Star Cooperation FlexSwitch 1000BASE-T1 User manual

FlexSwitch 1000BASE-T1
Instructions for Use

Created by STAR ELECTRONICS GmbH & Co. KG
Date created 2021-10-21 Date modified 2021-11-24 Page 2 of 20
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Contact Information
STAR ELECTRONICS GmbH & Co. KG
A Company of the STAR COOPERATION Group
Jahnstraße 86
73037 Göppingen
Phone: [phone]
Phone: [phone] (Support)
Sales: [e-mail]
Support: [e-mail]
www.star-cooperation.com/ee-solutions
Company Data
STAR ELECTRONICS GmbH & Co. KG, registered office: Göppingen, register court Ulm, HRA 721096
Partner liable to unlimited extent: STAR ELECTRONICS Verwaltungs-GmbH, registered office: Göppingen, register
court Ulm, HRB 722565
Represented by the executive board: Rolf Wittig, Henning Lange
Copyright Notice
© Copyright 2021 STAR ELECTRONICS GmbH & Co. KG. All rights reserved.
No part of this document may be reproduced in any form (photocopy, microfilm or another procedure) without
prior written consent from STAR ELECTRONICS GmbH & Co. KG.
Trademarks
All trademarks used in this document are the property of their respective owners.

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Disclaimer
The information contained in this document does not affect or change General Terms and Conditions of STAR
ELECTRONICS GmbH & Co. KG. STAR ELECTRONICS GmbH & Co. KG does not guarantee the completeness and
accuracy of the content of this document and assumes no responsibility for any errors which may appear in this
document or due to this document. The content of this document or the associated products are subject to
change without notice at any time.
It is currently impossible to develop software that is bug-free in all applications. Therefore, the product is only
allowed to be used in the sense of the product use case described herein.
STAR ELECTRONICS GmbH & Co. KG makes no warranty express or implied, as to this document or the
information content, materials or products for any particular purpose, nor does STAR ELECTRONICS GmbH & Co.
KG assume any liability arising out of the application or use of this product, and disclaims all liabilities, including
without limitation resulting damages, as permissible by applicable law.
All operating parameters which are provided in this document can vary in different applications or over time. The
herein described product, may solely be used as described in chapter 1.2 “Intended use”.
Without limiting the rights under copyright, no part of this document may be reproduced, stored in or introduced
into a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), or for any purpose, without the express written consent of STAR ELECTRONICS GmbH &
Co. KG.
STAR ELECTRONICS GmbH & Co. KG may have patents, patent applications, trademarks, copyrights, or other
intellectual property rights covering subject matter in this document. Except as expressly stated in a written
license agreement from STAR ELECTRONICS GmbH & Co. KG the furnishing of this document does not give you
any license to these patents, trademarks, copyrights, or other intellectual property.
Any semiconductor devices have an inherent chance of failure. You must protect against injury, damage or loss
from such failures by incorporating safety design measures into your facility and equipment such as redundancy,
fire protection, and prevention of over-current levels and other abnormal operating conditions.
The safety and handling instructions in this document must be followed strictly.
EC Conformity
The FlexSwitch 1000BASE-T1 complies with the essential requirements of the following applicable European
Community Directive(s) including current amendments, and carries the CE marking accordingly:
2014/30/EU
Richtlinie zur Harmonisierung der Rechtsvorschriften der Mitgliedstaaten über die
elektromagnetische Verträglichkeit
Directive on the harmonization of the laws of the Member States relating to
electromagnetic compatibility
2011/65/EU
Richtlinie zur Beschränkung der Verwendung bestimmter gefährlicher Stoffe in Elektro-
und Elektronikgeräten
Directive on the restriction of the use of certain hazardous substances in electrical and
electronic equipment
The following standard(s) have been used to assess the product:
DIN EN 61000-4-2
2009-12
DIN EN 61000-4-3
2011-04
DIN EN 61000-4-4
2013-04
DIN EN 61000-4-5
2019-03
DIN EN 61000-4-6
2014-08
DIN EN 61000-6-2
2019-11
DIN EN 61000-6-3
2011-09
EN 55011
2018-05
EN 61326-1
2013-07

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Revision History
Document number: 3-0103-0A01-D11
Version
Date
Description
D1V0-5 23.03.2021 Preliminary Release
D1V0-F 21.10.2021 First Release
Related Hardware / Software Versions
Product
Reference No.
Version
Remarks
FlexSwitch 1000BASE-T1 3-0103-0A01 20

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Contents
1General ..................................................................................................................................................6
1.1 Intended User Group............................................................................................................................6
1.2 Intended Use .......................................................................................................................................6
1.3 Used Pictograms..................................................................................................................................7
1.4 Safety and Handling Instructions..........................................................................................................7
1.5 Meaning of Text Styles .........................................................................................................................8
2Product Description ..............................................................................................................................9
2.1 FlexSwitch 1000BASE-T1 at a glance ...................................................................................................9
2.2 Accessory Parts ...................................................................................................................................9
3Technical Data.................................................................................................................................... 10
3.1 Electrical Characteristics ...................................................................................................................10
3.2 Physical Characteristics .....................................................................................................................10
3.3 Environmental Conditions ..................................................................................................................10
3.4 Interfaces ..........................................................................................................................................10
3.4.1 Power connector (Binder) and LED .....................................................................................................11
3.4.2 Ethernet Con 1 – 7 (SPE T1 IEC 63171-6) and LEDs ...........................................................................12
3.4.3 Ethernet Con 9 and 10 (SFP+ module)................................................................................................13
3.4.4 RMU Port (Remote Management Unit) ................................................................................................13
4Getting Started................................................................................................................................... 14
4.1 Assembly and Line-up ........................................................................................................................14
4.2 Configuration and Operation ..............................................................................................................14
5Shipping, Maintenance and Disposal................................................................................................. 15
6Troubleshooting ................................................................................................................................. 16
7Ordering Information ......................................................................................................................... 17
7.1 FlexSwitch 1000BASE-T1 ...................................................................................................................17
7.2 Accessory Parts .................................................................................................................................17
7.3 Related Documents............................................................................................................................17
8Appendix............................................................................................................................................. 18
8.1 Appendix A: Guideline for handling ESD sensitive Products.................................................................18
8.2 Appendix B: .......................................................................................................................................18
8.2.1 Acronyms and Abbreviations ..............................................................................................................18
8.2.2 List of Tables .....................................................................................................................................18
8.2.3 List of Figures ....................................................................................................................................19

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1General
1.1 Intended User Group
This document is written for expert technicians and/or engineers who are familiar with electronic
components and systems.
Each person involved with setup or operation of the product must
be a qualified technician or engineer
strictly adhere to this manual
receive a briefing by an authorized person
NOTICE
If you are unsure of how to use the product as intended or have any questions about the
use of the product, please discontinue use of the product immediately and contact the
STAR ELECTRONICS GmbH & Co. KG Support.
WARNING
The product may only be used by expert technicians and/or engineers who are qualified
and familiar with electronic components and systems!
The use of the product by non-professionals is not permitted and strictly forbidden!
1.2 Intended Use
The FlexSwitch1000BASE-T1 is a testing equipment. It was developed to test the communication behavior
of automotive bus systems and Ethernet together with Electronics Control Units and sensors in a fully
controlled testing and/or laboratory environment.
For this intended use, the FlexSwitch1000BASE-T1 offers the following options:
-Transmit and receive data (e.g. Use Case “Switch”).
-Exchange of data traffic between two or more bus systems (e.g. Use Case “Switch between 100 and
1000BASE-T1”)
Any deviation from the intended use and/or installation in a testing vehicle is only permitted with specific
prior written approval of STAR ELECTRONICS GmbH & Co. KG.
WARNING
The FlexSwitch1000BASE-T1 may be used to communicate with networked electronic
systems. E.g. Ethernet.
Any use of the product outside a fully controlled testing and/or laboratory environment
may result in death or serious injury due to unpredictable behavior of a vehicle and/or
potentially missing, deactivated, or malfunctioning safety devices on a vehicle!
The user is responsible to ensure the safety of the entire system. This includes amongst
other things a safety shutdown.

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NOTICE
The device is not a calibrated measurement device. STAR ELECTRONICS GmbH & Co. KG
accepts no liability whatsoever for the correctness of any measurement results.
WARNING
The FlexSwitch1000BASE-T1 is NOT designed, intended, or authorized and may NOT be
used for or in connection with the following purposes and/or devices:
- use as part of medical systems
- life support applications
- aviation, space, nuclear, or military applications
- use in areas where combustible or explosive gas mixtures are likely to occur
- any other purposes/devices deviating from the intended use of the product
specified by STAR ELECTRONICS GmbH & Co. KG.
WARNING
The product may only be used by expert technicians and/or engineers who are qualified
and familiar with electronic components and systems!
The use of the product by non-professionals is not permitted and strictly forbidden!
1.3 Used Pictograms
The meaning of used pictograms is shortly described below.
Follow the specific instructions in the document where these pictograms are placed.
WARNING
Used to indicate a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
NOTICE
Used to indicate a situation which may result in an operating failure.
Damage of the product may occur, but there is no hazard of injury
if not avoided.
Product marking which shows the compliance of the product with the European Waste
Electrical and Electronic Equipment Directive 2012/19/EU.
1.4 Safety and Handling Instructions
Please read the instructions for use carefully. To protect the device or the application against damage, or
to avoid personal injury the FlexSwitch1000BASE-T1 have to be handled as described herein.
Changes or modifications of the FlexSwitch1000BASE-T1 are not allowed for safety and warranty reasons!

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STAR ELECTRONICS GmbH & Co. KG is not liable for any damages arising from non-observance of the
product information.
Follow the
a) specific safety and handling instructions placed at dedicated document positions
b) general safety and handling instructions below:
NOTICE
To prevent damage to the FlexSwitch1000BASE-T1, or consequential damages:
Do not connect any other signals to the interfaces as described in the chapter 3.4
Interfaces. Ensure that all signals are within the specified range.
Use only adapter cables from STAR ELECTRONICS GmbH & Co. KG for connecting the
FlexSwitch1000BASE-T1.
High temperatures can damage the FlexSwitch1000BASE-T1. Keep the
FlexSwitch1000BASE-T1 away from heaters, stoves, fireplaces, and other sources of heat.
Do not expose the FlexSwitch1000BASE-T1 to rain or use it near water.
Do not use the FlexSwitch1000BASE-T1 in areas of explosion hazard.
1.5 Meaning of Text Styles
In this document filenames are marked with a different text format.

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2Product Description
2.1 FlexSwitch 1000BASE-T1 at a glance
The FlexSwitch 1000BASE-T1 is a Ethernet switch with 7 x 100/1000BASE-T1 ports and 2 x SFP(+)
1000/10GBASE-T port. With the FlexSwitch 1000BASE-T1, it is possible to connect an automotive Ethernet
network to a standard PC for testing or diagnostic purposes. It supports up to 1000 MBit/s in full duplex
mode on both sides.
•Marvell 88Q6113 switch chip
•7x Marvell 88Q2112-A2 transceiver
•7x SPE connector for 1000BASE-T1 (Harting Tw1ster, IEC 63171-6)
o100 MBit/s and 1000 MBit/s mode
oAutomatic selection of A0 and A2 mode
•2x SFP(+) connector for 1000/10GBASE-T (RMU Port)
•Supply voltage: 8 – 48 V DC
•Status LEDs
•IP20
•Temperature range -40°C to +85°C
2.2 Accessory Parts
For further information about accessories for the FlexSwitch 1000BASE-T1 see chapter 7.2 Accessory
Parts.
NOTICE
Use only accessory parts from STAR COOPERATION listed in chapter 7.2 Accessory
Parts to ensure proper function and for warranty reasons!
Other accessories without prior written consent of STAR COOPERATION must not be
used.

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3Technical Data
3.1 Electrical Characteristics
Supply voltage
Min. Typ. Max.
Operating +8.0 V - +48.0 V
Absolute maximum
(non-operating)
-60.0 V - +60.0 V
Latency between
1000BASE-T1 and 10GBASE-T
1000BASE-T1 and 1000BASE-T1
Up to 10 µs
Up to 10 µs
Supply current - operating typical 670 mA without SFP(+) modules
SFP Module with 1G -> + 100 mA @ 12 V
SFP+ Module with 10G -> + 150 mA @ 12 V
Table 1: Electrical characteristics
3.2 Physical Characteristics
Connectors
- Power Binder Series 711 2 Pin
- Ethernet (BASE-T) SFP(+) (Con 9 and Con 10)
- Ethernet (BASE-T1) SPE (Con 1 to Con 7) (T1 IEC 63171-6)
Weight approx. 625 g
Dimensions approx. L x W x H 166mm * 124mm * 36mm
Table 2: Physical characteristics
3.3 Environmental Conditions
Temperature
Operating: -40°C – +85°C
Non-operating: -40°C – +85°C
Storage: -40°C – +85°C
Relative Humidity 0% – 90% r. H., non-condensing
Table 3: Environmental conditions
3.4 Interfaces
The FlexSwitch 1000BASE-T1 has a Binder series 711 power connector, two SFP(+) connectors for the
1000/10GBASE-T (Ethernet), see the following figure.
Figure 1: Side with Power and two SFP(+) Ethernet (10G/1000BASE-T)
Con 9
Con 10

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The other side has seven SPE T1 connectors for 100/1000BASE-T1 ethernet and two LED’s for each
connector. The following figure shows the position of the seven connectors.
Figure 2: Side with 1000BASE-T1
3.4.1 Power connector (Binder) and LED
The valid range of the power supply for the FlexSwitch 1000BASE-T1 is within 8 - 48 V DC. The power
supply input of the FlexSwitch 1000BASE-T1 is reverse protected.
The green LED near the power cable shows the power supply status, if the LED is on, the power is OK.
Figure 3: Power connector Binder 2pol with LED
Power LED
Description
On
The device is powered on
Table 4: Description of the Power LED
The following table describes the connector assignment.
Power connector
Pin
Signal Name
Description
1
GND
Ground signal
2
Uin
Power in allowed in the range from 8 – 48 V
Table 5: Description of the Power connector
LED
Con 1
Con 7

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3.4.2 Ethernet Con 1 – 7 (SPE T1 IEC 63171-6) and LEDs
The FlexSwitch 1000BASE-T1 supports seven 1000BASE-T1 SPE connectors marked Con 1 to Con 7. These
connectors support 100/1000MBit/s in full-duplex mode. The 1000BASE-T1 connectors supports both A0
(legacy) and A2 (IEEE-compliant) mode.
Figure 4: 1000BASE-T1 SPE connector side with LEDs
NOTICE
The maximum allowed length of the 1000BASE-T1 cable is 30m.
Figure 5: SPE-T1 Ethernet connectors Con 1 to Con 7 with yellow and green LED
The following table describes the LED color and blinking scheme.
1000BASE-T1 SPE LEDs
Green LED
(Link)
Yellow LED
(Active)
Description
On
Off
The link is established, no data exchange occurring
On
Blinking
Data exchange is in progress
Off
Off
No link is established, the data exchange is not possible
Table 6: Description of the 1000BASE-T1 SPE LEDs
The following table shows the SPE connector assignment.
Activity
Link

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Connector SPE (1000BASE-T1 2-wire ethernet)
Pin
Signal Name
Description
1
ETH_BP
1000BASE-T1 bus plus signal
2
ETH_BM
1000BASE-T1 bus minus signal
Table 7: Connector assignment for SPE (2-wire ethernet)
3.4.3 Ethernet Con 9 and 10 (SFP+ module)
The FlexSwitch 1000BASE-T1 supports a 1000BASE-Tx interface at the SFP+ connector Con 9. These
connector supports 1 GBit/s in full-duplex mode. Also, a 10GBASE-Tx interface at the SFP+ connector Con
10. These connector supports 10 GBit/s in full-duplex mode.
NOTICE
The maximum allowed length of the Ethernet cable is 30m.
NOTICE
Con 9 is configured during hardware to 1Gbit/s and Con 10 to 10GBit/s. This can be
changed with software configuration.
The standard SFP(+) connector assignment is used.
3.4.4 RMU Port (Remote Management Unit)
The FlexSwitch 1000BASE-T1 can be configured with the RMU. The port which is selected during hardware
is port 9. The software running on 88Q6113 in the FlexSwitch 1000BASE-T1 allows configuration over all
ports which are not down.

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4Getting Started
4.1 Assembly and Line-up
Read and follow these instructions when connecting and using the FlexSwitch 1000BASE-T1:
NOTICE
Ensure that all signal lines connected to the FlexSwitch 1000BASE-T1 are in the
allowed range.
Be sure to connect all cables as described in this manual.
Never insert anything metallic into the openings of the FlexSwitch 1000BASE-T1.
Ensure to grasp the plug and not the cable when disconnecting the FlexSwitch
1000BASE-T1.
4.2 Configuration and Operation
Use the power connector of the FlexSwitch 1000BASE-T1 to connect with a power-supply within the
correct voltage range.
Connect the 1000BASE-T1 and Ethernet (1000BASE-T) with their networks. Check the pinouts.
Check the state of the LEDs.
For change settings from the FlexSwitch 1000BASE-T1 use the configuration software from Marvell. Read
for more information about this the document:”[1] User-Manual FlexSwitch 1000BASE-T1”.

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5Shipping, Maintenance and Disposal
Dispose off properly per regulations of the country where end-of-life occurs.

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6Troubleshooting
This chapter contains some frequently asked questions about the FlexSwitch 1000BASE-T1.
1 Effect
Solution
2
Effect
Solution

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7Ordering Information
7.1 FlexSwitch 1000BASE-T1
Product
Description
Ordering number
FlexSwitch 1000BASE-T1 Ethernet Switch to connect
100/1000BASE-T1 and 1G/10GBASE-Tx 3-V1030A01
7.2 Accessory Parts
Product
Description
Ordering number
Power cable binder to banana
2.0 m
2.0 m Binder male 2pol to banana male
connector power cable
3-00341D02
1G SFP module with RJ45
connector
1GBASE-T IEEE 802.3-2002 SFP module
with RJ45 female connector
10020431
10G SFP+ module with RJ45
connector
10GBASE-T IEEE 802.3-2008 SFP+ module
with RJ45 female connector (0 – +70°C!)
10020420
10G SFP+ fibre module
10GBASE-T IEEE 802.3-2012 SFP+ fiber
module with 850nm
10020432
SPE bus cable (2m)
2 pole SPE male to 2 pole SPE male, 2m
10020364
SPE bus cable (5m)
2 pole SPE male to 2 pole SPE male, 5m
10020363
Bus cable SPE to Sub-D 2.5 m
2.5 m SPE to Sub-D male 9pol bus cable
3-00343G01
Customer specific parts Please contact
STAR COOPERATION
Customer specific switch configuration Please contact
STAR COOPERATION
7.3 Related Documents
Document
Description
document number
[1] UserManual FlexSwitch
1000BASE-T1
User manual for FlexSwitch 1000BASE-T1 3-0103-0A01-D12

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8Appendix
8.1 Appendix A: Guideline for handling ESD sensitive Products
Any tester, equipment, or tool used at any production step or for any manipulation of semi-
conductor devices must have its shield connected to ground.
The product itself and the carrier system of the product respectively must be placed on a
conductive table top or covered by an antistatic surface (superficial resistivity equal to or higher
than 0.5MΩ/cm2), grounded through a ground cable (conductive cable from protected equipment to
ground isolated through a 1MΩresistor placed in series).
All manipulation of finished goods has to be made at such a grounded worktable.
The worktable must be free of all non-antistatic objects.
An antistatic floor covering grounded through a conductive ground cable (with serial resistor
between 0.9MΩand 1.5MΩ) should be used.
It is recommended that you wear an antistatic wrist or ankle strap, connected to the antistatic floor
covering or to the grounded equipment.
If no antistatic wrist or ankle strap is worn, touch the surface of the grounded worktable before
each manipulation of the ESD sensitive product.
It is recommended that antistatic gloves or finger coats be worn.
It is recommended that nylon clothing be avoided while performing any manipulation of parts.
8.2 Appendix B:
8.2.1 Acronyms and Abbreviations
Item
Definition
BD
Bus driver
BP
Bus plus
BM Bus minus
ECU Electronic Control Unit
EMC Electromagnetic Compatibility
ESD Electro Static Discharge
NC Not Connected
PCB Printed Circuit Board
PL Physical Layer
SFP Small form-factor pluggable transceiver (1 Gbit)
SFP+ Small form-factor pluggable transceiver (10 Gbit)
8.2.2 List of Tables
Table 1: Electrical characteristics .......................................................................................................................10
Table 2: Physical characteristics.........................................................................................................................10
Table 3: Environmental conditions ......................................................................................................................10
Table 4: Power LED ............................................................................................................................................11
Table 5: Power cable ..........................................................................................................................................11
Table 6: 1000BASE-T1 SPE LEDs ........................................................................................................................12
Table 7: Connector assignment for SPE (2-wire ethernet)....................................................................................13

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8.2.3 List of Figures
Figure 1: Side with Power and Ethernet (10G/1000BASE-TX)..............................................................................10
Figure 2: Side with 1000BASE-T1........................................................................................................................11
Figure 3: Power connector Binder 2pol with LED.................................................................................................11
Figure 4: 1000BASE-T1 SPE connector side with LEDs ........................................................................................12
Figure 5: SPE-T1 Ethernet connectors Con 1 to Con 7 with yellow and green LED ...............................................12

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STAR ELECTRONICS GmbH & Co. KG
A Company of the STAR COOPERATION Group
Jahnstraße 86
73037 Göppingen
Germany
Phone: [phone]
[e-mail]
www.star-cooperation.com/ee-solutions