive (Red) is connected to battery positive (+), and
pump negative (Black) to battery negative (-).
Polarity reversing switch may be depressed in the
incorrect flow direction.
CARE AND MAINTENANCE:
No particular maintenance is required if the pump is employed for the transfer of
diesel fluids or oils.
65000 TECHNICAL DATA:
Port connection: 13mm
Self Priming up to 1 meter
Capacity: 8 L/Min.
Dimensions: 12 x 12 x 19.5"
305 x 305 x 495 MM
Weight 5LBS. (2.3 KG)
Fuse Size: 8A
Complies with ISO 8846, EN 55014
65F3B TECHNICAL DATA:
Port connection: 3/8"NPT
Inlet: 3/8" Push-To-Connect x 3/8"NPT
Outlet: 1/2” Hose Barb x 3/8"NPT
Self Priming up to 1 meter
Capacity: 5.5 GPM (21LPM)
Dimensions: 12 x 12 x 19.5"
305 x 305 x 495 MM
Weight 5LBS. (2.3 KG)
Fuse size: 20A

WARRANTY INFORMATION
SPXFLOW JOHNSON PUMP of 5885 11th Street Rockford, Illinois 61109 warrants
to the original consumer purchaser that this product will be free from defects in
material and workmanship, providing that the case is not opened or the pump
otherwise abused for a period of one (1) year from the date originally purchased.
The exclusive remedy of the consumer purchaser in the event the product does not
meet this express Limited Warranty is to return the pump to SPXFLOW Johnson Pump
at the above address, freight prepaid with your sales receipt. IMPORTANT: FOR
THIS WARRANTY TO BE EFFECTIVE, SPXFLOW JOHNSON PUMP MUST BE
SUPPLIED WITH THE ORIGINAL PURCHASE DATE OF THE PRODUCT. THE
ACCEPTANCE BY JOHNSON PUMP OF ANY PRODUCT RETURNED SHALL
NOT BE DEEMED AN ADMISSION THAT SUCH PRODUCT IS DEFECTIVE OR
IN VIOLATION OF ANY WARRANTY. THE COMPANY RESERVES THE RIGHT
TO REPAIR OR REPLACE THE PRODUCT.
NO REPRESENTATIVE OR OTHER PERSON IS AUTHORIZED TO ASSUME FOR
SPXFLOW JOHNSON PUMP ANY ADDITIONAL LIABILITY IN CONNECTION
WITH THE SALE OF ITS PRODUCTS OR TO ALTER THIS WARRANTY IN
ANY WAY.
IN NO EVENT WILL SPXFLOW JOHNSON PUMP BE LIABLE FOR MORE THAN
THE SALES PRICE OF THE PRODUCT. UNDER NO CIRCUMSTANCES WILL
SPXFLOW JOHNSON PUMP BE LIABLE FOR ANY LOST PROFITS, INCIDENTAL
OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES. THE LIMITATION
ON LIABILITY FOR LOST PROFITS, INCIDENTAL OR CONSEQUENTIAL COST
EXPENSES OR DAMAGES SHALL SURVIVE ANY FAILURE OF ESSENTIAL
PURPOSE OF THIS LIMITED WARRANTY. Some states do not allow the exclusive
or limitation of incidental or consequential damages, so the above limitation may
not apply to you.
NO EXPRESS OR LIMITED WARRANTY, INCLUDING WARRANTY OF
MERCHANTABILITY AND FITNESS SHALL EXTEND FOR ANY PERIOD OF
TIME GREATER THAN ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE
OF THIS PRODUCT. Some states do not allow limitation on how long an implied
warranty lasts so the above limitation may not apply to you. CAUTION - Warranty
void if seal on product is broken, if any electric cord is cut, if electric splices become
submerged, or if product is installed contrary to instructions or warnings.

SPX FLOW, Inc. JOHNSON PUMP MARINE 5885 11th Street, Rockford, IL 61109-3699, U.S.A.
Tel [phone] Fax [phone]
www.spxflow.com/johnson-pump-marine
65F3BMAN Printed July 2020
ISO
8846
8849
Recreational Craft Directive 94/25/EEC
ISO 8849: 1990/Electrical operated bilge pumps
ISO 8846: 1990/Electrical devices - Protection against ignition of
surrounding flammable gases
ISO 10133: 1994/Electrical systems - Extra low-voltage DC installations
Electromagnetic Compatibility Directive 89/336/EEC
EN55014: 1993/Radio Disturbance
OIL CHANGE KIT:
MODEL 65000, 65F3B
For more information about our worldwide locations, approvals, certifications, and local representatives, please visit
www.spxflow.com/johnson-pump-marine
SPX FLOW, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your
information only and should not be relied upon unless confirmed in writing.
Copyright © 2020 SPX FLOW, Inc. JOHNSON PUMP MARINE