Stamp IT SIAH1210 User manual

Pneumatic SIAH 1210 Marking
Machine (Heavy Duty)
Instruction Manual
Copyright © 2015 Stamp IT Group of Companies
Part Number: QSM-004

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Declaration of Conformity
We Manufacture,
Stamp‟It Robotai & Solutions Private Limited
Address: 202, Sunrise Business Park, Road Number 16, Wagle Industrial Area
Thane (West) 400604, Maharashtra,India
Phone: [phone]
Product Type: Marking Machine
Product Name: Pneumatic SIAH1210 Marking Machine
Model Name: ______________
Serial Number: ________________
Representative Person‟s Name:______________________
Signature:______________________
Date:______________________

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Table of Contents
Warranty Certificate .................................................................................................................................................... 4
Introduction & Specifications ...................................................................................................................................... 5
Controller................................................................................................................................................................. 5
Requirements............................................................................................................................................................... 6
Machine Installations................................................................................................................................................... 8
Using Different Stylus Assemblies ............................................................................................................................. 10
When Using the PH / HF Stylus type...................................................................................................................... 11
When using the LP / LS Type of Stylus................................................................................................................... 12
Select the right stylus......................................................................................................................................... 13
Attach the Stylus on the machine.............................................................................................................................. 14
Software Installations ................................................................................................................................................ 14
Installation of StampSoft: ...................................................................................................................................... 15
First Marking with Controller CN01 (Computer Based)..................................................................................... 16
oMenu Bar....................................................................................................................................................... 17
oDraw Toolbar:................................................................................................................................................ 19
oMachine Tool................................................................................................................................................. 22
oStart Marking................................................................................................................................................. 22
First Marking with Controller CN03 ...................................................................................................................... 25
Some important instructions or note for marking process ....................................................................................... 30
Using the Touch Screen controller..................................................................................................................... 30
Input and Output Module:................................................................................................................................. 30
USB Mouse:........................................................................................................................................................ 30
Use Jogging to set the position of block. ........................................................................................................... 30
Select the right point for Jogging....................................................................................................................... 30
Use the Move Boundary .................................................................................................................................... 30
Adjust Height of Stylus and Marking Head ........................................................................................................ 30
Distance between stylus tip and job.................................................................................................................. 31
Out of window checking .................................................................................................................................... 31
Saving the New Design....................................................................................................................................... 31
Select proper Stylus Type................................................................................................................................... 31
Select the Delays for Stylus working.................................................................................................................. 31
Verify proper location before marking. ............................................................................................................. 31

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Perform the first marking. ................................................................................................................................. 31
Stopping the Marking Operation ....................................................................................................................... 32
Reset the Emergency Stop Condition ................................................................................................................ 32
How to use various date and time commands? ........................................................................................................ 32
What are different Day, Month CODES? ........................................................................................................... 33
What is Start of the Day time?........................................................................................................................... 33
How to use various commands in the Text Block? ............................................................................................ 33
Some Definitions Explained ....................................................................................................................................... 34
Preventative Maintenance..................................................................................................................................... 42
Warnings and Instructions..................................................................................................................................... 42
Work area safety................................................................................................................................................. 42
Personal Safety................................................................................................................................................... 42
Use & Care........................................................................................................................................................... 42
Handling................................................................................................................................................................ 42
Noise Emissions ..................................................................................................................................................... 42
Electrical Hazards................................................................................................................................................... 42
Possible hazards while operating........................................................................................................................... 43
Exploded View of SIAH1210 machine................................................................................................................. 44
Line Diagram of SIAH1210 Machine Head......................................................................................................... 45
Ascii Table .................................................................................................................................................................. 46

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Warranty Certificate
The SevenSTAMP Controller with the connected marking head comes with a one year
warranty on all parts except for the parts mentioned in the exclusion list. The machine
warranty is effective from the date of dispatch, against manufacturing defect or workmanship.
In case of any such defect found during the one year from purchase, Stamp „IT Group of
Companies, will undertake repairs to the warranted part free of charge. Only the components
will be provided free of charge. However the machine will be repaired on payment of
necessary charges
In case the marking equipment should need to be returned to our works in Thane for repair
work or an overhaul any necessary repair would be free of charge within one year (12
months) from the date of dispatch. The charges for transport of the machine would not be
covered under the warranty.Please note that an overhaul or repair work will not extend the
warranty. Should the buyer make any modifications on the equipment supplied on its own
initiative, the warranty immediately becomes null and void.
Computer if supplied is covered under warranty directly from the manufacturer and we only
take initiative in providing you a reputed brand. For any other components supplied by Stamp
„IT but not manufactured by Stamp „IT, the standard warranty of the manufacturer is
applicable from the manufacturer directly.
The Following parts will not be covered under warranty:
1. Fuses.
2. Joint of stylus
3. Stylus Tip
4. Belts
5. Spring of stylus
6. Power Adapter and Cables
Date of Dispatch:
Dealer Stamp:
Marking Machine Serial Number:
For Stamp „IT Group of Companies
Chief Operating Officer.

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Introduction & Specifications
SIAH 1210 Integration Head
Standard marking window: 120mm X 100mm
Type of Machine: Pneumatic
Type of Head: Standard Head
Material of Cons: MS Sheet Metal Body
Color of Machine: Siemens Grey
Weight of Machine: 3.3 kg (Only machine head)
Mounting Holes: 4 holes for proper mounting
Imprinting surface variance: 10mm (P).
Requirements:
Electrical connection: 240v
Air connection: up to 6 bar (P Only)
Controller
We have two model of controllers which is you can use with this machine.

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1. CN01 Electric Controller ( Computer
based)
2. CN03 Electric Controller(Touch
screen )
Axes: 2 axis & 3 axis versions.
Power Supply: Separate 24VDC 3A Power Adapter for Pneumatic version.
Cooling: High Speed Fan provided.
Machine Connection: Robust Military Grade Round Bayonet Connectors
Display: 7” Resistive Touch Screen Display.
Inputs: 5 Inputs for automatic design selection
Outputs: 3 Outputs, end of marking, machine ready for marking & error.
Storage: Unlimited Storage Capacity.
Force Codes: 9 Force Codes in Electric version to adjust depth.
2D Barcodes: Datamatrix & QRCode Marking Possible.
Features: Normal, Inverted, Mirror, Circular, Inside Circle, Incremental Serial Numbers,
Variable Data, Date, Month, Year, Week, Day Codes, Array Copy, Text Block, PLT File Block,
Blank Points, Timer, Wait for Start, Constant Length Marking and many more…
Fonts: Dot 5×7 & 7×9, Single Line Standard, Fast Font & Cursive Font are Fast Fonts, over 8
other Artistic Fonts.
Logos: Unlimited HPGL PLT download from PC & CN03 Controller using a USB Pen Drive.
Ports: RS232 & RS485 for I/P and O/P Comm. with PC or PLC.
Industrial Communication: Any bus Device for Profinet or Profibus Connectivity over Serial
Port.
Requirements
o Electrical:
a. UPS of 1000VA Capacity giving true sine wave output of any reputed make is required.

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b. If you require a voltage stabilizer for refrigerator or air-conditioning unit at the installation
location, then a voltage stabilizer will be essential for the machine.
c. Proper Earth connection at the site for connecting the marking machine. Use a multi-meter
to measure and verify the status of electrical earth.
Mechanical:
a. Compressed Air Supply minimum 4 bar consistent pressure is required if you are using PH
Stylus and 2 bar pressure if you are using LP Stylus.

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b. Usually, if compressed air supply is not available, then it is required to procure a
compressor. Compressor of 1hp capacity with 40 liter tank capacity is sufficient for the
working of marking machine.
c. Always ensure that the compressed air line is taken directly from the compressor and there
is no pneumatic tool or air cleaning gun attached to the compressed air line.
d. Ensure that the connection from the compressor to the machine is via the pressure
regulator supplied and using a PU8N (8mm OD Tube made for Push IN type fittings) Tube.
e. Compressor is required only for Pneumatic Marking Machine and not for the Electric
Marking Machine.
f. A Table for mounting the Controller and marking machine.
g. Fixture to hold the components while marking. These are customized devices made to suit
the components being marked.
Machine Installations
You get the following accessories with machine & controller.
1. Controller
2. Power Adaptor
3. Column Frame
4. SIAH 1210 Marking head
5. Stylus Assembly
6. Machine cable
7. Start switch box
8. Ethernet cable
Ensure all above items are present in machine box.
Attach the Start-Stop Switch
Box Connector on Controller
Attach the Power Connector
on the Controller

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Attach the machine cable on
machine
Attach the machine cable on
controller
Remove Cap and attach the
Military Connector from the
cable supplied.
Attach other end of Military
cable to the marking head.
Attach properly above end
of machine cable to the
machine head.
Attach above end of
machine cable to the
controller.

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Using Different Stylus Assemblies
The following is the procedure to be followed when using a PH / HF and LP / LS stylus types.
Fix this bracket on the
Column Frame.
Fix the Filter Unit
in the bracket.
Fix one end of the small
PU tube on the Filter
Unit OUT Port.
Fix other end of the small
PU tube on the machine
Port.
Fix one end of the
small PU tube on the
Filter Unit OUT Port.
Fix other end of the small
PU tube on the machine
Port.

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When Using the PH / HF Stylus type.
Other types of HF Stylus available are shown here.
This is the
Standard
PH-16 Stylus.
This will soon
be replaced
by HF-16
Stylus.
For using the PH or HF Stylus, the Stylus ON
delay and Stylus OFF Delay values need to be
set at minimum. Usually, 6 ms is suitable for
these stylus use.
In this stylus, the dot distance and dot
repeat number values have no significance.
HF-16
HF-16-L
HF-10
HF-06
HF-20

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When using the LP / LS Type of Stylus.
Different types of LP Stylus available are shown here.
This is the
Standard LP-10
Stylus. This is
also known as
LS-10 Stylus
For using the LP or LS Stylus, the
Stylus ON delay and Stylus OFF
Delay values need to be set at
minimum of 10 ms.
In this stylus, the dot distance and
dot repeat number values decide
the distance between two
consecutive dots and the number
of times to repeat each dot.
This type of stylus is used when
customer required deep marking on
component.

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Select the right stylus
We have various stylus types available for different applications.
All the stylus types use tungsten carbide rods. Since we use a solid tungsten carbide rod,
these are re-grindable up to 3-4 times.
All the stylus tips have similar life and can easily mark 1 million characters of 3 mm height on
maximum 35 HRc hard component. There is no predictable life expectancy for marking on
components beyond 35 HRc hardness. However, the stylus can easily mark on components
up to 60 HRc hardness.
For any type of marking the marking depth is controlled by two things. One is the air pressure
and other is the distance of the stylus tip from the object being marked. By varing these two
things, the marking depth can be controlled.
PH / HF TYPE STYLUSES:
This stylus starts vibrating as soon as you give compressed air supply to the stylus piston. A
ph stylus is used when one requires fast marking in continuous font mode i.e. overlapping
dots. A ph stylus has a short amplitude of vibration (stroke) and hence cannot mark on
uneven surface or circumference of a cylindrical object. A ph stylus has a standard tip angle
of 90 degrees included and is also available in 60 and 110 degrees on special request.
LP / LS TYPE STYLUSES:
This stylus has construction similar to a single acting pneumatic cylinder. This stylus does not
start vibrating as soon as compressed air is started. The pneumatic valve needs to be closed
and opened for every dot. As a result this stylus is not as fast as the ph stylus. The software
needs to be set to operate a lp stylus. The distance between two dots need to be set and the
no of dots for each dot need to be set. However, the lp stylus has a very long amplitude of
vibrations (stroke) and hence is ideal for marking on uneven surfaces. This stylus is capable
of marking on cylindrical objects without the need to rotate or move the component. The lp
stylus can also mark in continuous font mode but the speed is far less than ph mode. A lp
LP-16
LP-6

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stylus has a standard tip angle of 90 degrees included and is also available in 60 and 110
degrees on special request
Attach the Stylus on the machine.
Take the stylus in your hand and take it near the stylus holder on the machine.
Now attach engage the stylus on the socket threading. Note, never try to engage the stylus in
the stylus holder forcibly. That will damage the stylus holder as well as the stylus.
Now tighten the stylus in the holder only by hand. Do not use a spanner to tighten the stylus in
the holder. That will also damage the stylus holder and stylus.
Software Installations
STYLUS
HOLDER

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CNO3 controller not need to computer or extra software, this controller have build in marking
software which you can use to connect the machine, create, modify the design & send the
marking command to the machine.
If you select CN01 controller with machine then you needs to install StampSoft software in
your computer or laptop for using this marking machine.
Installation of StampSoft:
oInsert the CD in your computer or laptop which is you get with the machine.
oOpen the CD in your computer and install the software
Follow the all instructions for software installations

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First Marking with Controller CN01 (Computer Based)
Before start marking you should know software functions.

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oMenu Bar
You can do the following using this toolbar.
Create a new design :
Press the New Design button to start a blank new design. The new design by default is
shown as "Untitled" in the title.
In case there is an existing design open and not saved, the following dialog is shown
prompting the user whether to discard the design or not.
You can also cancel opening a new design in this dialog. If you discard the open design, a
new blank design will be created.
Open an existing design :
Press the Open Design button to open an existing design. In case there is an unsaved
existing design, the user is asked whether to discard the design or not.
If you discard the open design, the existing design is opened.
Alternatively, you can also open the recent design by selecting the design from the list of
recent designs.

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Save Design :
Press the Save Design Button to save the design. The save design button is enabled
only when you have made some changes to the design.
Cut selected blocks :
In case you want to cut the blocks in a design say for example as shown here...
This is the way you will see the block selected.
Now just press the Cut button to cut the block.
Click here to know how to select multiple blocks on the canvas.
Copy selected blocks:
The process is same as cut selected blocks, but instead of the cut button, press the
copy button to copy the block to the clipboard.
Paste selected blocks:
To paste the blocks from clipboard press the paste button from the toolbar.

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Undo the actions : Press the Undo Button to reverse the actions on the canvas. Any
change to the design can be be reversed by using the Undo. Alternatively, you can press
Ctrl + Z key also to undo the actions.
Redo the actions: Press the Redo Button to reverse the actions that have been
undone earlier. This button is enabled only if the last command has been an undo
command.
Invoke the Machine Setup Dialog: Press this Button to invoke the machine setup
dialog. Click here to know how to work with the Machines.
Invoke the Ethernet Setup Dialog: Press this Button to invoke the Ethernet setup
dialog. Click here to know how to use this dialog.
Invoke the Preferences Dialog : Press this Button to invoke the Preferences dialog.
Click here to know how to use the preferences dialog.
Invoke the Help : Press this button to invoke the Help Contents. Click here to know
more about the help available in the software.
Invoke the About Software Dialog: Press this button to invoke the about software
dialog. Click here to know how to use this dialog.
oDraw Toolbar:
The draw & graphics toolbar shows the variety of drawing tools available to the user. Some of
the tools insert graphic blocks on the canvas while some of the tools insert non-graphic
blocks. The non-graphic blocks are not seen on the canvas, they are shown in the list of
blocks and are used in the design to achieve different functions. The detail explaination of
how to use each of these drawing tools is given here.