Stanley BRANDON 60K Installation and operation manual

TO BE INSTALLED BY A TRAINED COMPETENT PERSON
Installation and Commissioning Instructions
This Manual is to be left ith end user.
BRANDON
60 /80 /100 OIL FIRED COO ER

TABLE OF CONTENTS
PAGE NO.
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Burner Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6. Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8. earth Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9. Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
10. To Access The Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
12. Flue Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13. Pre-Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15. Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
16. Flue eight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
17. Flue System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
18. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
19. Suitable Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
20. Flue Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
21. Use of Existing Flues and Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
22. Draught Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
23. Flue Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
24. Factory Made Insulated Chimneys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
25. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
26. Outside Air Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
27. eating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
28. Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
29. Down Draughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
30. Water Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
31. Draining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
32. Internal Pump Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
33. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
34. Care For Your Central eating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
35. Indirect Domestic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
36. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
37. General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
38. Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
39. By-Pass Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
40. Open System (with pump on return) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
41. Sealed System (with pump on flow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
42. Open System (with pump on flow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
43. Interlink System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
44. Provision For Filling Sealed System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
45. S Plan System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
46. Y Plan Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1

PAGE NO.
47. Wiring Diagram 100K/80K/60K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
48. S Plan Wiring Diagram Using Multi Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
49. S Plan Wiring Diagram Using Same Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
50. S Plan Wiring Diagram Showing Zone Controlled By Underfloor eating . . . . . . . . . . 23
51. Fuel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
52. Oil Storage Tanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
53. Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
54. Fuel Supply Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
55. Single Pipe Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
56. Two Pipe Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
57. Single Pipe System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
58. Tiger Loop Oil Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
59. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
60. Removal of Transport Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
61. Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
62. Door andle Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
63. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
64. Spares Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
65. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2

3
Introduction
Congratulations on purchasing this fine Irish made Oil-fired Central eating Cooker. It is built to exacting
standards and it will give you every satisfaction in use.
Please read the following information before operating this excellent product.
This appliance is hot while in operation and retains its heat for a long period of time after use. Children,
aged or infirm persons should be supervised at all times and should not be allowed to touch the hot
working surfaces while in use or until the appliance has thoroughly cooled.
To ensure safety, satisfaction and reliable operation, this quality cooker should be installed by a trained and
competent person. The central heating facility and the hot water systems involved must conform fully to good
plumbing practice, established Standards/Regulations and OFTEC recommendations.
The complete installation must be done in accordance with current Standards and Local Codes. It should be
noted that the requirements and these publications may be superseded during the life of this manual.
IMPORTANT NOTICE: Any alteration to this appliance that is not approved in writing by Waterford Stanley will
render the guarantee void.
IMPORTANT — Control of Substances Harmful to Health:
It is the Users/Installers responsibility to ensure that the necessary personal protective clothing is worn when
handling materials that could be interpreted as being injurious to health and safety.
When handling Firebricks, Fire Cement or Fuels, use disposable gloves.
Exercise caution and use disposable masks and gloves when handling glues and sealants.
When working with fibre glass, mineral wool, insulation materials, ceramic blanket/board or kerosene fuel oil,
avoid inhalation as it may be harmful. Avoid contact with skin, eyes, nose and throat. Use disposable protection.
Installation should be carried out in a well ventilated area.
As manufacturers and suppliers of cooking and heating appliances, we take every possible care to ensure, as
reasonably practicable, that these appliances are so designed and constructed as to meet the general safety
requirements when properly used and installed.
* Section 10 of the Consumer Protection Act 1987.
* Safety, ealth and Welfare at Work Act.

SPECIFICATION
Fig. 1
FEATURE METRIC (mm)
ot Plate 550W x 323L
Roasting Oven 390W x 310 x 406D
Simmering Oven: 390W x 220 x 406D
Note: Dimensions stated in Fig.1 are in millimetres unless
otherwise stated and may be subject to a slight +/- variation.
4
150

100
BOILER OUTPUTS: 29.3kW - 100,000 Btu’s/ r.
RADIATOR SURFACE: 53 m2(571 ft.2) heating surface only.
48 m2(514 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.005m3/s Oven: 0.0026m3/s.
SPACE EATING: 2.91 kW (10,000 Btu’s/hr) cooking mode / 0.7 kW (2,500 Btu’s/hr) boiler
mode.
FLUE GAS TEMPERATURE: Boiler: 180°C (356°F) Cooker: 250°C. (482°F)
BOILER CAPACITY: 17 litres (3.74 Gal.).
BOILER MATERIAL: Mild steel.
COOKER WEIG T: 385Kg (850 lbs).
80
BOILER OUTPUTS: 23.45kW - 80,000 Btu’s/ r.
RADIATOR SURFACE: 42.5 m2(457 ft.2) heating surface only.
37.2 m2(400 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.0044m3/s Oven: 0.0026m3/s.
SPACE EATING: 2.91 kW (10,000 Btu’s/hr) cooking mode / 0.7 kW (2,500 Btu’s/hr) boiler
mode.
FLUE GAS TEMPERATURE: Boiler: 200°C (392°F) Cooker: 230°C. (446°F)
BOILER CAPACITY: 17 litres (3.74 Gal).
BOILER MATERIAL: Mild Steel.
COOKER WEIG T: 380Kg (838 lbs).
60
BOILER OUTPUTS: 17.58kW - 60,000 Btu’s/ r.
RADIATOR SURFACE: 32 m2(344.45 ft.2) heating surface only.
26.5 m2(285 ft.2) heating surface and domestic hot water.
FLUE GAS FLOW: Boiler: 0.0031m3/s Oven: 0.0026m3/s.
SPACE EATING: 2.91 kW (10,000 Btu’s/hr) cooking mode / 0.7 kW (2,500 Btu’s/hr) boiler
mode.
FLUE GAS TEMPERATURE: Boiler: 170°C (356°F) Cooker: 250°C. (482°F)
BOILER CAPACITY: 17 litres (3.74 Gal.).
BOILER MATERIAL: Mild steel.
COOKER WEIG T: 385Kg (850 lbs).
5
FUEL: 28 Sec Kerosene
MAINS CURRENT: 230v - 240v, 50 z A.C.
I.P. PROTECTION: IP 20
ELECTRICAL INPUT: 90 Watts
SUPPLY FUSE RATING:3A
MAX BOILER WORKING
PRESSURE: 1.9 bar 27.3 P.S.I.
TEST PRESSURE OF
BOILER: 3 bar 43.5 P.S.I
OPERATING TEMPERATURE
LIMIT IN BOILER: 96oC (205oF)
TECHNICAL DATA

THIS APPLIANCE MUST BE CONNECTED TO A FULLY PUMPED SYSTEM.
6
BURNER SPECIFICATION
BOILER BURNER COO ER BURNER
100 80 60 100 /80 /60
Burner Input
(kW) Continuous Running 34.2 27.7 21.4 19.5
(kW) Cycling N/A N/A N/A 4.4
(Btu’s) Continuous Running 116,760 94,600 73,000 66,875
(Btu’s) Cycling N/A N/A N/A 14,950
Boiler Output
(kW) Continuous Running 29.3 23.5 17.6 2.1
(kW) Mean Cycling N/A N/A N/A 1.2
(Btu’s) Continuous Running 100,000 80,000 60,000 7,000
(Btu’s) Mean Cycling N/A N/A N/A 4,000
Nozzle 0.85 80oS (C.E.N) 0.65 80oS (C.E.N) 0.55 80oS (C.E.N) 0.5 60oS (C.E.N)
Pressure
(Bar) 7.4 7.4 7.1 7.1
(PSI) 107 108 103 110
Fuel Consumption
(L/ r) Continuous Running 3.6 2.9 2.2 2.1
(L/ r) Cycling N/A N/A N/A 0.47
US Gal/ r
Continuous Running 0.95 0.77 0.58 0.55
US Gal/ r Cycling N/A N/A N/A 0.12
All data are taken under laboratory conditions and may vary in use
Design flow rate through the boiler 38.2 L/min / 8.4 Gpm
Static differential across the boiler 52.4 mbar / 21” wg
Dynamic pressure differential across the boiler 33 mbar / 13.23” wg
Differential Pressure Across the Boiler
Note: Design temperature differential across the boiler = 11°C (20°F)

7
REGULATIONS
The installation must comply with the current editions of the following:
BS 5410: Oil Installations Part 1 under 45kW.
The Building Regulations: Part J England, Wales,
Part F Section 4 Scotland, Part L Northern Ireland and Part J Ireland.
The Control of Pollution (Oil) Regulations.
BS 5449: Forced circulation hot water central heating systems for domestic installations.
ealth and Safety at Work Act.
BS 7671: Requirements for Electrical Regulations. Safety Document 635: The Electricity at Work
Regulations.
BS 7593: Treatment of Water in Domestic ot Water Systems.
BS 7074 Part 1 & 2: ot Water Supply.
BS 4814: Sealed System.
SCHEMATIC
1. Platerack (to order)
2. Splashback (to order)
3. otplate Covers
4. 150mm (6”) 90° Bend
5. Bend Cleaning Plate
6. ob
7. Towel Rail
8. Firedoor
9. Burner Door
10. Main Oven Door
11. Simmer Oven Door
12. Boiler Tappings
13. Base Frame
14. otplate
15. Simmer and Cleaning
Plate
16. Plinth
17. Simmer Plate Cover
Fig 2.

8
LOCATION
When choosing a location for this appliance you
must have:
(a) Sufficient room for the installation (see
clearances), a satisfactory flue (see flue
system), and an adequate air supply for correct
combustion and operation (see Ventilation and
Combustion air supply).
(b) Adequate space for maintenance and air
circulation.
(c) Solid floor or base of non-combustible material
which is capable of supporting the total weight.
(see Technical Data).
Note: Installation should be carried out in a well
ventilated area.
HEARTH CONSTRUCTION
When a non-combustible floor surface is not
available, then the cooker must be placed on other
insulating material. We recommend a slab of
precast concrete 40mm (11/2) inches deep. If other
insulating material is being used, the dimensions of
the slab of this insulating material must afford similar
protection. This hearth must extend 150mm (6
inches) to either side of the appliances and 225mm
(9 inches) to the front.
ELECTRICAL SUPPLY
All wiring external to the appliance must conform to
the current BS 7671 (U.K.), & Safety Document 635,
ETC: Part 1 Section 5.6.4. The Electricity at Work
Regulations. The cooker requires a 230V–240V, 50
z supply. Connection of the appliance and any
system controls to the mains supply must be
through a moulded on plug top, (which is fitted with
a 3 amp fuse) which is fitted to the appliance in
accordance with EN 60335, Consumer Protection,
SI 1994 No. 1768, plug and sockets etc. (safety)
Regulations 1994.
Always install in accordance with current local wiring
regulations.
You should always, when either exposing or working
with wiring, consult a qualified electrician.
WARNING: THIS SUPPLY MUST BE EARTHED
(Refer to B.S. 7430: Code for Practice of Earthing).
Where a risk of low voltage can occur, a voltage
sensitive device should be fitted to prevent start up
of the burner so as not to endanger the installation.
The primary fuse is located in the control box tray.
To isolate the appliance completely unplug from the
mains socket. Always ensure that this socket is
easily accessible and close to the appliance.
Persons in charge of this appliance should be aware
of this socket outlet position.
TO ACCESS THE CONTROL PANEL (See Fig.3)
a. The plinth can be removed by sliding it
approximately 20mm to the left.
b. Remove the 6 screws which hold the kicker
panel in place.
c. Remove the 2 retaining screws on either
side of the Control Consul.
d. Carefully withdraw the Control Consul, ensuring
that no strains are subjected to the wiring.
e. Connection to be carried out in accordance with
the Wiring Diagrams. (See fig’s 26 to 29
Inclusive)
Fig. 3
CLEARANCES TO COMBUSTIBLES
When bringing your kitchen units up to the sides of
the cooker leave a 10mm gap between the Stanley
and adjacent units, this gap can be reduced by
fitting an optional hob side filler strip to the Stanley
leaving a 5mm gap (see fig. 4 & 5). Likewise the
base of your units can be brought up flush to the
Stanley’s built-in plinth.
When bringing the work top up to the side of the hob
leave a 10mm gap to combustible material (see fig.
4).
Fig 4 Fig 5
Fig. 6

9
FLUE SYSTEMS
PRE-INSTALLATION CHEC
Before installing the cooker, check that the chimney
is clean and clear of obstructions. Cracked
brickwork and leaking joints should be made good.
You must reassure yourself (with the benefit of
professional advice) that the brickwork and system
generally is of the standard suitable to support the
cooker in a safe and efficient manner.
Where flue piping passes through a closure plate
with a sliding door, ensure that the pipe continues up
and is ultimately connected to the flue liner and well
sealed with fire cement.
Do not connect to a flue serving another appliance.
Always ensure that the connection is to a chimney of
the same size - never connect to one of smaller
dimensions. Flues wholly constructed of single skin
pipe are not recommended under any
circumstances. Due to their inability to retain heat
such flues will inevitably give rise to the formation of
condensation.
IT IS NOT RECOMMENDED TO CONNECT TO A
FLUE SMALLER THAN 150mm (6”) OR IN
EXCESS OF 175mm (7”) DIAMETER.
150mm (6”) Diameter Flue Liner
Fig. 8.
Note:
Fill voids and area around liner with vermiculite or a
comparable approved material. (See Fig. 8)
Fig.7
CHIMNEY
Generally the most effective chimney for oil is one
that is straight, avoid offsets and terminate with a
straight sided pot.
Where the flue passes through a combustible
material, a twin wall solid packed insulated chimney
connector must be used and must come flush with
the outer surface of the material and run all the way
to the masonry chimney or to the point of termination
of the factory made chimney. (See Fig.6)
(You should discuss the installation of your Stanley
cooker with your builder in this regard in the case of
a newly fitted kitchen.
When installing a non combustible worktop, it is
necessary to allow adequate clearance for the
removal of the hob.
Vermiculite or a
comparable material
150mm (6”)
flexible flue liner
Fire Sealing
Cement
Closure Plate
Flue Diameter of
150mm (6”)
Cleaning Plate
Simmer
Plate
Pipe Bend
Cleaning Plate
otplate
Flex Pipe
Adaptor
Seal Bend to
Connecting Collar

10
Flue greater than 150mm
(6”) Diameter
SEALING
This cooker and flue system operate under a
positive pressure. It is essential that all flue joints
are tightly sealed against flue gas leakage and
tested accordingly. (See fig. 7, 8, 9, 10 & 10a)
There is a flue pipe collar available which surrounds
the flue pipe where it meets the wall, giving a tidier
finish to a tiled background. The hob back filler piece
and flue collar rosette are available as an optional
extra. (See Fig.11)
Fig.11
Fig. 9
Fig.10
Fig.10a
Refer to Flue Assembly Instruction sheets
Approved
Flue Terminal
Bend Gasket
Cleaning
Cover
Gasket
Collar
Pipe
Spigot
Gasket
Collar
Clay Liner
Vermiculite Filler
150mm (6”) Flexible Flue
Liner
Sealing & Clamping
Plate
Seal Flue
Connector

FLUE HEIGHT
The flue must be high enough 4.5 mts (15ft)
minimum measured vertically from the appliance
outlet to the top of the flue terminal to allow the flue
gases to vent into the clear air, away from the
turbulence that may be caused by roof structures,
other chimney stacks, etc. The terminal position
should be in accordance with the relevant Building
Regulations.
FLUE SYSTEM
Where the standard masonry chimney is not
available, a proprietary type of non-combustible or
non-corrosive material 150mm (6”) twin wall fully
insulated pipe may be used. The pipe must
terminate at a point not lower than the main ridge or
adjacent outside obstructions. With such
installations, access to the chimney must be
provided for cleaning purposes.
orizontal runs more than 450mm (18”) and 90°
bends numbering more than 2 per installation
should be avoided.
Fig.12
STANLEY CAST IRON PIPES AND BENDS ARE
HIGHLY RECOMMENDED FOR INTERIOR USE.
WHERE THE APPLIANCE SPIGOT OR FLUE
PIPE PROTRUDES INTO THE CHIMNEY, CARE
SHOULD BE TA EN TO ENSURE THAT IT DOES
NOT BLOC THE CHIMNEY.
SUITABLE MATERIALS
* Mineral Fibre cement pipes.
* Insulated metal chimneys conforming to B.S.
4543. (a galvanised finish is not suitable for
exterior use).
* Clay flue linings.
* Pre-cast concrete chimney blocks,
incorporated into the building structure. It is
particularly important that the correct
connection block be provided at the base of
the flue.
* Cast iron or acid resistant vitreous enamel
lined mild steel to B.S. 41.
* Sheet metal.
FLUE CLEANING
The flue pipe must be fitted with a cleaning plate.
The flue must be inspected annually and cleaned
when necessary.
USE OF EXISTING FLUES AND CHIMNEYS
When connecting to an existing chimney it is
necessary to line the flue using approved 150mm
(6”) rigid or flexible stainless steel flue liner.
An existing flue pipe or chimney that has proved to
be satisfactory when used for solid fuel can
normally be used for this appliance provided that its
construction, condition and dimensions are
acceptable. Flues that have proved to be
unsatisfactory, particularly with regard to down
draught, must not be considered for this appliance
until they have been examined and any faults
corrected. If there is any doubt about an existing
chimney a smoke test should be carried out.
Before connecting this appliance to a chimney or
flue pipe which has previously been used with
another fuel, the chimney or flue pipe should be
thoroughly swept and lined accordingly.
All register plates, restricter plates and dampers etc.
which could obstruct the flue at a future date should
be removed before connecting this appliance.
Where a chimney is not required to be lined a
suitable void should be provided at the base to
contain any debris which might fall from the inside
wall, so as to prevent debris from obstructing the
appliance flue outlet. (Removal of debris should be
facilitated by the provision of an access door).
If it is necessary to offset the chimney the
recommended angle is 60°to the horizontal and the
statutory minimum is 45°. (See Fig.12)
CONNECTIONS
Stanley produces the appropriate pipes and bends
used in conjunction with this cooker. Waterford
Stanley Limited will accept no liability whatsoever
ever in the event that alternative pipes and bends
are used in the installation. A cast iron 90°bend
with cleaning door is provided with the cooker. A
vertical cast iron outlet pipe with cleaning door is
also available. A flexible flue adaptor is supplied,
this is to connect the cooker 150mm (6”) bend or
straight pipe to the 150mm (6”) chimney liner.
ALL FLUE CONNECTIONS MUST BE
THOROUGHLY SEALED. Blocked chimneys are
dangerous, keep chimneys and flue ways clean,
read the operating instructions.
11

12
This void should have a depth of not less than
250mm (10”) below the appliance connection.
The combustion products will have a descaling
effect on hardened soot deposits left from burning
solid fuels.
ALTHOUGH THE CHIMNEY MAY HAVE BEEN
CLEANED OF LOOSE SOOT PRIOR TO
INSTALLATION, IT IS IMPERATIVE THAT THE
CHIMNEY IS INSPECTED FOR SCALED SOOT
PARTICLES AFTER THE FIRST MONTH OF
OPERATION AND ANY LOOSE MATERIALS
REMOVED TO AVOID BLOC AGE.
DRAUGHT REQUIREMENTS
While inadequate draught can seriously effect the
efficient operation of the appliance, chimney’s over
5.4m (18ft) for houses built on high ground can
experience excessive draught. A steady draught of
between 1mm (.04) and 1.5mm (.06) inches W.G. is
required for satisfactory operation.
FLUE LINERS
Chimney’s lined with salt glazed earthenware pipes
are acceptable if the pipes comply with BS EN 1457
and must be 150mm (6”). When lining an existing
chimney, a liner approved to BS 4543, Parts 1, 2 &
3 should be used. The liner should be secured at the
top and bottom by using closure/clamping plate
firmly sealed and secured and an approved low
resistance terminal used at the top.
It is essential that every flue system be inspected
and tested by a competent person for its correct
effectiveness, to ensure that the combustion
products are completely discharged to the outside
atmosphere.
FACTORY MADE INSULATED CHIMNEYS
Factory-made insulated chimneys should be
constructed and tested to meet the relevant
standards and recommendations given in:
* B.S. 7566 - Installation of factory-made
chimneys conforming to B.S. 4543 for
domestic appliances.
Part 1: Method of specifying installations
design information.
Part 2: Specification for installation design.
Part 3: Specification for site installation.
Part 4: Recommendation for installation
design and installation.
VENTILATION & COMBUSTION AIR
REQUIREMENTS
1. It is imperative that there is sufficient air supply
to the burners of the cooker in order to support
correct combustion.
2. The air supply to this appliance must comply
with BS 5410 Part 1.
3. The minimum effective air requirement for this
appliance is 215 cm2(100K), 193 cm2(80K) or
155cm2(60K). When calculating combustion air
requirements for this appliance use the following
equation: 550mm2per kW of maximum rated
output above 5kW. These requirements are
illustrated in OFTEC Technical Book No. 3 &
B.S. 5410.
4. If there is another appliance using air fitted in the
same or adjacent room, it will be necessary to
refer to B.S. 5410 to calculate the additional air
supply.
5. All materials used in the manufacture of air
vents should be such that the vent is
dimensionally stable and corrosion resistant.
6. The effective free area of any vent should be
ascertained before installation. The effect of
any screen or grill should be allowed for when
determining the effective free area of any vent.
7. Air vents direct to the outside of the building
should be located so that any air current
produced will not pass through normally
occupied areas of the room.
An air vent outside the building should not be
located less than the dimensions specified
within the Building Regulations (See Technical
Data) from any part of any flue terminal. These
air vents must also be satisfactorily fire proofed
as per Building Regulations.
8. Air vents in internal walls should not
communicate with bedrooms, bedsits, toilets,
bathrooms or rooms containing a shower.
9. Air vents traversing cavity walls should include a
continuous duct across the cavity. The duct
should be installed in such a manner as not to
impair the weather resistance of the cavity.
10. Joints between air vents and outside walls
should be sealed to prevent the ingress of
moisture. Existing air vents should be of the
correct size and unobstructed for the appliance
in use.
11. If there is an air extraction fan fitted in the room
or adjacent rooms where this appliance is fitted,
additional air vents will be required to aleviate
the possibility of spillage of combustion products
from the appliance/flue while the fan is in
operation. (Refer B.S. 5410).

13
12. Where such an installation exists, a test for
spillage should be made with the fan or fans
and other burning appliances in operation at full
rate (i.e. extraction fans, tumble dryers) with all
external doors and windows closed.
13. If spillage occurs following the above operation,
an additional air vent of sufficient size to prevent
this occurrence should be installed.
OUTSIDE AIR CONNECTION
If this option is used additional air as indicated in BS
5410 is not required.
1. This appliance may be connected direct to the
outside of the house for its combustion air
supply.
2. Remove the blanking plate located at the back
right hand corner and remove the primary air
grill located at the front right hand corner. Fix
the blanking plate over the front primary air
inlet. (See fig. 14)
3. Connect the optional 125mm (5”) spigot to the
base. (See fig. 14a).
4. To connect this appliance to an outside air
supply use either 125mm (5”) rigid or flexible
stainless steel pipes or non-combustible
corrosion-resistant materials not more than
965mm (38”) in length and having no sharp
bends or corners other than the down turn at the
terminus.
5. Air inlets traversing cavity walls should include
a continuous duct across the cavity. The duct
should be installed in such a manner as not to
impair the weather resistance of the cavity.
6. Joints between air vents and outside walls
should be sealed to prevent ingress of moisture.
HEATING
PIPE FITTINGS
Materials used for insulation work should be fire
resistant. Standards should conform to all
appropriate regulations in force at the time and
place of installation.
1.1 Ferrous Materials
BS 1387 Steel tubes.
BS 1740 Steel pipe fittings.
BS 4127 Stainless steel tubes.
BS 6956 Jointing Materials.
1.2 Non-Ferrous Materials
EN 29453 Soft Solder Alloys.
BS 864 Compression tube fittings.
BS 2871 & BS EN 1057 Copper & Copper
Alloys.
Fig.14
Fig.14a
Fig.13
Air Inlet
Blanking Plate
Outside Air Spigot
(Not Supplied)

DOWN DRAUGHTS
owever well designed, constructed and positioned,
the satisfactory performance of the flue can be
adversely affected by down draught caused by
nearby hills, adjacent tall buildings or trees. These
can deflect wind to blow directly down the flue or
create a zone of high pressure over the terminal.
A suitable anti-down draught terminal or cowl will
usually effectively combat direct down blow but no
cowl is likely to prevent down blow due to high
pressure zone. Ensure that any cowl used will not
restrict the flue exit, or cause excessive back
draught. (See Fig.15)
14
Fig.15
WATER PIPE SIZE
The flow and return pipe must be 28mm diameter.
Care should be taken to ensure that the heating
system is correctly installed and that it complies with
all relevant codes of practice. If this appliance is
being connected to an existing system, we strongly
recommend that you engage an appropriately
qualified person to check the following:
(a) That the system is sound.
(b) That pipework is adequately insulated (where
applicable).
(c) Check all controls, i.e. pump, motorised valves,
time control etc. are operating satisfactorily and
are compatible with the requirements of the
cooker.
(d) Are any modifications necessary to make the
heating system more efficient?
(e) Cleanse the system and add suitable inhibitor.
The use of motorised valves, room thermostats,
radiator thermostatic valves, domestic hot water
controllers, etc, can greatly enhance a heating
system and we recommend their use.
Only competent personnel should be employed to
carry out your heating installation.
It is important that no external control devices e.g.
economisers be directly fitted to this appliance
unless covered by these installation instructions or
agreed with the manufacturer in writing. Any direct
connection of a control device not approved by the
manufacturer could make the guarantee void.
The flow and return can be taken either side of the
cooker. (See Fig.16)
1. To take off from the left simply connect directly
onto the exposed boiler connection.
2. To take off from the right side:
a. Remove the two blanks on the right hand side
of the cooker. Then remove the two cover plates
from the cooker’s back panel.
b. Remove the plugs from the boiler connections.
To avoid insulation from going into the flow and
return ports, cover with insulating tape.
c. Using copper pipe, punch out a passage way
through the insulation material to the boiler
connections. Clear any insulation away from the
boiler connections.
d. Before passing the flow and return pipes
through the cooker, cover the ends with tape to
avoid insulation entering them.
e. Remove tape from pipes and boiler ports.
Connect pipes to boiler.

15
DRAINING
Key-operated drain taps to BS 2879 should be
provided in accessible positions in all low parts of
the system. owever, it should be noted that there
may be short sections of pipework, e.g. when
passing under doorways, that may not be possible to
drain.
INTERNAL PUMP THERMOSTAT
This appliance has the capability for switching the
circulating pump ‘on’ and ‘off’ automatically. To wire
in the pump, connect the phase to terminal marked
CIRC Pump (L) and connect the Neutral to terminal
marked CIRC Pump (N). The earth wire is to be
connected into the earth block.
The connection circuit board/control panel is located
within the appliance beneath the warming oven.
(See Fig.17)
f. Replace blanking plates.
g. Plug the boiler tappings on the left hand side of
the boiler with 1” BSP plugs.
h. Test for leaks.
Fig. 16
Fig.17
WATER CIRCUIT TEMPERATURE
The return water temperature should be maintained
at not less than 50°C (122°F) so as to avoid
condensation forming within the boiler.
CARE FOR YOUR CENTRAL HEATING SYSTEM
The use of suitable corrosion inhibitors and anti
freeze solution in your heating system is essential to
minimise black oxide, sludge and scale build-up,
which effects efficiency.
In hard water areas the use of a suitable limescale
preventer / remover is advised.
Use only quantities specified by the water treatment
product manufacturer. Only add to the heating
system after flushing and finally refilling. Refer to
BS 7953.
INDIRECT DOMESTIC CYLINDER
The cooker must only be connected to an indirect
cylinder of no less than 180 litres using 28mm
diameter flow and return piping. It is recommended
that the cylinder is lagged together with pipework
with runs in excess of 4 meters (12’).
SERVICING
To ensure continued efficient and safe operation of
the appliance, it is recommended that it is checked
and serviced by an Authorised Stanley Service
Engineer at least once a year.
In the event that the cooker is not serviced by such
an engineer, at least once a year, Waterford Stanley
Limited regrets that it can entertain no claims
whatsoever in respect of alleged problems in the
efficiency or safety of the cooker supplied.
Blanking Plates
50mm Knockouts R Boiler
Connections
IMPORTANT:-
Flexible oil lines should be inspected at each
and every service visit. It is important in the
interest of safety that flexible lines are changed
at regular intervals and should be changed
immediately in all the following cases:
1. The oil line has been in use in the
cooker for 3 years or more.
2. The date code on the oil hose shows
as five years or older.
(whichever of the above comes first)
3. The oil hose shows signs of being
kinked or damaged, irrespective of
date life service span.

16
NOTE: We strongly advise the use of pipe lagging
and also the use of a frost thermostat if the
installation is likely to be exposed to situations
where the temperature will dip to a level consistent
with frost.
A 15mm system by-pass must be fitted not less
than 1.5 meters (4.9ft) from the cooker to allow
correct water circulation for the pump and to
prevent condensation forming in the boiler. This
should be balanced. A heat sink radiator / towel rail
may be installed if desired in addition to the By-
Pass Loop. (See Fig.18 & Fig 24)
BY-PASS LOOP Fig.18
Safety Valve
Pump 28mm Return
By-pass Lock
Shield Valve
28mm Flow
Pipe
1.5m
By-pass not less than 1.5
meters from the cooker
GENERAL MAINTENANCE
It is important that the user is familiar with their
heating system and that they ensure regular checks
and maintenance which can limit unnecessary
break-downs.
If in doubt, the user should consult an appropriately
qualified person such as a plumber or heating
engineer.
We recommend that you evaluate the overall
insulation in your house, i.e. attic, external walls,
windows and external doors. Insulation and draught-
proofing can greatly reduce running costs while
equally enhancing living conditions. Also zoning of
areas and fitting of room thermostat can reduce
running costs, (See Fig. 18, 19, 20, 21, 22, 23, 24).
SAFETY VALVE
A non-adjustable 3 bar safety valve must be fitted to
the primary flow pipe adjacent to the boiler
connection ensuring that any discharge will not
create a hazard to occupants or cause damage to
electrical components or property.

17
The following diagrams illustrate the different types of central heating systems to which this appliance can be
connected, but are not to be used as working drawings.
Fig. 19
OPEN SYSTEM (WITH PUMP ON RETURN)
SEALED SYSTEM (WITH PUMP ON FLOW)
Fig. 20

18
OPEN SYSTEM (WITH PUMP ON FLOW)
Fig.21
INTERLIN SYSTEM
Fig. 22

PROVISION FOR FILLING SEALED SYSTEM
Fig.23
19
S PLAN SYSTEM
Fig.24
COLD FEED
PIPE & OPEN
VENT PIPE
NOT MORE T AN
150mm (6”) APART
EART
MAINS
EART POST
NEUTRAL
LIVE
FLUE FAN
INTERSTAT
PUMP L
PUMP N
NEUTRAL
GREEN/YELL
W ITE
BLUE
GREY ONEYWELL
V4073A
L641A
Cyl.Stat
T6360B
Room Stat
ORANGE
EATING Timer
D W Timer
NO D W Timer
Boiler Run
Brandon
TERMINALS WIRING
CENTRE
PERMANENT
(FUSED) LIVE
PUMP
C
23
1
2
Y - PLAN WIRING DIAGRAM Fig.25
Note:
It is essential that the interstat can bring on the
motorised valves directly as shown, failure to observe
this will result in nuisance lockout.
Please Note:
EARTHS NOT SHOWN FOR CLARITY
CONNECT EARTHS IN ACCORDANCE
WITH REGULATIONS!
If wires are a different colour
code, please refer to the
manufacturers instructions.
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