Starview SSB2-1418 User guide

Manufacturer of Blister Sealers, Plastic-to-Plastic Heat Sealers, Skin Packaging
Systems, Roller Die Cutters, Vacuum Formers, Sealers for Pharmaceutical
Applications, Food Tray Thermosealers, Vacuum Packaging with/without gas.
SSB2-1418
Blister Sealing Machine
Original Instructions Manual
Version 2 revision 1
March / 2021
Please read and understand this instruction manual before unpacking the
machine. This document contains important safety information.
Be sure to read and follow all safety information and all other information
in this instructional manual.
Keep this manual in a safe place for future use.
Restrict the use of the machine to persons who can read, understand, and
follow the warnings and instructions in this manual.

Instructions Manual –SSB2-1418
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All right are reserved, including those to reproduce this book or parts thereof in any form without
permission in writing from Starview Packaging Machinery, Inc.
STARVIEW Packaging Machinery periodically changes the information in this manual. STARVIEW
Packaging Machinery reserves the right to change product specifications without notice.
STARVIEW Packaging Machinery shall not be liable for technical or editorial errors or omissions contained
herein; nor for incidental or consequential damages resulting from the furnishing, performance, or
use of this material

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Table of Contents
1GENERAL INFORMATION.............................................................................................................7
1.1 Instructions Manual information..................................................................................................7
1.1.1 Recipients and instruction manual............................................................................................ 7
1.1.2 Information property ................................................................................................................7
1.1.3 Possible modifications of machine and documentation ...........................................................7
1.2 Manufacturer Information............................................................................................................7
1.3 Machine Identification..................................................................................................................7
1.4 Machine description .....................................................................................................................8
1.4.1 Working stages .........................................................................................................................8
1.5 Logic Control and Devices.............................................................................................................8
1.6 Technical services .........................................................................................................................8
1.7 Further information ......................................................................................................................8
2SAFETY AND ENVIRONMENT .......................................................................................................9
2.1 General considerations.................................................................................................................9
2.2 Personnel qualification ...............................................................................................................12
2.2.1 Operator..................................................................................................................................12
2.2.2 Maintenance ...........................................................................................................................12
2.3 Products and materials ...............................................................................................................13
2.4 Personal protective equipment (PPE).........................................................................................13
2.5 Lighting........................................................................................................................................13
2.6 Stability .......................................................................................................................................13
2.7 Noise ...........................................................................................................................................13
2.8 Vibration .....................................................................................................................................13
2.9 Operator Controls.......................................................................................................................14
2.10 Warning Signs .............................................................................................................................14
2.10.1 Warning Signs on the Machine ...............................................................................................15
2.11 Safety Devices .............................................................................................................................16
2.11.1 Emergency Stop.......................................................................................................................16
2.11.2 Door Safety Switches...............................................................................................................16
2.12 Safety Precautions ......................................................................................................................16
2.12.1 During Normal Operation .......................................................................................................16
2.12.2 Before & During Maintenance or repairs................................................................................16
2.13 Existing risk..................................................................................................................................17
2.14 Residual risks...............................................................................................................................18
2.14.1 Residual risks during installation ............................................................................................18
2.14.2 Residual risks during use.........................................................................................................18
2.14.3 Residual risks during maintenance .........................................................................................18
2.15 Main Power Disconnect..............................................................................................................18
3TECHNICAL FEATURES ...............................................................................................................19
3.1 Machine Specifications ...............................................................................................................19
3.1.1 Dimensions.............................................................................................................................. 19
3.2 Productive performances............................................................................................................20
3.3 Foreseen use...............................................................................................................................20
3.4 Incorrect use ...............................................................................................................................20
3.5 Features ......................................................................................................................................20
3.5.1 Blister ......................................................................................................................................20
3.6 External supplies requirements ..................................................................................................21

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3.6.1 Electrical supply.......................................................................................................................21
3.6.2 Pneumatic supply....................................................................................................................21
4INSTALLATION AND REMOVAL ..................................................................................................22
4.1 Installation ..................................................................................................................................22
4.1.1 Transport.................................................................................................................................22
4.1.2 Dispatching modalities............................................................................................................23
4.1.3 Machine parts movement.......................................................................................................23
4.1.4 Unpacking ...............................................................................................................................23
4.1.5 Machine positioning................................................................................................................23
4.1.6 Machine levelling ...................................................................................................................24
4.1.7 Assembly .................................................................................................................................24
4.1.8 Electrical supply connection....................................................................................................25
4.1.9 Pneumatic supply connection .................................................................................................25
4.1.10 Machine cleaning....................................................................................................................25
4.1.11 Installation test .......................................................................................................................26
4.2 Removal ......................................................................................................................................26
4.2.1 Disposing.................................................................................................................................26
5OPERATION ..............................................................................................................................27
5.1 Start Up.......................................................................................................................................27
5.2 Operating Sequence....................................................................................................................27
5.3 Control Panel...............................................................................................................................28
5.3.1 Emergency Stop.......................................................................................................................28
5.3.2 Sealing Parameters .................................................................................................................28
5.3.3 Sealing Timer Setting ..............................................................................................................28
5.3.4 Temperature Control...............................................................................................................29
5.4 Intervention Operative Praxis.....................................................................................................30
5.4.1 Cleaning...................................................................................................................................30
5.4.2 Change Sealing Face Plate ......................................................................................................30
5.4.3 Change Sealing Fixtures ..........................................................................................................31
5.5 Tooling Orientation.....................................................................................................................32
6 MAINTENANCE .......................................................................................................................33
6.1 General Inspection......................................................................................................................33
6.2 Seal Press ....................................................................................................................................34
6.3 Air Filter Regulator......................................................................................................................35
6.4 Pneumatic Valve .........................................................................................................................36
6.5 Lubrication ..................................................................................................................................36
6.6 TROUBLESHOOTING .................................................................................................................37
6.7 Preventive Maintenance.............................................................................................................38
6.7.1 Daily Interventions ..................................................................................................................38
6.7.2 Monthly Interventions.............................................................................................................38
6.7.1 Annual interventions...............................................................................................................38
7LAYOUTS ..................................................................................................................................39
7.1 Electrical Layout..........................................................................................................................39
7.2 Electrical Schematics...................................................................................................................40
7.3 Pneumatics Drawing ...................................................................................................................41
8APPENDIX.................................................................................................................................44
8.1 Machine Plate .............................................................................................................................44
8.2 Lubricants....................................................................................................................................44

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8.2.1 Guides and Bearings................................................................................................................44
8.3 Parts List......................................................................................................................................44
8.3.1 Mechanical..............................................................................................................................44
8.3.2 Electrical..................................................................................................................................45
8.3.3 Pneumatics..............................................................................................................................45
8.4 Limited Warranty........................................................................................................................46
8.5 Revision History ..........................................................................................................................47

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About this manual
The “SSB2-1418”Blister Packaging Machine, referred to henceforth as “the machine”, is
manufactured by Starview Packaging Machinery Inc.
This manual provides information about day to day use, cleaning, and maintenance. Before any
set up or operation you must:
•Familiarize yourself with the contents of this manual
•Follow all instructions
•Never change the order of the operations to be carried out.
Starview Packaging Machinery Inc. will not accept any liability for possible damage or injury
caused by neglecting the instructions in all associated documentation.
•Familiarize yourself with the contents of this manual
•Follow all instructions
•Never change the order of the operations to be carried out.
•Starview Packaging Machinery Inc. will not accept any liability for possible
damage or injury caused by neglecting the instructions in all associated
documentation.

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1 GENERAL INFORMATION
1.1 Instructions Manual information
Date
03/2021
Version
Version 2
Revision
1
1.1.1 Recipients and instruction manual
This manual is intended for the Operators in transport, installation, maintenance, and production.
Information intended for operators in other machine life phases are clarified further on in this
manual. Their use is specific, and the instruction are in further paragraphs.
1.1.2 Information property
All information that is in the existing manual and in the attached files belong to the manufacturer.
Any kind of non-authorized duplication or publication is forbidden.
1.1.3 Possible modifications of machine and documentation
For any machine revision or modification, the manufacturer does not consider themselves
responsible to inform the customer nor substitute the revised information.
1.2 Manufacturer Information
Manufacturer
Starview Packaging Machinery, Inc.
Address
1840 St. Regis, Dorval, Quebec - H9P 1H6 –Canada
Telephones
1 [phone] (North America Toll Free)
1 [phone]
Website
starviewpackaging.com
1.3 Machine Identification
Serial Number
-
Model
SSB2-1418
Construction Date
-

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1.4 Machine description
Machine is bound to industrial use for sealing blister packages. The machine is not meant for public
use.
Machine requires the connections to an external supply of compressed air and electric energy.
1.4.1 Working stages
The working cycle can be divided in the following stages:
•Pre-formed plastic blister(s) and die cut are manually placed into the nesting trays.
•The product is manually placed into the blister.
•Back card(s) are manually placed over the blister.
•Drawer is closed and goes underneath the Seal Press to seal the back card and blister together.
The back side drawer is open to load the next parts.
•When the sealing is finished, push the back side drawer to insert the parts to seal. The front
side will be open to unload manually and place new parts.
1.5 Logic Control and Devices
Machine is equipped with electronic devices that helps to have a better control and flexibility of the
process and to be easier to detect problems.
The temperature is controlled by a Temperature Controller.
1.6 Technical services
Technical services can be executed by the manufacturer or the supplier, refer to the contractual
agreements.
1.7 Further information
For further information contact the Manufacturer.

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2 SAFETY AND ENVIRONMENT
2.1 General considerations
This manual is intended to help you operate this machine safely and effectively. It is intended for use
by people who have followed the training program that this manual accompanies. If you have
not followed this program, but would like to do so, contact your supervisor or training manager
to contact Starview Packaging Machinery Inc. Please refer to the contact information.
This machine was designed with safety in mind and includes features to help prevent injury and
damage. However, all machines can be dangerous if misused. This manual is intended to help
you operate the machine in a safe manner. In this manual, the user is the body with authority
over and responsibility for the machine - usually a company or a corporation. An operator is a
person who physically interacts with the machine and/or the machine's control systems under
the direction and with the consent of the machine's user. In Starview manuals, an operator
includes a person who cleans the machine.
Starview Packaging Machinery INC. has made every conscious effort to produce, what
it considers, the safest, most user-friendly packaging machines on the market.
However, as with all industrial machines, hazards to personal safety still exist.
NEVER attempt to defeat or bypass any safety interlock switch or Emergency Stop
pushbutton. These items are in place to protect the operator. While operating this
machine do not wear loose clothing, jewelry, and always tie back longer than
shoulder length hair.
Your Safety and the safety of those around you depend on the care and the good
judgment you exercise in the use of this equipment.

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It is your responsibility to operate this machine in accordance with all the safety instructions
and procedures in this manual, and with all other safety procedures in your workplace.
It is the user's responsibility to make sure that the machine is correctly installed, configured,
commissioned, operated, serviced and maintained and that such actions are only carried
out by people who have been fully and properly trained for those tasks.
It is also the user's responsibility to make sure that the machine is only used in full accordance
with laws and regulations, which have the force of law in the jurisdiction in which the
machine is installed.
Before attempting to use the machine, read, understand, and know all the Safety
information in this manual. Pay attention to all warnings and cautions throughout this
manual. If you do not follow all the warnings and procedures in this manual, this could
lead to serious injury to yourself or others, including death.
If there is any safety instruction or procedure that you do not understand, do not use the
machine. Contact your supervisor and arrange proper training on the use of the machine.
Use of the machine without understanding and following all the safety instructions and
procedures in this manual could lead to serious injury or Death.
WARNING –Check the Safety Devices before Run
Do not use the machine until you are sure that the routine checks described have been
completed and thatthe routine preventive maintenance program is up-to-date. If any part of
the machine is known (or suspected) to be defective or wrongly adjusted, do not use the
machine until a repair has been made. Operation of the machine with defective or wrongly
adjusted Components could create safety hazards. This could lead to fatal or other serious
personal injury.
WARNING –Make sure you know how to Operate the Machine
Prior to use of machine, operator should thoroughly read this manual
Do not use the machine until you have received adequate and proper training in its safe
and effective use. If you are unsure of your ability to use the machine safely and effectively,
do not do so. For information about training, refer to contact information on last page of
the manual. The use of the machine without proper and adequate training could lead to fatal
or other serious personal injury. Never attempt to remove, modify or over-ride any safety
device on the machine. Interfering with safety devices could lead to fatal or other serious
personal injury.

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WARNING –Respect the Safety Measures
•Use emergency stop only for emergencies
•Do not tamper with switches and other safety features
•Pressing the emergency stop button does not cut electrical power source to the machine
•Before attempting any maintenance allow machine sufficient time to cool down
•Prior to use of machine, operator should thoroughly read this manual
•All electrical connections should be performed by a qualified technician
•Connect power supply by using case grounded services only
•Never operate machine while safety gates or doors are open
•Provide access to all controls on panel for operator maneuvering
•Always turn main power to the OFF position when machine is not in use
•Keep hands and any loose clothing away from all hot and/or moving parts, failure to do so can
result in serious injury or death.
WARNING –Maintenance Safety
•Before attempting any maintenance allow machine sufficient time to cool down
•Do not wash down machine with water as this may cause damage to electrical components
•Before attempting any maintenance on machine:
oTurn main power to the OFF position
oDisconnect power from power source
oDisconnect air supply
•All electrical connections should be performed by a qualified technician
•Connect power supply by using case grounded services only
•Keep hands and any loose clothing away from all moving parts
WARNING –Machine Modifications
Do not attempt to make any modifications or alterations to the machine without the
prior express agreement of Starview. Unauthorised modifications or alterations to
the machine could lead to Machine failure and serious personal injury, including
death.
Starview is always willing to discuss improving the value of its machines to users by
means of modifications or alterations. For more information on modifying or
altering the machine, please use contact information located on the last page of
this manual.

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2.2 Personnel qualification
Only personnel who have been given permission are allowed to work on or with the machine.
All personnel must only carry out the work that they have been trained to perform. This applies to both
maintenance work and the normal machine operations.
The use of this machine and the regular maintenance operations will only be implemented by non-
qualified operators in PPE on the condition that they have been instructed and they have
reviewed the contents of this manual.
The user must never stand on top of the machine, this can lead to severe damage to the machine and
also severe injury or death.
NOTE
All personnel working with or on the machine must have free access to this manual.
2.2.1 Operator
•The operator must be familiar with all situations that may occur so that they can act rapidly
and effectively in the event of an emergency.
• As an operator, you should have received training from your employer(s). If you have not,
do not enter the process area, (any area within 2 meters distance from any part of
the machine). Arrange training with your supervisor or training manager. Working in
the process area without a good understanding of the machine can lead to severe
injury or death.
• Remove your watch and any loose jewellery before entering the process area;
• If suffering from an illness, infection and / or are taking any medication, it is necessary get
a doctor’s approval before working near the machine.
• Wear all provided protective clothing and headgear in the way instructed or
recommended by your employers
• Never take food or drinks into the process area
• Never take glass containers or objects into the process area
• Keep all tools in a box or bag away from the machine.
2.2.2 Maintenance
•Pneumatic, gas installation and any other advanced maintenance that are explained in this
manual must be executed by a qualified operator defined as “mechanical maintainer”
with the use of suitable PPE and on the condition that they have been instructed and they
have received the contents of this manual, the circuital diagrams and any other
attachments.
•The electrical installation and the advanced maintenance specified in this manual must be
executed by a skilled person defined as “electrical maintainer” with the use of suitable
PPE, on the condition that they have been instructed and they have received the contents
of this manual, the circuital diagrams and any other attachments.

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2.3 Products and materials
The materials used to manufacture this machine do not introduce any risks to anyone’s safety or their
health.
2.4 Personal protective equipment (PPE)
When (ordinary and advanced) maintenance operations are performed use appropriate personal
protective equipment (PPE) depending on the kind of maintenance that has to be done.
2.5 Lighting
Machine is not equipped with a lighting system.
It is the responsibility of the user to install the machine in an environment provided with sufficient
lighting in agreement with regulations.
Machine has been designed and manufactured so that there is no grey area that can cause problems
or any type of strobe effects on the mobile elements.
It is the responsibility of the user to equip themselves with a portable light to use in case the ambient
lighting is not sufficient.
2.6 Stability
The components and fittings on the machine are stable enough to avoid falling or any uncontrolled
movements during transportation, assembly, dismantling and any other action involving the
machine.
Some stabilizations are meant just for transportation and must be removed before operating the
machine.
For transport operations follow the indications in this manual.
2.7 Noise
Machine has been designed and manufactured in such a way that risks resulting from the airborne
noise are reduced to the lowest level.
2.8 Vibration
Machine has been designed and manufactured in a way that risks resulting from vibrations is reduced
to the lowest level.
Vibrating unit has been designed and manufactured to absorb the produced vibrations.

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2.9 Operator Controls
Machine Controls are clearly visible and identifiable. They are positioned to guarantee a safe and quick
operation, out of the danger zones and designed so that the controlled action can begin only
when the operator is ready.
Controls are manufactured to resist a problem and positioned so that their action cannot cause
additional risks.
They are arranged so that their layout is compatible with the action that is being performed.
2.10 Warning Signs
The Signs on the machine are part of the safety provisions. They must NOT BE COVERED and/or
removed and must be legible during the entire life of the machine. Check this regularly and
replace or repair signs that have become damaged or unreadable.
Symbol
Description
Caution symbol that identifies a Hazard. In this example: Electric Shock:
Beware of surrounding area.
Caution symbol that Identifies a Hazardous area, in this Example: Hand
Crush from Above. Keep all Hands hair and body parts away. If not
obeyed, bodily injury can occur.
Caution symbol that identifies a Hazard, in this example: High heat Area,
Keep all hands and body parts away. Use certified High Temperature
Gloves in these areas.
Prohibition Symbol that defines a prohibited action. In this example: No
Hands Allowed. Failure to adhere to this warning can result in personal
injury or death.
This is an emergency stop button. It is a safety device for use when a
potential or real emergency situation occurs. It is a red button with a
round yellow sticker.
This symbol is meant for transport. When using forklift or other lifting
device, the forks or lift must lift from this side and position forks where
symbols are found.
Caution symbol identifies a hazard, in this example High Temperature
Gloves must be worn in this area. Keep all body parts and hair away from
all moving parts on the machine in these areas.

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2.10.1 Warning Signs on the Machine
Front
Rear

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2.11 Safety Devices
2.11.1 Emergency Stop
In case of an emergency , stop what you are doing and Hit the “Emergency
Stop” button immediately. All electrical power and air supply will be
interrupted.
Never Reset an Emergency stop if it’s not clear who pushed it and why.
Always review and assess the situation prior to resetting the
machine.
2.11.2 Door Safety Switches
When doors are available, there is a door safety switch
which detects its closure. An actuator installed on
the door is inserted into the safety switch.
While machine is running it is not recomennded to open
the doors.
This safety feature is installed to protect all users and
operators and should not be altered in any way.
Machine function should be stopped before opening these doors.
2.12 Safety Precautions
2.12.1 During Normal Operation
•The Machine must only be operated with cover(s) / door(s) closed.
•Be sure that there is nobody in the immediate vicinity before commencing normal operation.
•Make sure that the environment around the machine is dry, clean and lit sufficiently well.
•Keep away from moving parts.
2.12.2 Before & During Maintenance or repairs
•Switch off and Lock the main power switch before inspection and maintenance work.
•Allow sufficient time for machine to cool (once power is turned off) in order to prevent injury.

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2.13 Existing risk
The fixed guards are not necessary to be removed at a daily basis operation and therefore are fixed
by screws. It can be removed for maintenance purpose.
These guards do not contain safety devices and it is the user responsibility to keep them all in place.
ALWAYS operate the machine with the protections in place
Located at the front of the machine is a
hazardous pinch point area where the
hands of an operator can be injured.
When inserting the drawer, be sure that
one hand is pushing the drawer (using the
handle) and the other is away from any
moving parts.
Located at the back of the machine is a
hazardous pinch point area where the
hands of an operator can be injured.
When inserting the drawer, be sure that
one hand is pushing the drawer (using the
handle) and the other is away from any
moving parts.

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2.14 Residual risks
Machine has been designed and manufactured to minimize the risks generated during all the machine
life phases, however the risks indicated in the following paragraphs can still occur.
2.14.1 Residual risks during installation
Falling and overturning risks exist.
For installation follow the indications in this manual, considering the dimensions and the loads
indicated in Section 3.1 Machine Specifications.
If lifting equipment is used respect the required guidelines.
2.14.2 Residual risks during use
The operators should not have any bracelets, necklaces, chains nor any other accessory or clothes
that can get tangled on the machine. Long hair must be PROPERLY tied.
Never put limbs into the machine openings.
2.14.3 Residual risks during maintenance
Burns are possible due to the sealing plate present in the machine.
For the maintenance operations use appropriate PPE and follow the indications of this manual.
2.15 Main Power Disconnect
The Machine is equipped with a main disconnect handle on the door to the electrical panel. This handle
(when turned to the off position) cuts all power the machine. (See Diagram 1.3 below to locate
the main disconnect handle on the machine). This handle being turned to the “ON” position
allows outside electrical source to power the machine.

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3 TECHNICAL FEATURES
3.1 Machine Specifications
Specification
Specification
Model
SSB2-1418-CE
Air Supply
80-120PSI
Weight (approx.)
685 lbs or 310 Kg
Air Consumption
6 SCFM @ 100 PSI
Voltage
230V
Noise Emission
73.2 dB (A)
Phase
1
Heating Temperature
160°C –200°C
Frequency
60Hz
Amperage
15A
3.1.1 Dimensions
1530mm
944mm

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3.2 Productive performances
Productive performances vary based on the package and set parameters. The average productivity is
the following:
PACKAGE
PRODUCTIVE CAPACITY
(cycles/minute)
Blister
Up to 6
3.3 Foreseen use
The machine has been designed for sealing plastic blisters.
3.4 Incorrect use
A machine that is used differently from the way that is described in this manual is incorrect. Here is a
list of some incorrect uses:
•Work on the machine positioned differently from the prescribed way.
•Use the machine without fixed shelter correctly assembled.
•Use products different from the suggested ones.
•Use forms of installation different from the prescribed ones.
•Use parameters different from the suggested ones.
•Use of the machine by unauthorized people.
3.5 Features
3.5.1 Blister
Use blisters suitable for Heat Sealing. In case of uncertainty, consult the package manufacturer.
It is the duty of the operator to assure that the machine runs with packages appropriate to the tool
and fixture that is provided by the manufacturer.
Use a back card / lid that matches the blister material needs for Heat Sealing. Consult the package
manufacturer to know which materials are suitable for sealing the package.