Stahl IDM160 User manual

This document contains safety-relevant information. It may be changed anywhere provided the
contents and meaning of the safety-relevant information remain unaltered.
Operating Instructions
IDM160 barcode handheld scanner
IDM160-BT barcode bluetooth scanner
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Köln
Version 01.00.04
Issue date: 29.01.2016

Operating Instructions Scanner IDM Publisher
Page 2 of 36 R. STAHL HMI Systems GmbH / OI_Scanner_IDM_en_V_01_00_04.docx / 29.01.2016
Publisher
Publisher and copyright holder:
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Köln
Registered place of business: Cologne
Court of registration: District court Cologne, HRB 30512
VAT number: DE 812 454 820
Phone: (switchboard) [phone] - 1000
(hotline) - 5000
Fax: - 4100
E-mail: (switchboard) [e-mail]
(hotline) [e-mail]
•All rights reserved.
•This document may not be reproduced in whole or in part except with the written
consent of the publisher.
•Subject to alterations.
Any warranty claims are limited to the right to demand amendments. Liability for any damage
that might result from the contents of these instructions or all other documentation is limited to
clear cases of premeditation.
We reserve the right to change our products and their specifications at any time, provided it is in
the interest of technical progress. The information in the current manual (online or on CD / DVD)
or in the operating instructions included with the equipment applies.
Trademarks
The terms and names used in this document are registered trademarks and / or products of the
companies in question.
Copyright © 2016 by R. STAHL HMI Systems GmbH. Subject to alterations

Operating Instructions Scanner IDM Formatting conventions
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Formatting conventions
The markings in these operating instructions refer to specific features that must be noted.
In detail, these are:
This sign alerts users to hazards that will result in death or serious
injury if ignored.
This sign alerts users to hazards that may result in death or serious
injury if ignored.
This sign alerts users to hazards that may damage machinery or
equipment or result in injury if ignored.
Information highlighted by this symbol indicates measures for the
prevention of damage to machinery or equipment.
Information highlighted by this symbol indicates important
information of which particular note should be taken.
Information highlighted by this symbol refers to a different
chapter or section in this manual or other documentation
or a web-page.
DANGER
WARNING
CAUTION
DOCUMENTATION
NOTICE
ATTENTION

Operating Instructions Scanner IDM Table of contents
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Table of contents
Description Page
Publisher 2
Formatting conventions 3
Table of contents 4
1Preface 6
2Function 6
2.1 Standard components 6
3Technical data 7
3.1 IDM handheld scanner 7
3.2 Base loading station 7
4Conformity to standards 8
4.1 IDM160 handheld scanner 8
4.2 IDM160-BT bluetooth scanner and base loading station 9
5Certificates 10
5.1 IDM160 handheld scanner 10
5.1.1 ATEX 10
5.1.2 IECEx 10
5.1.3 KGS 10
5.2 IDM160-BT bluetooth scanner 10
5.2.1 ATEX 10
5.2.2 IECEx 10
5.2.3 KGS 10
6Marking 11
6.1 IDM handheld scanner 11
6.2 IDM bluetooth scanner 11
7Safety data 11
7.1 IDM barcode scanner / base loading station 11
8Type code 12
8.1 IDM barcode scanner 12
8.2 Base loading station 12
9Safety Advice 13
9.1 Installation and operation 13
9.1.1 IDM handheld scanner 14
10 Assembly and disassembly 15
10.1 General information 15
10.2 Mechanical dimensions 15
10.2.1 Views 15
10.3 Wired handheld scanner 16
10.4 Base loading station 16
11 Operation 17
11.1 General information 17
11.2 Connection overview / detail 18
11.2.1 Standard components 18
11.2.1.1 IDM160 - Readerbox-054-DC-RS232 - HMI 18

Operating Instructions Scanner IDM Table of contents
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11.2.1.2 IDM160-BT - Base loading station -
Readerbox-054-DC-RS232 - HMI 18
11.2.1.3 Legend for 11.2.1.1 and 11.2.1.2 18
11.2.1.4 Connection of IDM160 to Readerbox-054-DC-RS232 19
11.2.1.5 Connection of IDM160-BT to Readerbox-054-DC-RS232 20
11.2.1.6 Connection of Readerbox-054-DC-RS232 to ET-/MT-xx6 21
11.2.1.7 Connection of Readerbox-054-DC-RS232 to ET-/MT-xx7 23
11.2.2 Connection Readerbox-054-AC-RS422 25
11.3 Bluetooth scanner IDM160-BT 28
11.3.1 Battery 28
11.3.2 Base loading station 29
12 Maintenance, service 30
12.1 Servicing 30
13 Troubleshooting 30
14 Disposal 30
14.1 ROHS directive 2011/65/EC 30
15 Acessories 31
16 Declaration of EC conformity 32
16.1 IDM160 barcode handheld scanner 32
16.2 IDM160-BT barcode bluetooth scanner 33
17 Release notes 34

Operating Instructions Scanner IDM Preface
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1 Preface
These operating instructions are intended for the safe installation of the IDM barcoed scanner
and accessories and cover all Ex-relevant aspects. Furthermore, these operating instructions
contain all necessary information for assembly and connection of these devices.
All data relevant to explosion protection was copied to these
operating instructions from the EC type examination certificate.
For the correct operation of all associated components please note,
in addition to these operating instructions, all other operating
instructions enclosed in this delivery as well as the operating
instructions of the additional equipment to be connected.
All certificates for the devices listed in these operating
instructions are contained in the document entitled
CE_IDM, which is not part of the delivery of these
devices.
You can find this document online at www.stahl-hmi.de
or request a copy from R. STAHL HMI Systems GmbH.
2 Function
The type IDM barcode scanners are used to capture data and transmit them to PCs and similar
devices in hazardous areas.
They are explosion-protected equipment for installation in hazardous areas of zones 1, 2, 21
and 22.
The ReaderBox-054-* supply module is used for the scanner's power supply and data
communication. Use cables type VB-IDM to connect the supply module to the handheld
scanner. An RS-232 or RS-422 connection can be used for the data connection to a PC or
similar devices.
There are several types of this barcode scanner, differing in their design (wired / Bluetooth) and
their function (scannable barcode data) - see type code.
Separate operating instructions are available for the
ReaderBox-054-* supply module.
2.1 Standard components
The following components are the standards to be used together
with the IDM barcode scanners:
Wired handheld scanner
Bluetooth scanner
IDM160-ex
IDM160-BT-ex
-
Base loading station
IDM160-BT-BaseBT-Z1
ReaderBox-054-DC-RS232
ReaderBox-054-DC-RS232
VB-IDM160-XX6-RS232-SR-*
VB-IDM160-Base-RSi-RS232-
SR-*.8m-Z1
DOCUMENTATION
DOCUMENTATION
NOTICE
NOTICE

Operating Instructions Scanner IDM Technical data
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3 Technical data
3.1 IDM handheld scanner
Handheld scanner
IDM160-ex
IDM160-PDF-ex
IDM160-BT-ex
IDM160-BT-PDF-ex
Version
Wired handheld scanner
Bluetooth scanner
Design
Linear imager scanner
Barcode types (scannable) one-dimensional
1D (barcode)
two-dimensional 2D
(stacked code)
(PDF417)
one-dimensional
1D (barcode)
two-dimensional 2D
(stacked code)
(PDF417)
Base loading station
-
Yes
Operating voltage
DC 5.4 V (> 4.9 V)
VB-IDM160-XX6-RS232-SR-*.8 m -
Battery
-
Lithium ions (3.6 V; 2250 mAh)
Interfaces
RS-232 / RS-422 or USB
Bluetooth
-
Function
-
Bluetooth TM V 2.1 DER, Class 2
Range
-
ca. 30 m (98.43 ft)
Frequency range
-
2.4 ... 2.4835 GHz (ISM band)
Light source
Visible red light, 630 nm
Scan rate
500 scans / sec
Scan frequency
500 Hz
Reader distance
50 … 800 mm (0.5 mm) / (0.164 … 2.63 ft (0.00164 ft))
Resistance to outside light
interference
100,000 lx
Signals
optical
2x LED (operating status / read confirmation)
acoustic
Beeper / buzzer (can be switched off)
Shock resistance
50 drops from a height of 2 m onto a concrete surface
Ambient temperature
-20 °C to +50 °C / -4 °F to +122 °F
Storage temperature
-30 °C to +70 °C / -22 °F to +158 °F
Type of protection
IP65
Dimensions (W x H x D)
104 x 185 x 76 [mm] / 0.34 x 0.607 x 0.25 [ft]
Weight
200 g (without cable) / (7.05 oz)
260 g (with battery) / (9.17 oz)
3.2 Base loading station
Base loading station
IDM160-BT-BaseBT-Z1
IDM160-BT-BaseBT
IDM160-BT-Base
Design
Explosion-protected zone 1
without cable
Non-Ex, without cable
Non-Ex, without cable
no Bluetooth
Operating voltage
DC 5.4 V (> 4.9 V)
VB-IDM160-Base-RSi-RS232-
SR-*.8m-Z1
5.6 V
Interfaces
RS-232 / RS-422 or USB
Bluetooth
Function
Bluetooth TM V 2.1 DER, Class 2
Frequency range
2.4 ... 2.4835 GHz (ISM band)
Ambient temperature
-20 °C to +50 °C / -4 °F to +122 °F
Storage temperature
-30 °C to +70 °C / -22 °F to +158 °F

Operating Instructions Scanner IDM Conformity to standards
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4 Conformity to standards
4.1 IDM160 handheld scanner
The IDM160 handheld scanners comply with the following standards and directive:
Standard
Classification
Initial certification
ATEX directive
until 19.04.2016
from 20.04.2016
94/9/EC
2014/34/EU
EN 60079-0 : 2012
General requirements
EN 60079-11 : 2012
Intrinsic safety "i"
Electromagnetic compatibility
EMC directive
until 19.04.2016
from 20.04.2016
Classification
2004/108/EC
2014/30/EU
EN 61000-6-2 : 2006
Immunity
EN 61000-6-3 : 2007
Interference emission
RoHS directive
2011/65/EU
Classification
EN 50581 : 2012
Technical documentation for the
assessment of electrical and electronic
products with respect to the restriction of
hazardous substances

Operating Instructions Scanner IDM Conformity to standards
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4.2 IDM160-BT bluetooth scanner and base loading station
The IDM160-BT bluetooth scanner and base loading station comply with the following standards
and directive:
Standard
Classification
Initial certification
ATEX directive
until 19.04.2016
from 20.04.2016
94/9/EC
2014/34/EU
EN 60079-0 : 2012
General requirements
EN 60079-11 : 2012
Intrinsic safety "i"
Electromagnetic compatibility
EMC directive
until 19.04.2016
from 20.04.2016
Classification
2004/108/EC
2014/30/EU
EN 61000-6-2 : 2006
Immunity
EN 61000-6-3 : 2007
Interference emission
Radio and Telecommunications Terminal Equipment directive
until 12.06.2016
from 13.06.2016
Classification
RED directive
Radio equipment
directive
1999/5/EC
2014/53/EU
EN 60950-1
Information technology equipment – Safety
(General requirements)
EN 300328 V1.7.1 : 2006
Electromagnetic compatibility and radio
spectrum matters (ERM) -
Wideband-transmission systems -
Data transmission equipment operating
EN 301489-1 V1.8.1 : 2008
Electromagnetic compatibility and radio
spectrum matters (ERM) -
Standard for radio equipment and services -
Common technical requirements
EN 301489-17 V2.1.1 : 2009
Electromagnetic compatibility and radio
spectrum matters (ERM) -
Electromagnetic compatibility -
Special conditions for broadband data
transmission systems
EMC and Low Voltage directive are included
RoHS directive
2011/65/EU
Classification
EN 50581 : 2012
Technical documentation for the
assessment of electrical and electronic
products with respect to the restriction of
hazardous substances

Operating Instructions Scanner IDM Certificates
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5 Certificates
The IDM barcode scanners are certified for installation in the following areas:
Europe:
according to ATEX Directive 94/9/EC
for installation in zones 1, 2, 21 and 22.
International:
IECEx (International Electrotechnical Commission System for Certification to
Standards for Electrical Equipment for Explosive Atmospheres)
Korea:
KGS (Korea Gas Safety Corporation)
5.1 IDM160 handheld scanner
5.1.1 ATEX
The ATEX certificate is listed under the following certification number:
Certificate number: IBExU14ATEX1013
5.1.2 IECEx
The readers IECEx certification has the following number:
Certificate number: IECEx IBE 14.0003
5.1.3 KGS
The KGS certificate is listed under the following certification number:
Certificate number: 14-KB4BO-0725
and 14-KB4BO-0726
5.2 IDM160-BT bluetooth scanner
5.2.1 ATEX
The ATEX certificate is listed under the following certification number:
Certificate number: IBExU13ATEX1150
5.2.2 IECEx
The readers IECEx certification has the following number:
Certificate number: IECEx IBE 14.0002
5.2.3 KGS
The KGS certificate is listed under the following certification number:
Certificate number: 14-KB4BO-0727
and 14-KB4BO-0728