SSD Drives 650V User manual

Associated Literature
650V Installation Manual HA467652Uxxx
650V Software Manual HA466358Uxxx
frames C
frames C- -F F
15
15- -150 HP 150 HP
7.5
7.5- -90 kW 90 kW
SERIAL COMMS
The Serial Communication option is factory in-
stalled and must be ordered with the drive. It can
be used to exchange information between the
Master and Slave drives in RS485/232 format.
Up to 32 units can be connected together.
Volts/Hertz mode – Basic open loop
operation, used in fans/pumps and multi-
motor applications.
Sensorless Vector mode – Tight speed
regulation with good transient torque
capability, without the need for speed
feedback.
CONTROL MODES
650V
650V
Quick Start
Quick Start
Volts/Hertz
Inverters
Sensorless Vector
Visit us at www.ssddrives.com
USA: [phone] UK: [phone]
HA470679U200 Issue 4
CLONING
650V drives may be cloned using the 6514
Clone option that plugs into the keypad port. Set-
tings include to/from, I/O configuration and full/
part transfer.
ADVANCED FEATURES
The 650V has additional features which can be ac-
cessed via the drive menu or using CE_Lite. Refer
to the product manual for details.
Flycatching - When enabled, lets the drive start
into a spinning load by doing a frequency search.
Skip Frequencies – Two selectable avoidance fre-
quencies and associated window for each.
PID – Provides closed loop process control
S-Ramp – When enabled, introduces a second
order slope to the ramp for smoother transitions.
Configurable Outputs – The digital outputs on the
650 can be configured to pick one of 6 parameters.
The outputs on the 650V are totally configurable.
Auto Restart - After a fault, the drive attempts a
number of restarts after a settable delay.
Custom Screens - Allows the use of a Custom pa-
rameter to be displayed.
Encoder – Terminals 12 &13 can be used for a
quadrature (not complementary) encoder input for
steady-state speed feedback.
BEFORE YOU START
This document covers the steps necessary
for a basic start up of the 690+ drive. Drive
start ups should be performed by qualified
electrical technicians who are familiar with
AC drives and their applications. For de-
tailed installation and safety information
refer to the Installation Manual. For ad-
vanced features and applications, refer to
the Software Manual.
Ensure that all local electric codes are met
while installing the drive. Check that all live
parts are covered to protect against electric
shock and that unexpected rotation of the
motor will not result in bodily harm or injury.
This document expects that the drive is
already installed in its intended location
and that all relevant installation procedures
have been followed. Please ensure that the
drive has adequate ventilation so that am-
bient temperature does not exceed 45°C
(112°F) under normal operating conditions.
To access the terminals, loosen the two
retaining screws at the bottom of the drive,
pull up gently on the terminal cover and
slide it off.
3 phase power
3 phase power thermistor
thermistor
~
~
motor
motor
braking
braking
resistor
resistor
3 phase power
3 phase power thermistor
thermistor
~
~
motor
motor
braking
braking
resistor
resistor
POWER CONNECTIONS
•3-phase supply to L1, L2, L3.
•Motor connections to M1, M2, M3
•Brake resistor between DBR+, DBR-
•Motor thermistor to MOT TEMP
•Common Bus to DC+, DC-
•Frame F only: 115/230V fan supply to
L,N
Ground lugs have been provided for each
of the power circuits. Follow proper ground-
ing and shielding methods as described in
chapter 3 of the Installation Manual,
If the stop time is expected to be less than
the natural coasting time of the load, order
the factory mounted braking module option
on frames D through F. Frame C has a
built-in braking module. Connect the brak-
ing resistor across DBR+ and DBR-.
The power terminals shown are for frame D.
Although other frames may vary slightly in
appearance, their terminal designations and
functionality are identical. However, the
Frame F unit requires an auxiliary supply for
the cooling fan. Refer to Chapter 3.
*HA470679U200*

HEALTH RELAY
HEALTH RELAY
N.O. CONTACT
N.O. CONTACT
START
START
JOG
JOG
REV DIR
REV DIR
SPEED REFERENCE
SPEED REFERENCE
+ 24 VDC
+ 24 VDC
CONFIGURATION
CONFIGURATION
PORT P3
PORT P3
HEALTH RELAY
HEALTH RELAY
N.O. CONTACT
N.O. CONTACT
START
START
JOG
JOG
REV DIR
REV DIR
SPEED REFERENCE
SPEED REFERENCE
+ 24 VDC
+ 24 VDC
CONFIGURATION
CONFIGURATION
PORT P3
PORT P3
HEALTH RELAY
HEALTH RELAY
N.O. CONTACT
N.O. CONTACT
START
START
JOG
JOG
REV DIR
REV DIR
SPEED REFERENCE
SPEED REFERENCE
+ 24 VDC
+ 24 VDC
CONFIGURATION
CONFIGURATION
PORT P3
PORT P3
All calibration is done in software, through the keypad
APPLICATION MACROS
SETUP PARAMETERS
P1 Application Select Select the application macro
P2 Max Speed Set max speed in Hz
P3 Min Speed Set min speed in %
P4 Acceleration time Accel time to Max Speed in sec
P5 Deceleration time Decel time from Max Speed in sec
P6 Motor Current Motor full load current in amps
P7 Base Frequency Motor nameplate frequency in Hz
P8 Jog Setpoint Set jog speed in % of max speed
P9 Stop Mode 0=Ramp; 1=Coast; 2=Injection braking
P11 V/Hz shape 0=Linear; 1=Quadratic (fan or square)
P12 Overload Rating 0=150% for 30s.; 1=110% for 10s.
P13 Fixed Boost Set boost in % volts (V/Hz mode only)
P99 Password Set from 0001 to FFFF for protection
M M
M
DIAGNOSTICS
d1 Frequency Output frequency (Hz)
d2 Speed Setpoint Speed SP (% of Max Speed)
d3 DC Link Volts Voltage of DC Bus
d4 Motor Current Motor Current (amps)
After the first power-up, the 650 defaults to the most basic mode of operation, namely speed control. In addition, it has the
capability of being configured for special applications by loading the correct Application Macro.
Selecting an Application: Applications may be loaded during power-up by pressing and holding the STOP button, or by
setting P1 from the Parameters menu. 1=Speed Control; 2=Manual/Auto; 3=Preset Speeds; 4=Raise/Lower; 5=PI Con-
trol; 6=Torque Reference (650Vonly); 9=Custom (650Vonly)
Terminal Assigments: Different applications require different setup parameters, inputs and outputs. When an application
is selected, the 650 internally reassigns its control terminals for the relevant functionality. Also, depending on the applica-
tion selected, an enhanced application-specific set of parameters will be visible, in addition to the regular parameters.
Power-up
screen
REFERENCE AND SEQUENCING
P
P
P
OWER
OWER
OWER
O
O
O
N
N
N
CALIBRATION
•Health volt-free
contacts at 14,15
•Speed potentiometer: 1 (Low), 4 (High),
2 (Wiper) OR
•External speed reference: 1(-) and 2(+)
If using three wire control
•Start button (n.o.) at 6,7
•Stop button (n.c.) at 6,10
The drive powers up in LOCAL MODE. Use the green/
red buttons to start/stop and the up/down arrows to adjust
speed. To switch to REMOTE MODE, hold the STOP
button down until
L0C disappears. To revert to LOCAL
MODE: At the
rdy screen, push STOP until L0C appears. AUTOTUNE
SPEEDCONTROL
P1=1
MANUAL/AUTO
P1=2
PRESET SPEEDS
P1=3
RAISE/LOWER
P1=4
PI CONTROL
P1=5
App-Specific Parameters
Control Terminal Assign
None
1 Common 0V
2 Speed In (V)
3 Speed In (mA)
4 +10V Supply
5 Speed Output
6 +24V Supply
7 Start button
8Fwd/Rev
9Jog
10 Stop button
IP23 ANIN2 type
OP21 DIGIO2
OP31 Relay
1 Common 0V
2 Manual Ref (V)
3 Auto Ref (mA)
4 +10V Supply
5 Speed Output
6 +24V Supply
7 Manual Start
8 Auto Start
9Man/Auto
10 Fwd/Rev
IP301 Preset 1
IP302 Preset 2
IP303 Preset 3
IP304 Preset 4
IP305 Preset 5
IP306 Preset 6
IP307 Preset 7
IP308 Preset 8
1 Common 0V
2 Speed In (V)
3 Speed In (mA)
4 +10V Supply
5 Speed Output
6 +24V Supply
7Start
8 Preset Digital 1
9 Preset Digital 2
10 Preset Digital 3
P401 Ramp Time
P402 Max Value
P403 Min Value
P404 Reset Value
1 Common 0V
2 Unused
3 Unused
4 +10V Supply
5 Speed Output
6 +24V Supply
7Start
8 Raise Input
9 Lower Input
10 Ramp Reset
P501 Prop. Gain
P502 Integral Gain
1 Common 0V
2 Reference (V)
3Feedback(mA)
4 +10V Supply
5 Speed Output
6 +24V Supply
7 Start button
8Fwd/Rev
9Jog
10 Stop button
M
M
M M
Autotune will not activate if in V/Hz mode.
CONTROL PARAMETERS
CL01 Control Mode 0 = V/Hz; 1 = Sensorless Vector (SV)
CL02 Nameplate RPM Enter RPM from motor nameplate
CL10 Motor Current Enter full load amps from motor nameplate
CL11 Motor Poles 2=3600rpm; 4=1800rpm; 6=1200rpm
CL12 Motor Voltage Enter motor nameplate voltage
CL20 Autotune Mode 0=stationary; 1=rotating (preferred)
CL21 Autotune Enable set to 1 and run the drive to autotune
CL81 Current Limit Current Limit setting as a % of CL10
For sensorless vector (SV) operation, an autotune is highly recommended,
preferably with the motor uncoupled and free to rotate. (if the motor cannot be
uncoupled, set CL20=0. See below).
SAVING
Changes
take effect
as soon as
they are
entered and
parameters
are saved
automatically
in a few
seconds
•Start contact at 6,7
•Jog contact at 6,9
•Reverse Direction
contact at 6,8
M
E
ESCAPE ONE LEVEL
ENTER MENU
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